A spray type metal part cleaning apparatus
Patent Information
- Application Number
- CN202522050430.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0003]本实用新型的目的在于至少解决现有技术中存在的技术问题之一,提供一种喷淋式金属零件清洗设备,能够解决现有的喷淋式喷洗设备的喷头不可调节,无法对不同结构零件调整喷淋角度,不能实现对平面、深孔、凹槽的无死角清洗的问题
、该喷淋式金属零件清洗设备,通过摆动装置的设置,连接外置电源,启动第二电机,第二电机带动旋转轮旋转,旋转轮带动旋转杆旋转,旋转杆带动摆动块进行往复摆动,摆动块带动上喷淋板摆动,让喷头实现角度调节,实现对不同种类零件的平面、深孔、凹槽的无死角清洗,解决了复杂结构零件的清洗死角问题。
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Figure CN224657522U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning equipment technology, and in particular to a spray-type metal parts cleaning equipment. Background Technology
[0002] Currently, there are many types of metal parts. During the production and processing of metal parts, a series of processing steps are required, such as cutting, cleaning, grinding, and polishing. After cutting, metal shavings will adhere to the parts, so they need to be cleaned for subsequent processing and use. Most metal parts are cleaned by spraying. However, the nozzles of existing spray washing equipment are not adjustable, and it is impossible to adjust the spray angle for different structural parts. It cannot achieve thorough cleaning of flat surfaces, deep holes, and grooves. Therefore, there is a need for cleaning equipment with adjustable spray angles to adapt to different types of metal parts, thereby effectively solving the problems and shortcomings of existing devices. Utility Model Content
[0003] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art, and to provide a spray-type metal parts cleaning device that can solve the problems that the nozzles of existing spray-type cleaning devices are not adjustable, cannot adjust the spray angle for different structural parts, and cannot achieve thorough cleaning of planes, deep holes and grooves.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a spray-type metal parts cleaning device, comprising a housing, a water tank fixedly connected to the upper surface of the housing, three water pumps installed on the upper surface of the housing, the water outlet of the water tank connected to the water inlet of the three water pumps, a conveyor belt and two fans installed inside the housing, a motor and a second motor installed at the rear of the housing, a swing device and a rotation device installed inside the housing.
[0005] Preferably, the water tank is provided with a water inlet, and water pipes are fixedly connected to the front and back of the water tank. A flexible water pipe is fixedly connected to the right side of the water tank. The water pipes and flexible water pipes are respectively fixedly installed to the outlet of the corresponding water pump.
[0006] Preferably, the swing device includes a rotating wheel, the output end of the second motor passes through the housing and is fixedly connected to the rotating wheel, a rotating rod is fixedly connected to the surface of the rotating wheel, the rotating rod is located at the eccentric position of the rotating wheel, two swing blocks are slidably connected to the surface of the rotating rod, the swing blocks are in the shape of an "O", an upper spray plate is fixedly connected to the bottom of the two swing blocks, a spray head is fixedly connected to the bottom of the upper spray plate, the outlet end of the soft water pipe slides through the housing and is connected to the upper spray plate, a rotating shaft is fixedly connected inside the housing, and the surface of the rotating shaft is rotatably connected to the upper spray plate.
[0007] Preferably, the rotating device includes a drive gear, the output end of a motor passes through the housing and is fixedly connected to the drive gear, a driven gear meshes with the surface of the drive gear, the surface of a water pipe is rotatably connected to the driven gear, four connecting blocks are fixedly connected to the surface of the driven gear, a side spray plate is fixedly connected to the left end of the four connecting blocks, the outlet end of a water pump connected to the water pipe passes through the water pipe and through the inner wall of the housing and is fixedly connected to the side spray plate, a spray nozzle is fixedly connected to the surface of the side spray plate, and there are two rotating devices distributed in a mirror image inside the housing.
[0008] Preferably, a collection box is slidably connected to the bottom of the inner wall of the box, a partition is fixedly connected inside the box, and two water outlets are opened on the surface of the box.
[0009] Compared with the prior art, the beneficial effects of this utility model are: This spray-type metal parts cleaning equipment, through the setting of the swing device, connects to an external power supply, starts the second motor, the second motor drives the rotating wheel to rotate, the rotating wheel drives the rotating rod to rotate, the rotating rod drives the swing block to swing back and forth, the swing block drives the upper spray plate to swing, allowing the spray head to adjust the angle, realizing the cleaning of planes, deep holes and grooves of different types of parts without dead angles, solving the problem of cleaning dead angles of complex structure parts.
[0010] This spray-type metal parts cleaning equipment has a collection box at the bottom of the casing. When the parts are cleaned on the conveyor belt, the slag and debris adhering to their surfaces are washed away and fall downwards. The falling slag and debris are caught by the collection box, which facilitates the centralized treatment of accumulated slag and debris, making equipment maintenance easier. Attached Figure Description
[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the swing device structure of this utility model; Figure 3 This is a schematic diagram of the rotating device structure of this utility model; Figure 4 This is a schematic diagram of the internal structure of this utility model.
[0012] Reference numerals: 1. Box body; 2. Water tank; 3. Water pump; 4. Water pipe; 5. Driven gear; 6. Soft water pipe; 7. Collection box; 8. Fan; 9. Conveyor belt; 10. Rotating rod; 11. Spray head; 12. Side spray plate; 13. Motor; 14. Swing block; 15. Rotating wheel; 16. Second motor; 17. Rotating shaft; 18. Upper spray plate; 19. Baffle plate; 20. Drive gear; 21. Connecting block; 22. Water outlet. Detailed Implementation
[0013] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0014] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0015] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.
[0016] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0017] Please see Figure 1-4 This utility model provides a technical solution: a spray-type metal parts cleaning device.
[0018] The system includes a housing 1, a water tank 2 fixedly connected to the upper surface of the housing 1, a water inlet on the water tank 2, water pipes 4 fixedly connected to the front and back of the water tank 2, a flexible water pipe 6 fixedly connected to the right side of the water tank 2, three water pumps 3 installed on the upper surface of the housing 1, the water outlet of the water tank 2 connected to the water inlet of the three water pumps 3, and the water pipes 4 and the flexible water pipes 6 fixedly installed to the corresponding water outlets of the water pumps 3. The interior of the housing 1 is equipped with a conveyor belt 9 and two fans 8. The rear of the housing 1 is equipped with a motor 13 and a second motor 16. The interior of the housing 1 is equipped with a swing device, which includes a rotating wheel 15. The output end of the second motor 16 passes through the housing 1 and is fixedly connected to the rotating wheel 15. A rotating rod 10 is fixedly connected to the surface of the rotating wheel 15. The rotating rod 10 is located at the eccentric position of the rotating wheel 15. Two swing blocks 14 are slidably connected to the surface of the rotating rod 10. The swing blocks 14 are in the shape of an "O". An upper spray plate 18 is fixedly connected to the bottom of the two swing blocks 14. A spray nozzle 11 is fixedly connected to the bottom of the upper spray plate 18. The outlet end of the soft water pipe 6 slides through the housing 1 and is connected to the upper spray plate 18. A rotating shaft 17 is fixedly connected inside the housing 1. The surface of the rotating shaft 17 is rotatably connected to the upper spray plate 18. The interior of the housing 1 is equipped with a rotating device, which includes a drive gear 20. The output end of the motor 13 passes through the housing 1 and is fixedly connected to the drive gear 20. The surface of the drive gear 20 is meshed with a driven gear 5. The surface of the water pipe 4 is rotatably connected to the driven gear 5. The surface of the driven gear 5 is fixedly connected with four connecting blocks 21. The left end of the four connecting blocks 21 is fixedly connected to a side spray plate 12. The outlet end of the water pump 3, which is connected to the water pipe 4, passes through the water pipe 4 and through the inner wall of the housing 1 and is fixedly connected to the side spray plate 12. The surface of the side spray plate 12 is fixedly connected with a spray nozzle 11. There are two rotating devices, which are distributed in a mirror image inside the housing 1. A collection box 7 is slidably connected to the bottom of the inner wall of the box 1, a partition 19 is fixedly connected inside the box 1, and two water outlets 22 are opened on the surface of the box 1.
[0019] Working principle: Connect an external power supply and start the conveyor belt 9. Place the metal parts to be cleaned on the conveyor belt 9. The conveyor belt 9 rotates and carries the parts forward. After passing through two rotating devices, the surface of the parts is cleaned. It continues to move forward and passes through a swinging device to clean the inside and dead corners of the parts. Finally, it passes through a fan 8 to air dry the cleaned parts, thus achieving the cleaning of the parts.
[0020] By setting up the swing device, connecting an external power supply, and starting the second motor 16, the second motor 16 drives the rotating wheel 15 to rotate, the rotating wheel 15 drives the rotating rod 10 to rotate, the rotating rod 10 drives the swing block 14 to swing back and forth, the swing block 14 drives the upper spray plate 18 to swing, so that the spray head 11 can be adjusted in angle, so as to achieve thorough cleaning of the plane, deep hole and groove of different types of parts, and solve the problem of cleaning dead angles of complex structural parts.
[0021] A collection box 7 is installed at the bottom of the box. The slag and debris adhering to the surface of the parts being cleaned on the conveyor belt 9 are washed away and fall downwards. The falling slag and debris are caught by the collection box 7, which facilitates the centralized treatment of accumulated slag and debris, making equipment maintenance easier.
[0022] Structural Description: Box 1: Box 1 is the main supporting structure of the cleaning equipment. It is equipped with core components such as conveyor belt 9, fan 8, swing device, and rotating device. The bottom is slidably connected to the collection box 7, providing a closed working space for cleaning metal parts. Water tank 2: Fixed on the upper surface of the tank 1, it is equipped with a water inlet for injecting cleaning fluid, and the rear and right sides are connected to water pipe 4 and soft water pipe 6 respectively. It is a container for storing cleaning fluid. Water pump 3: Installed on the upper surface of the housing 1, it can extract the cleaning liquid in the water tank 2 and pressurize and deliver it to the spray system; Water pipe 4: Serves as a cleaning fluid transmission channel, delivering the cleaning fluid pressurized by water pump 3 to the nozzles 11 of the side spray plate 12; Driven gear 5: meshes with drive gear 20, rotatably connects to water pipe 4, and is fixedly connected to four connecting blocks 21. Driven by drive gear 20, it drives the connecting blocks 21 and side spray plate 12 to rotate, thereby realizing the circumferential cleaning action of side spray plate 12. Soft water pipe 6: Serves as a flexible transmission channel for cleaning fluid, delivering the cleaning fluid to the nozzle 11 of the upper spray plate 18, adapting to the reciprocating swing of the swing device; Collection box 7: It is slidably connected to the bottom of the inner wall of the box 1 to collect the debris that falls from the conveyor belt 9 during the cleaning process, so as to facilitate centralized cleaning and keep the inside of the equipment clean; Fan 8: Installed inside the housing 1, it dries the cleaned parts, removes residual moisture from the surface, and improves the dryness of the cleaned parts. Conveyor belt 9: Installed inside the housing 1, driven by a motor, carrying the metal parts to be cleaned and conveying them forward, so that they pass through the rotating device, the swinging device and the fan 8 in sequence to complete the cleaning and drying process; Rotating rod 10: Fixed on the surface of rotating wheel 15, with two swing blocks 14 slidably connected to the surface. When rotating with rotating wheel 15, it drives the swing blocks 14 to swing, thereby driving the upper spray plate 18 to swing back and forth, realizing the angle adjustment of spray head 11. Nozzle 11: Fixed on the surface of the side spray plate 12 and the upper spray plate 18, it receives cleaning fluid through the water pipe 4 and the soft water pipe 6, and sprays it out under high pressure to clean the surface, interior and dead corners of metal parts. Side spray plate 12: It is fixedly connected to the connecting block 21, and the spray nozzle 11 is mounted on the surface. It rotates with the driven gear 5 and the connecting block 21 to spray and clean the side of the parts on the conveyor belt, covering the surface area of the parts. Motor 13: Installed at the rear of housing 1, with its output end passing through housing 1 and fixedly connected to drive gear 20, driving drive gear 20 to rotate, providing power to the rotating device, and driving side spray plate 12 to rotate; Swing block 14: It is in the shape of "O" and is slidably connected to the surface of the rotating rod 10. The bottom is fixedly connected to the upper spray plate 18. When the rotating rod 10 rotates, it rotates on the rod, causing the upper spray plate 18 to swing around the rotating shaft 17, thereby realizing the angle change of the nozzle 11. Rotating wheel 15: It is fixedly connected to the output end of the second motor 16, and the rotating rod 10 is fixed on its surface. It is driven to rotate by the second motor 16 and is the power input component of the swing device. It converts the rotational motion into the swing of the upper spray plate 18 through the rotating rod 10 and the swing block 14. The second motor 16 is installed at the rear of the housing 1. Its output end passes through the housing 1 and is fixedly connected to the rotating wheel 15. It drives the rotating wheel 15 to rotate, providing power to the swing device and realizing the reciprocating swing cleaning of the upper spray plate 18. Rotating shaft 17: Fixed inside the housing 1, its surface is rotatably connected to the upper spray plate 18, serving as the fulcrum for the swing of the upper spray plate 18, ensuring its stable swing under the drive of the swing block 14. Upper spray plate 18: The bottom is fixed with a spray head 11, which is driven by the swing block 14 to swing around the rotating shaft 17, so as to achieve spray cleaning of the top of the parts, deep holes and grooves without dead angles; Partition 19: Fixed inside the housing 1, used to separate different functional areas and prevent different functional areas from affecting each other; Drive gear 20: It is fixedly connected to the output end of motor 13, and meshes with driven gear 5 on its surface, driving driven gear 5 to rotate through gear transmission; Connecting block 21: Fixed on the surface of driven gear 5, with the left end connected to side spray plate 12. When driven gear 5 rotates, it drives side spray plate 12 to rotate synchronously, so that spray head 11 forms circumferential spray trajectory to cover the side of the part. Outlet 22: Located on the surface of the housing 1, used to discharge cleaning fluid.
[0023] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A spray-type metal parts cleaning device, comprising a housing (1), characterized in that: A water tank (2) is fixedly connected to the upper surface of the box (1). Three water pumps (3) are installed on the upper surface of the box (1). The water outlet of the water tank (2) is connected to the water inlet of the three water pumps (3). A conveyor belt (9) and two fans (8) are installed inside the box (1). A motor (13) and a second motor (16) are installed at the rear of the box (1). A swing device is installed inside the box (1). A rotating device is installed inside the box (1).
2. The spray-type metal parts cleaning equipment according to claim 1, characterized in that: The water tank (2) is provided with an inlet. Water pipes (4) are fixedly connected to the front and back of the water tank (2). A soft water pipe (6) is fixedly connected to the right side of the water tank (2). The water pipe (4) and the soft water pipe (6) are respectively fixedly installed to the outlet of the corresponding water pump (3).
3. The spray-type metal parts cleaning equipment according to claim 1, characterized in that: The swing device includes a rotating wheel (15), the output end of the second motor (16) passes through the box (1) and is fixedly connected to the rotating wheel (15), a rotating rod (10) is fixedly connected to the surface of the rotating wheel (15), the rotating rod (10) is located at the eccentric position of the rotating wheel (15), two swing blocks (14) are slidably connected to the surface of the rotating rod (10), the swing blocks (14) are in the shape of "O", the bottom of the two swing blocks (14) is fixedly connected to the upper spray plate (18), the bottom of the upper spray plate (18) is fixedly connected to the nozzle (11), the outlet end of the soft water pipe (6) slides through the box (1) and is connected to the upper spray plate (18), the inside of the box (1) is fixedly connected to the rotating shaft (17), and the surface of the rotating shaft (17) is rotatably connected to the upper spray plate (18).
4. The spray-type metal parts cleaning equipment according to claim 1, characterized in that: The rotating device includes a drive gear (20), the output end of a motor (13) passes through the housing (1) and is fixedly connected to the drive gear (20), the surface of the drive gear (20) is meshed with a driven gear (5), the surface of a water pipe (4) is rotatably connected to the driven gear (5), the surface of the driven gear (5) is fixedly connected to four connecting blocks (21), the left end of the four connecting blocks (21) is fixedly connected to a side spray plate (12), the outlet end of a water pump (3) connected to the water pipe (4) passes through the water pipe (4) and through the inner wall of the housing (1) and is fixedly connected to the side spray plate (12), the surface of the side spray plate (12) is fixedly connected to a nozzle (11), there are two rotating devices and they are distributed in a mirror image inside the housing (1).
5. The spray-type metal parts cleaning equipment according to claim 1, characterized in that: The bottom of the inner wall of the box (1) is slidably connected to a collection box (7), and a partition (19) is fixedly connected inside the box (1). Two water outlets (22) are opened on the surface of the box (1).