A processing device for brake adjusting arm machining

CN224657526UActive Publication Date: 2026-08-21JIANGXI LIDELI MASCH CO LTD
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Patent Information

Application Number
CN202522081368.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-08-21
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

[0005]为了克服目前的设备仅实现刹车调整臂表面的刷洗,难以有效覆盖刹车调整臂上连接孔、齿轮槽、折角及缝隙等复杂的结构区域,清洗覆盖率低,存在清洁盲区,导致部分区域清洗不干净,影响清洗效果和效率的缺点,本实用新型提供一种能够调节喷头的角度对刹车调整臂的不同区域、凹槽、缝隙和折角处进行多角度清洗,提高清洗覆盖率,减少清洁盲区,提高清洗效果和效率的刹车调整臂加工用处理装置

Benefits of technology

[0012]本实用新型具有以下优点:1、本实用新型通过无杆气缸调节刹车调整臂的位置,然后通过第二电机、齿轮、齿圈、滑杆和内齿轮配合调节喷头角度,再使得水或清洗液从喷头喷出对刹车调整臂清洗,同时通过刹车调整臂转动实现多角度清洗,从而能够调节喷头的角度对刹车调整臂的不同区域、凹槽、缝隙和折角处进行多角度清洗,提高清洗覆盖率,减少清洁盲区,提高清洗效果和效率。

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Abstract

The utility model relates to brake adjusting arm processing field especially, relates to a kind of processing device for brake adjusting arm processing, including processing box, sealing door, filter screen, rodless cylinder and sliding frame etc., sealing door is rotatably connected in the front upper portion of processing box, filter screen is slidably connected in the lower portion of processing box, rodless cylinder is connected in the right portion of processing box, rodless cylinder and processor are electrically connected by control module, sliding block of rodless cylinder is connected with sliding frame.The utility model adjusts the position of brake adjusting arm by rodless cylinder, then adjusts the angle of spray head by second motor, gear, gear ring, slide bar and internal gear wheel cooperation, make water or cleaning fluid from spray head to be sprayed to clean brake adjusting arm, simultaneously realize multi-angle cleaning by brake adjusting arm rotation, so as to be able to adjust the angle of spray head multi-angle cleaning different area, groove, gap and corner of brake adjusting arm, improve cleaning coverage, reduce cleaning blind area, improve cleaning effect and efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of brake adjusting arm processing, and in particular to a processing device for brake adjusting arm processing. Background Technology

[0002] In automotive braking systems, the brake adjusting arm is a core component that ensures precise control of the brake clearance and stable braking performance. Its structure often includes complex features such as connecting holes, transmission gear grooves, and adjusting screw channels. Furthermore, its surface has multiple grooves, gaps, and angles, such as the connection angle between the arm body and the bushing, and the side wall gaps of the gear groove. Therefore, the cleaning process of the brake adjusting arm after machining is crucial.

[0003] Existing methods for cleaning brake adjusting arms typically involve clamping the brake adjusting arm, spraying cleaning fluid or water onto it, and then using a brush to move and rotate to scrub the surface. However, current equipment only cleans the surface of the brake adjusting arm and cannot effectively cover complex structural areas such as connecting holes, gear grooves, corners, and gaps. This results in low cleaning coverage, blind spots, and incomplete cleaning of some areas, affecting the cleaning effect and efficiency.

[0004] Therefore, it is necessary to design a processing device for brake adjusting arm that can adjust the angle of the nozzle to perform multi-angle cleaning of different areas, grooves, gaps and corners of the brake adjusting arm, improve cleaning coverage, reduce cleaning blind spots, and improve cleaning effect and efficiency. Utility Model Content

[0005] To overcome the shortcomings of current equipment that only brushes the surface of the brake adjusting arm, making it difficult to effectively cover complex structural areas such as connecting holes, gear grooves, corners, and gaps on the brake adjusting arm, resulting in low cleaning coverage, blind spots, and incomplete cleaning of some areas, thus affecting the cleaning effect and efficiency, this utility model provides a processing device for brake adjusting arms that can adjust the angle of the nozzle to perform multi-angle cleaning of different areas, grooves, gaps, and corners of the brake adjusting arm, thereby improving the cleaning coverage, reducing blind spots, and improving the cleaning effect and efficiency. Technical solution

[0006] A processing device for processing brake adjusting arms includes a processing box, a sealing door, a filter screen, a rodless cylinder, a sliding frame, a first motor, a mounting plate, a clamping assembly, and a cleaning assembly. The sealing door is rotatably connected to the upper front part of the processing box, and the filter screen is slidably engaged at the lower part of the processing box. The rodless cylinder is connected to the right side of the processing box. The rodless cylinder and the processor are electrically connected via a control module. The sliding frame is connected to the slider of the rodless cylinder. The first motor is connected to the upper left part of the sliding frame. The first motor and the processor are electrically connected via a control module. The mounting plate is connected to the output shaft of the first motor. The mounting plate is rotatably connected to the sliding frame. The mounting plate is equipped with a clamping assembly for clamping and fixing the brake adjusting arm. The upper left part of the processing box is equipped with a cleaning assembly for cleaning the brake adjusting arm.

[0007] Furthermore, the clamping assembly includes a bidirectional lead screw, clamping blocks, guide plates, sliding plates, clamping frames, and telescopic springs. The bidirectional lead screw is rotatably connected to the center of the mounting plate. Clamping blocks are threadedly connected to both the front and rear ends of the bidirectional lead screw. Each clamping block is slidably connected to the mounting plate. Each clamping block is connected to a guide plate, which is also slidably connected to the mounting plate. Each guide plate is slidably connected to a sliding plate, which is also slidably connected to the mounting plate. Each sliding plate is slidably connected to a clamping frame, and each clamping frame is connected to a sliding plate on the same side by a telescopic spring.

[0008] Furthermore, the cleaning assembly includes a water supply frame, water supply hoses, a second motor, a gear set, slide rods, a mounting bracket, internal gears, and nozzles. The mounting bracket is connected to the upper left of the treatment box, the water supply frame is connected to the left side of the mounting bracket, and multiple water supply hoses are connected to the right side of the water supply frame. The second motor is connected to the upper part of the water supply frame. The second motor and the processor are electrically connected through a control module. A gear set is provided between the output shaft of the second motor and the mounting bracket. Multiple slide rods are provided on the gear set, and each slide rod is slidably connected to the mounting bracket. Multiple internal gears are rotatably connected to the mounting bracket, and each internal gear is in contact with an adjacent slide rod. Each internal gear is connected to a nozzle, and each water supply hose passes through an adjacent internal gear and is connected to a nozzle.

[0009] Furthermore, the water conveyance frame has a hollow structure.

[0010] Furthermore, the internal gears are evenly distributed along the mounting bracket.

[0011] Furthermore, the gear set includes a gear and a gear ring. The output shaft of the second motor is connected to the gear, and the gear ring is rotatably connected to the middle of the mounting bracket. The slide rods are all connected to the gear ring, and the gear ring and the gear mesh with each other.

[0012] This utility model has the following advantages: 1. This utility model adjusts the position of the brake adjustment arm by using a rodless cylinder, and then adjusts the nozzle angle by using a second motor, gear, gear ring, slide rod and internal gear. Water or cleaning fluid is then sprayed from the nozzle to clean the brake adjustment arm. At the same time, the rotation of the brake adjustment arm enables multi-angle cleaning, thereby adjusting the nozzle angle to clean different areas, grooves, gaps and corners of the brake adjustment arm from multiple angles, improving cleaning coverage, reducing blind spots, and improving cleaning effect and efficiency.

[0013] 2. This utility model involves moving and unfolding the clamping block, guide plate, slide plate, and clamping frame, then lifting the brake adjustment arm and positioning it between the clamping block and clamping frame. The clamping block, guide plate, slide plate, and clamping frame are then moved and retracted to contact and clamp the brake adjustment arm, thereby enabling the brake adjustment arm to be clamped and fixed during processing, preventing it from falling off, saving time, and improving stability in use. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional cross-sectional view of the processing box and rodless cylinder and other components of this utility model.

[0016] Figure 3 This is a three-dimensional cross-sectional view of the motor and clamping block components of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the motor and gear set components of this utility model.

[0018] Figure 5 This is an exploded three-dimensional view of the internal gear and nozzle components of this utility model.

[0019] Component names and serial numbers in the diagram: 1_Processing box, 2_Sealing door, 3_Filter screen, 4_Rodless cylinder, 5_Sliding frame, 6_First motor, 7_Mounting plate, 8_Double-acting lead screw, 9_Clamping block, 10_Guide plate, 11_Slide plate, 12_Clamping frame, 13_Telescopic spring, 14_Water supply frame, 15_Water supply hose, 16_Second motor, 17_Gear set, 18_Sliding rod, 19_Mounting frame, 20_Internal gear, 21_Sprayer head. Detailed Implementation

[0020] The technical solution will be further described below with reference to specific embodiments. It should be noted that the terms "up," "down," "left," and "right" used in this document refer only to the position of the structure shown in the corresponding drawings. The serial numbers assigned to components in this document, such as "first," "second," etc., are only used to distinguish the described objects and have no sequential or technical meaning. Unless otherwise specified, terms such as "connection" and "linkage" in this application include both direct and indirect connections (linkages).

[0021] A processing device for machining brake adjusting arms, such as Figures 1-5 As shown, the device includes a processing box 1, a sealing door 2, a filter screen 3, a rodless cylinder 4, a sliding frame 5, a first motor 6, a mounting plate 7, a clamping assembly, and a cleaning assembly. The sealing door 2 is rotatably connected to the upper front of the processing box 1. The filter screen 3 is slidably clamped to the lower part of the processing box 1. The rodless cylinder 4 is connected to the right side of the processing box 1. The rodless cylinder 4 and the processor are electrically connected through a control module. The sliding frame 5 is connected to the slider of the rodless cylinder 4. The first motor 6 is connected to the upper left side of the sliding frame 5. The first motor 6 and the processor are electrically connected through a control module. The mounting plate 7 is connected to the output shaft of the first motor 6. The mounting plate 7 is rotatably connected to the sliding frame 5. The mounting plate 7 is equipped with a clamping assembly for clamping and fixing the brake adjusting arm. The upper left side of the processing box 1 is equipped with a cleaning assembly for cleaning the brake adjusting arm.

[0022] like Figure 3 As shown, the clamping assembly includes a bidirectional lead screw 8, clamping blocks 9, guide plates 10, sliding plates 11, clamping frames 12, and telescopic springs 13. The bidirectional lead screw 8 is rotatably connected to the center of the mounting plate 7. The front and rear parts of the bidirectional lead screw 8 are threadedly connected to clamping blocks 9. The clamping blocks 9 are all slidably connected to the mounting plate 7. The guide plates 10 are all connected to the mounting plate 7. The sliding plates 11 are all slidably connected to the guide plates 10. The sliding plates 11 are all slidably connected to the mounting plate 7. The clamping frames 12 are all slidably connected to the sliding plates 11 on the same side. The clamping frames 12 are all connected to the sliding plates 11 on the same side by telescopic springs 13.

[0023] like Figure 4 and Figure 5 As shown, the cleaning assembly includes a water supply frame 14, a water supply hose 15, a second motor 16, a gear set 17, a slide bar 18, a mounting bracket 19, an internal gear 20, and a nozzle 21. The upper left part of the treatment box 1 is connected to the mounting bracket 19, and the left side of the mounting bracket 19 is connected to the water supply frame 14. The water supply frame 14 has a hollow structure to facilitate water entry. Eight water supply hoses 15 are connected to the right side of the water supply frame 14. The upper part of the water supply frame 14 is connected to the second motor 16. The second motor 16 and the processor are electrically connected through a control module. A gear set 17 is provided between the output shaft of the second motor 16 and the mounting bracket 19. Multiple slide bars 18 are provided on the gear set 17, and all slide bars 18 are slidably connected to the mounting bracket 19. The gear set 17 includes a gear and a gear ring. The output shaft of the second motor 16 is connected to the gear. The gear ring is rotatably connected to the middle of the mounting bracket 19. All slide rods 18 are connected to the gear ring. The gear ring and the gear mesh with each other. Eight internal gears 20 are rotatably connected to the mounting bracket 19. All internal gears 20 are in contact with adjacent slide rods 18. The internal gears 20 are evenly distributed along the mounting bracket 19. All internal gears 20 are connected to nozzles 21. Water supply hoses 15 pass through adjacent internal gears 20 and are connected to nozzles 21.

[0024] When the brake adjusting arm needs to be cleaned during processing, this device can be used to make the processing box 1 contact the ground. Then, turn the sealing door 2 to open, so that the water supply frame 14 is connected to the water source or cleaning fluid. The water supply frame 14 has a hollow structure. Then, by manually turning the double-acting screw 8, the clamping block 9 moves and unfolds under the action of the thread, which drives the guide plate 10 to move, so that the slide plate 11 and the clamping frame 12 move and unfold. Then, the brake adjusting arm is picked up and placed between the clamping block 9 and the clamping frame 12, and then the double-acting screw 8 is turned in the opposite direction. The screw thread causes the clamping block 9 to move and retract to contact the brake adjusting arm, which in turn drives the guide plate 10 to move and retract, causing the slide plate 11 to move and retract, which in turn drives the clamping frame 12 to move and retract to contact the brake adjusting arm. The clamping frame 12 is then pressed to continue moving, and the telescopic spring 13 is compressed, thereby clamping and fixing the brake adjusting arm. This allows the brake adjusting arm to be clamped and fixed during processing, preventing it from falling off, saving time, and improving stability in use. After clamping, the rotating sealing door 2 is closed. The processor starts the rodless cylinder 4 through the control module, causing the slider on the rodless cylinder 4 to move, which in turn moves the sliding frame 5, causing the mounting plate 7, clamping block 9, guide plate 10, slide plate 11 and clamping frame 12 to move, thereby moving the brake adjustment arm to the middle of the mounting frame 19 to achieve the position adjustment of the brake adjustment arm. Then, the second motor 16 is started, which drives the gear to rotate. The gear and the gear ring mesh with each other, causing the gear ring to rotate, which drives the slide rod 18 to move and contact the inner gear 20, and squeezes the inner gear 20 to rotate along the mounting frame 19, which drives the nozzle 21 to rotate, thereby adjusting the angle of the nozzle 21, and then allowing water or cleaning fluid to flow into the water supply frame 14 and into the water supply hose 15, and spraying out from the nozzle 21 to clean different areas, grooves, gaps and corners of the brake adjustment arm. The inner gear 20 is evenly distributed along the mounting frame 19. During cleaning, the first motor 6 is started, which drives the mounting plate 7 to rotate, causing the clamping block 9, guide plate 10, slide plate 11 and clamping frame 12 to rotate. This drives the brake adjustment arm to rotate for multi-angle cleaning. The cleaning water flows through the filter screen 3 for filtration, and impurities are left on the filter screen 3. The water is discharged from the treatment box 1 for collection. This allows the angle of the nozzle 21 to be adjusted to clean different areas, grooves, gaps and corners of the brake adjustment arm from multiple angles, improving cleaning coverage, reducing blind spots and improving cleaning effect and efficiency. After processing, turn off the first motor 6 and the second motor 16. Then, operate the rodless cylinder 4 to move the slider on the rodless cylinder 4, which drives the mounting plate 7 to move in the opposite direction, causing the brake adjusting arm to move in the opposite direction and reset. Then, rotate the double-acting screw 8 by hand, and the clamping block 9 moves and unfolds under the action of the thread, which drives the guide plate 10 to move, causing the slide plate 11 and the clamping frame 12 to move and unfold. The telescopic spring 13 returns, and the clamping frame 12 moves and resets. Then, remove the brake adjusting arm and repeat the above operation to install the next brake adjusting arm until the brake adjusting arm is processed. Then, pull the filter screen 3 to remove it for cleaning or replacement. Then, put the cleaned or new filter screen 3 into contact with the processing box 1, and then push the filter screen 3 to move for installation.

[0025] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. A processing device for machining a brake adjusting arm, characterized in that, The device includes a processing box (1), a sealing door (2), a filter screen (3), a rodless cylinder (4), a sliding frame (5), a first motor (6), a mounting plate (7), a clamping assembly, and a cleaning assembly. The sealing door (2) is rotatably connected to the upper front of the processing box (1). The filter screen (3) is slidably clamped to the lower part of the processing box (1). The rodless cylinder (4) is connected to the right side of the processing box (1). The rodless cylinder (4) and the processor are electrically connected through a control module. The sliding frame (5) is connected to the slider of the rodless cylinder (4). The first motor (6) is connected to the upper left side of the sliding frame (5). The first motor (6) and the processor are electrically connected through a control module. The mounting plate (7) is connected to the output shaft of the first motor (6). The mounting plate (7) is rotatably connected to the sliding frame (5). The mounting plate (7) is equipped with a clamping assembly for clamping and fixing the brake adjustment arm. The upper left side of the processing box (1) is equipped with a cleaning assembly for cleaning the brake adjustment arm.

2. The processing device for processing a brake adjusting arm according to claim 1, characterized in that, The clamping assembly includes a two-way lead screw (8), a clamping block (9), a guide plate (10), a sliding plate (11), a clamping frame (12), and a telescopic spring (13). The two-way lead screw (8) is rotatably connected to the middle of the mounting plate (7). The two-way lead screw (8) is threaded to both the front and rear ends of the two-way lead screw (8). The clamping blocks (9) are slidably connected to the mounting plate (7). The clamping blocks (9) are all connected to the guide plates (10). The guide plates (10) are all slidably connected to the mounting plate (7). The sliding plates (11) are all slidably connected to the guide plates (10). The sliding plates (11) are all slidably connected to the mounting plate (7). The clamping frame (12) is slidably connected to the sliding plates (11) on the same side. The clamping frame (12) is connected to the sliding plates (11) on the same side by a telescopic spring (13).

3. The processing device for processing a brake adjusting arm according to claim 1, characterized in that, The cleaning assembly includes a water supply frame (14), a water supply hose (15), a second motor (16), a gear set (17), a slide bar (18), a mounting bracket (19), an internal gear (20), and a nozzle (21). The upper left of the treatment box (1) is connected to the mounting bracket (19), the left side of the mounting bracket (19) is connected to the water supply frame (14), the right side of the water supply frame (14) is connected to multiple water supply hoses (15), and the upper part of the water supply frame (14) is connected to the second motor (16). The second motor (16) and the processor are connected via a control module. Electrically connected, a gear set (17) is provided between the output shaft of the second motor (16) and the mounting bracket (19). The gear set (17) is provided with multiple slide rods (18). The slide rods (18) are all slidably connected to the mounting bracket (19). Multiple internal gears (20) are rotatably connected to the mounting bracket (19). The internal gears (20) are all in contact with the adjacent slide rods (18). The internal gears (20) are all connected to the nozzles (21). The water supply hoses (15) all pass through the adjacent internal gears (20) and are connected to the nozzles (21).

4. The processing device for processing a brake adjusting arm according to claim 3, characterized in that, The water conveying frame (14) is a hollow structure.

5. The processing device for processing a brake adjusting arm according to claim 3, characterized in that, The internal gears (20) are evenly distributed along the mounting bracket (19).

6. The processing device for processing a brake adjusting arm according to claim 3, characterized in that, The gear set (17) includes a gear and a gear ring. The output shaft of the second motor (16) is connected to a gear. The gear ring is rotatably connected to the middle of the mounting bracket (19). The slide rod (18) is connected to the gear ring. The gear ring and the gear mesh with each other.