A fully automatic acid-base integrated cleaning machine

Abstract

The utility model relates to industrial cleaning equipment technical field especially relates to a full -automatic acid and alkali integrated cleaning machine. The utility model provides a full -automatic acid and alkali integrated cleaning machine, including base, cleaning frame, mounting bracket, first screw rod, first motor and sliding frame etc.

Description

Technical Field

[0001] This utility model relates to the field of industrial cleaning equipment technology, and in particular to a fully automatic integrated acid and alkali cleaning machine. Background Technology

[0002] An integrated acid-alkali cleaning machine is a device specifically designed for the efficient cleaning of materials or products. It can automatically complete a series of cleaning steps using acidic and alkaline cleaning solutions. This equipment is widely used in industries that require high purity and a pollution-free environment, such as semiconductor manufacturing, pharmaceuticals, chemicals, food processing, and laboratory analysis.

[0003] During the operation of fully automatic acid-alkali integrated cleaning machines, especially when performing acid or alkali washing steps, a certain amount of harmful gases may be generated. For example, when using strong acids (such as hydrochloric acid, sulfuric acid, etc.) to remove inorganic contaminants during acid washing, hydrogen chloride gas or other acidic mists will be released; while during alkali washing, if strong alkaline solutions (such as sodium hydroxide) are used in conjunction with certain surfactants or nitrogen-containing compounds, ammonia or other volatile alkaline substances may be generated. Existing fully automatic acid-alkali integrated cleaning machines still have shortcomings in waste gas treatment and cannot efficiently and thoroughly purify these harmful gases, resulting in some waste gas being directly discharged into the working environment.

[0004] To address the existing problems, there is a need for a fully automatic integrated acid and alkali cleaning machine capable of purifying harmful gases. Utility Model Content

[0005] In order to overcome the shortcomings of not being able to effectively purify harmful gases, this utility model provides a fully automatic integrated acid and alkali cleaning machine.

[0006] The technical solution of this utility model is: a fully automatic integrated acid and alkali cleaning machine, comprising a base, a cleaning frame, a mounting frame, a first lead screw, a first motor, a sliding frame, a second motor, a second lead screw, a sliding block, an electric push rod, a connecting frame, a third motor, and a stirring rod. The cleaning frame is mounted on the base, and the mounting frame is also mounted on the base. The first lead screw is rotatably connected to the mounting frame, and the first motor is mounted on the mounting frame. The output shaft of the first motor is connected to the first lead screw. The sliding frame is threaded onto the first lead screw, and the second motor is mounted on the sliding frame. The second lead screw is rotatably connected to the sliding frame, and the second motor is connected to the second lead screw. The second lead screw is threaded with a sliding block, and an electric push rod is mounted on the sliding block. The telescopic end of the electric push rod is connected to a connecting frame, and a third motor is installed inside the connecting frame. The output shaft of the third motor is connected to a stirring rod. The system also includes mounting blocks, a suction pipe, a suction pump, an activated carbon filter frame, and a vent cover. Multiple mounting blocks are evenly spaced on the cleaning frame, and suction pipes are connected between the multiple mounting blocks. A suction pump is mounted on the cleaning frame, and the suction port of the suction pump is connected to the suction pipe. An activated carbon filter frame is mounted on the cleaning frame, and the exhaust port of the suction pump is connected to the activated carbon filter frame. A vent cover is placed on the activated carbon filter frame.

[0007] Furthermore, it also includes a guide frame, a placement frame, and a magnet. The guide frame is installed inside the connecting frame, and the placement frame is placed inside the connecting frame. The guide frame is inlaid with a magnet, and the placement frame and the magnet are magnetically attracted to each other.

[0008] Furthermore, it also includes collection boxes and collection nets. Multiple collection boxes are placed evenly spaced inside the cleaning box, and a collection net is connected to the bottom of each collection box.

[0009] Furthermore, mounting holes are symmetrically provided on the left and right sides of the connecting frame.

[0010] Furthermore, rectangular ventilation slots are symmetrically opened on the left and right sides of the vent cover.

[0011] Furthermore, the placement frame is equipped with multiple protective nets.

[0012] The beneficial effects of this utility model are as follows: 1. This device is equipped with a complete waste gas treatment system, including a vacuum pump, a vacuum pipe and an activated carbon filter frame, which can extract and purify harmful gases (such as hydrogen chloride, ammonia, etc.) generated during the cleaning process. After being treated by activated carbon adsorption, the gases are discharged through the vent cover, which greatly reduces the pollution to the operating environment and protects the health of the staff.

[0013] 2. The placement frame is quickly installed and fixed by magnetic adsorption, making it easy to pick up and put down items to be cleaned. At the same time, the collection frame and collection net are set up to effectively intercept impurities that fall off during the cleaning process, which facilitates later cleaning and maintenance and extends the service life of the equipment. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the first lead screw, the first motor, and the sliding frame of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the mounting block, air extraction pipe, and air extraction pump of this utility model.

[0017] Figure 4 This is an exploded view of the activated carbon filter frame and vent cover of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the connecting frame, third motor, magnet, and other components of this utility model.

[0019] Figure 6 This is an exploded view of the placement frame and connecting bracket of this utility model.

[0020] Figure 7 This is a three-dimensional structural diagram of the collection frame and collection net of this utility model.

[0021] Reference numerals: 1_Base, 2_Cleaning frame, 3_Mounting bracket, 4_First lead screw, 401_First motor, 5_Sliding bracket, 501_Second motor, 502_Second lead screw, 503_Sliding block, 504_Electric push rod, 6_Connecting bracket, 601_Third motor, 602_Agitating rod, 7_Mounting block, 8_Exhaust pipe, 9_Exhaust pump, 10_Activated carbon filter frame, 11_Ventilation cover, 12_Guide frame, 13_Placement frame, 14_Magnet, 15_Collection frame, 16_Collection net. Detailed Implementation

[0022] The present invention will now be described in detail with reference to the accompanying drawings.

[0023] Example: A fully automatic acid and alkali integrated cleaning machine, such as Figures 1-7As shown, the system includes a base 1, a cleaning frame 2, a mounting bracket 3, a first lead screw 4, a first motor 401, a sliding frame 5, a second motor 501, a second lead screw 502, a sliding block 503, an electric push rod 504, a connecting frame 6, a third motor 601, a stirring rod 602, a mounting block 7, an exhaust pipe 8, an exhaust pump 9, an activated carbon filter frame 10, a vent cover 11, a guide frame 12, a placement frame 13, a magnet 14, a collection frame 15, and a collection net 16. The cleaning frame 2 is mounted on the base 1 to hold the cleaning liquid and the items to be cleaned. The mounting bracket 3 is mounted on the base 1, and the first lead screw 4 is rotatably connected to the mounting bracket 3, which can drive the sliding frame 5 to move linearly in the left and right directions. The first motor 401 is mounted on the mounting bracket 3. The output shaft of 401 is connected to the first lead screw 4. A sliding frame 5 is threaded onto the first lead screw 4. A second motor 501 is mounted on the sliding frame 5. A second lead screw 502 is rotatably connected to the sliding frame 5. The second motor 501 works with the second lead screw 502 to move the sliding block 503 back and forth. The second motor 501 is connected to the second lead screw 502. A sliding block 503 is threaded onto the second lead screw 502. An electric push rod 504 is mounted on the sliding block 503. A connecting frame 6 is connected to the telescopic end of the electric push rod 504. The connecting frame 6 has symmetrical mounting holes on the left and right sides to facilitate connection with the telescopic end of the electric push rod 504. A third motor 601 is installed inside the connecting frame 6. The output shaft of the third motor 601 is connected to an agitator 602. By rotating and agitating the cleaning fluid, the cleaning fluid is... Acidic or alkaline liquids fully contact the items being cleaned, enhancing the cleaning effect. Multiple mounting blocks 7 are evenly spaced on the cleaning frame 2, and suction pipes 8 connect the interior of these blocks 7 to extract harmful gases generated during the cleaning process. An air pump 9 is installed on the cleaning frame 2 to actively extract waste gas from inside, preventing its diffusion into the working environment. The air pump 9's suction port is connected to the suction pipe 8. An activated carbon filter frame 10 is installed on the cleaning frame 2, containing activated carbon material to adsorb and purify the waste gas extracted from the cleaning frame 2, removing acidic or alkaline gases. The air pump 9's outlet is connected to the activated carbon filter frame 10. A vent cover 11 is placed on the activated carbon filter frame 10, with symmetrical rectangular ventilation slots on the left and right sides, allowing... The purified gas is discharged evenly. A guide frame 12 is installed inside the connecting frame 6 to guide and limit the placement frame 13, ensuring its smooth insertion and removal. The placement frame 13 is placed inside the connecting frame 6 to load the items to be cleaned. It can move with the connecting frame 6 and be immersed in the cleaning solution. Multiple protective nets are provided on the placement frame 13 to prevent small parts from falling off, while not affecting the flow of the cleaning solution. Magnets 14 are embedded in the guide frame 12, and the placement frame 13 is magnetically attracted to the magnets 14. Multiple collection frames 15 are evenly spaced inside the cleaning frame 2 to collect impurities, particulate matter and other contaminants that fall off during the cleaning process. Each collection frame 15 is connected to a collection net 16 at the bottom to intercept small impurities, facilitating later cleaning and recycling.

[0024] When this device is needed, the operator first pours the acidic and alkaline cleaning solutions into the six cavities inside the cleaning frame 2, respectively. After the cleaning solutions are added, the items to be cleaned are placed in the placement frame 13, and the placement frame 13 is installed on top of the connecting frame 6. At this time, the placement frame 13 and the magnet 14 embedded in the guide frame 12 are magnetically attracted to each other, thus achieving a stable fixation. Then, the first motor 401 is started, and its output shaft drives the first lead screw 4 to rotate, thereby driving the sliding frame 5 and its components to move horizontally. When the placement frame 13 moves to the target position, the first motor 401 is turned off, and then the second motor 501 is started, and its output shaft... The second lead screw 502 is driven to rotate, causing the sliding block 503 and its connecting parts to be adjusted laterally. When the placement frame 13 is accurately aligned with the required cleaning liquid tank, the second motor 501 is turned off. Next, the electric push rod 504 is started, and its telescopic end drives the connecting frame 6 and its auxiliary components to move downward until the placement frame 13 is completely immersed in the cleaning liquid. At this time, the electric push rod 504 is turned off, and the third motor 601 is started. Its output shaft drives the stirring rod 602 to rotate, stirring the cleaning liquid so that the cleaning liquid fully contacts the items to be cleaned, improving the cleaning efficiency. During the cleaning process, the air pump 9 is started at the same time to extract harmful gases from inside the cleaning frame 2 through the air extraction pipe 8. The exhaust gas is pumped to the activated carbon filter frame 10 by the exhaust pump 9, where it is purified by the internal activated carbon. Finally, it is discharged through the ventilation slot on the vent cover 11 to ensure a safe and environmentally friendly operating environment. After cleaning, the third motor 601 is turned off, and the electric push rod 504 is started again to reset the connecting frame 6 and its components. After the reset is completed, the electric push rod 504 is turned off. Then, the staff can remove the placement frame 13 from the connecting frame 6 and take out the cleaned items to complete the entire cleaning process. If it is necessary to continue cleaning other items, the above steps can be repeated. In addition, for the convenience of equipment maintenance, the staff can also periodically remove the collection frame 15 in the cleaning frame 2. The bottom of the collection frame 15 is equipped with a collection net 16, which can effectively intercept and collect the impurities that fall off during the cleaning process. After cleaning, the collection frame 15 is put back in its original position to complete the cleaning and maintenance of the equipment.

[0025] Those skilled in the art should understand that the above embodiments do not limit the present invention in any way, and all technical solutions obtained by means of equivalent substitution or equivalent transformation fall within the protection scope of the present invention.

Claims

1. A fully automatic acid-alkali integrated cleaning machine, comprising a base (1), a cleaning frame (2), a mounting frame (3), a first lead screw (4), a first motor (401), a sliding frame (5), a second motor (501), a second lead screw (502), a sliding block (503), an electric push rod (504), a connecting frame (6), a third motor (601), and a stirring rod (602). The cleaning frame (2) is mounted on the top of the base (1), the mounting frame (3) is fixedly connected to the base (1), the first lead screw (4) is rotatably connected to the mounting frame (3), the first motor (401) is mounted on the mounting frame (3), and the output shaft of the first motor (401) is connected to the first... A lead screw (4) is fixedly connected, a sliding frame (5) is threadedly connected to the first lead screw (4), a second motor (501) is mounted on the sliding frame (5), a second lead screw (502) is rotatably connected to the sliding frame (5), the second motor (501) is fixedly connected to the second lead screw (502), a sliding block (503) is threadedly connected to the second lead screw (502), an electric push rod (504) is mounted on the sliding block (503), a connecting frame (6) is fixedly connected to the telescopic end of the electric push rod (504), a third motor (601) is installed inside the connecting frame (6), and an agitator (602) is fixedly connected to the output shaft of the third motor (601). The feature is that... The cleaning frame (2) is equipped with four mounting blocks (7), a suction pipe (8), a suction pump (9), an activated carbon filter frame (10), and a vent cover (11). Four mounting blocks (7) are evenly spaced on the cleaning frame (2). The suction pipe (8) is connected between the four mounting blocks (7). A suction pump (9) is installed on the left side of the cleaning frame (2). The suction port of the suction pump (9) is fixedly connected to the suction pipe (8). An activated carbon filter frame (10) is installed on the left side of the cleaning frame (2). The exhaust port of the suction pump (9) is fixedly connected to the activated carbon filter frame (10). A vent cover (11) is placed on the top of the activated carbon filter frame (10).

2. The fully automatic acid-alkali integrated cleaning machine according to claim 1, characterized in that, It also includes a guide frame (12), a placement frame (13) and a magnet (14). The guide frame (12) is installed on the top inside the connecting frame (6), and the placement frame (13) is placed on the top inside the connecting frame (6). The magnet (14) is embedded in the guide frame (12), and the placement frame (13) and the magnet (14) are magnetically attracted to each other.

3. The fully automatic acid-alkali integrated cleaning machine according to claim 2, characterized in that, It also includes a collection box (15) and a collection net (16). Six collection boxes (15) are evenly spaced inside the cleaning box (2), and a collection net (16) is connected to the bottom of each collection box (15).

4. The fully automatic acid-alkali integrated cleaning machine according to claim 3, characterized in that, The connecting bracket (6) has symmetrical mounting holes on the left and right sides.

5. The fully automatic acid-alkali integrated cleaning machine according to claim 4, characterized in that, Rectangular ventilation slots are symmetrically provided on the left and right sides of the vent cover (11).

6. The fully automatic acid-alkali integrated cleaning machine according to claim 5, characterized in that, Multiple protective nets are provided on the placement frame (13).

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