A washing apparatus in the production process of activated carbon composite material

CN224657543UActive Publication Date: 2026-08-21广东韩研活性炭科技股份有限公司
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Patent Information

Application Number
CN202521868525.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-01
Publication Date
2026-08-21
Estimated Expiration
2035-09-01

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种活性炭复合材料生产过程中的洗涤设备,以解决上述背景技术提出的洗涤后的物料需要人工从洗涤桶内取出的问题

Benefits of technology

本实用新型提供的一种活性炭复合材料生产过程中的洗涤设备,对洗涤桶中的活性炭复合材料进行洗涤之后,启动升降装置,升降装置能够拉动洗涤桶、导向杆沿着导向架中的进料区向上侧移动,最终移动到进料区、搬运区连接的位置处,之后启动搬运装置中的搬运驱动电机,搬运驱动电机能够带动螺纹杆转动,与螺纹杆通过螺纹连接的螺纹套筒能够沿着驱动槽移动,并带动移动架、升降装置以及升降装置连接的洗涤桶、导向杆沿着导向架中的搬运区移动,最终移动到搬运区与下料区连接的位置处,之后再次启动升降装置,升降装置能够带动洗涤桶、导向杆向下侧移动,落到低处,此时可将洗涤桶从洗涤箱内运出或将洗涤桶送入到洗涤箱内部,洗涤后的活性炭复合材料从洗涤桶内取出,过程中不需要人工与洗涤箱内的溶液直接接触,即可完成物料的下料工作,不需要将洗涤液排出,可进行后续物料的洗涤工作,直至清洗液中的活化剂含量较高,可减少洗涤液的用量。

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Abstract

The utility model discloses a kind of washing equipment in the production process of activated carbon composite material, belong to activated carbon production technical field.A kind of washing equipment in the production process of activated carbon composite material, including washing box, ultrasonic device, washing barrel, washing cavity is provided in washing box, ultrasonic device is installed in washing box, washing barrel is provided with several through holes, through hole allows washing liquid in washing cavity to pass;The lifting device for driving washing barrel to move up and down is provided on the washing barrel upside, the lifting device can adopt electric hoist;The top of the washing barrel is provided with guide rod.The washing equipment in the production process of activated carbon composite material provided by the utility model can be transported from washing barrel in washing box or sent into the inside of washing box, and the activated carbon composite material after washing is taken out from the washing barrel, without direct contact with the solution in the washing box during the process, the material can be completed unloading work.
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Description

Technical Field

[0001] This utility model belongs to the field of activated carbon production technology, specifically relating to a washing device in the production process of activated carbon composite materials. Background Technology

[0002] In the production process of activated carbon composite materials, after pretreatment, carbonization and activation, and composite processes, the activator adhering to the composite material needs to be cleaned off.

[0003] In Chinese Patent No. CN 212329195 U, a filter residue washing device for preparing zeolite activated carbon composite material is disclosed, which includes a fixed base, a washing tank on the top of the fixed base, a top cover on the top of the washing tank, a rotating shaft connecting the top cover and the washing tank, a limiting component fixed on the surface of the washing tank, a fixing block fixed on the surface of the top cover, an internal groove at the end of the fixing block, a limiting rod inside the internal groove, an engagement connection between the end of the limiting rod and the limiting component, and a telescopic spring sleeved on the surface of the limiting rod. However, the above-mentioned device has the following problems during use: After washing, the materials need to be manually removed from the washing tank. To maximize washing capacity, the washing tank is usually quite deep, requiring manual removal by bending over or even entering the tank with the upper body, which is quite strenuous. Using retrieval tools, however, is difficult due to manual operation and the force and angle used, as these tools can easily rub against the inner wall of the washing tank, causing scratches. Therefore, this application proposes a washing device for the production process of activated carbon composite materials. Utility Model Content

[0004] The purpose of this invention is to provide a washing device in the production process of activated carbon composite materials, so as to solve the problem mentioned in the background art that the washed materials need to be manually removed from the washing tank.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a washing device in the production process of activated carbon composite materials, including a washing tank, an ultrasonic device, and a washing tub. The washing tank is provided with a washing chamber, the ultrasonic device is installed in the washing tank, and the washing tub is provided with a number of through holes, which allow the cleaning liquid in the washing chamber to pass through. The upper side of the washing tub is provided with a lifting device for moving the washing tub up and down. The lifting device can be an electric hoist. The top of the washing tub is provided with a guide rod, and the outside of the washing box is provided with a guide frame, a moving frame, a conveying device, and a loading and unloading support. The guide rod is inserted into the guide frame, which includes a connected feeding area, a conveying area, and a unloading area. The lifting device is installed on the movable frame, and the movable frame is connected to a conveying device for moving the movable frame in a direction parallel to the conveying area. The conveying device is mounted on the loading and unloading support.

[0006] Preferably, four electric hoists are provided, and the four electric hoists are symmetrically distributed around the center line of the washing tub.

[0007] Preferably, one end of the washing tub is provided with an opening, and a back plate is provided at the position of the opening. The back plate is connected to the washing tub by a hinge.

[0008] Preferably, a lock is provided on the back panel.

[0009] Preferably, the feeding area and the unloading area are vertically distributed, and the conveying area is horizontally distributed. When the guide rod is inserted into the feeding area in the guide frame, the back plate is vertically aligned with the inner wall of the washing tub.

[0010] Preferably, there are two guide rods, which are located on the front and rear sides of the washing tub respectively, and the two guide rods cooperate with two guide frames respectively.

[0011] Preferably, the guide frame is mounted on the loading and unloading bracket, and the two guide frames are distributed in parallel.

[0012] Preferably, the movable frame is located below the loading and unloading support, and the upper end face of the movable frame is in contact with the lower end face of the loading and unloading support. The conveying device includes a threaded sleeve, a drive groove, a threaded rod, a conveying drive motor, a guide sleeve, a guide groove, and a round rod. The threaded sleeve is installed on the upper side of the movable frame, and the threaded sleeve is slidably engaged with the drive groove. The threaded sleeve and the threaded rod are connected by threads. The threaded rod is connected to the output end of the conveying drive motor through a coupling. The conveying drive motor is installed on the loading and unloading support through a motor bracket.

[0013] Preferably, a guide sleeve is installed on the movable frame, the guide sleeve is slidably engaged with the guide groove, and the guide sleeve is slidably engaged with the round rod.

[0014] Preferably, two guide sleeves are provided, and the two guide sleeves are respectively installed on the front and rear sides of the threaded sleeve.

[0015] Beneficial effects: This utility model provides a washing device in the production process of activated carbon composite materials. After washing the activated carbon composite material in the washing tank, the lifting device is activated. The lifting device can pull the washing tank and guide rod to move upward along the feeding area in the guide frame, and finally move to the position where the feeding area and the conveying area are connected. Then, the conveying drive motor in the conveying device is activated. The conveying drive motor can drive the threaded rod to rotate. The threaded sleeve connected to the threaded rod through the thread can move along the drive groove, and drive the moving frame, the lifting device, and the washing tank and guide rod connected to the lifting device to move along the conveying area in the guide frame, and finally move to the position where the conveying area and the unloading area are connected. Then, the lifting device is activated again, and the lifting device can drive the washing tank and guide rod to move downward to the lowest position. At this time, the washing tank can be transported out of the washing tank or sent into the washing tank. The washed activated carbon composite material is taken out of the washing tank. During the process, there is no need for manual direct contact with the solution in the washing tank to complete the material unloading work. There is no need to drain the washing liquid, and subsequent material washing work can be carried out until the activator content in the washing liquid is high, so that the amount of washing liquid can be reduced. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the washing equipment used in the production process of activated carbon composite materials in this utility model; Figure 2 This is a side view of the washing equipment used in the production process of activated carbon composite materials in this utility model; Figure 3 This is a schematic diagram of the internal structure of a washing device in the production process of activated carbon composite materials in this utility model. Figure 4 This is the second schematic diagram of the internal structure of the washing equipment in the production process of activated carbon composite materials in this utility model. Figure 5 This is a schematic diagram of the structure of the washing tub in this utility model.

[0017] Explanation of reference numerals in the attached figures: 1. Washing tank; 2. Ultrasonic device; 3. Washing tub; 4. Lifting device; 5. Back plate; 6. Guide rod; 7. Guide frame; 701. Feeding area; 702. Handling area; 703. Unloading area; 8. Moving frame; 9. Handling device; 901. Threaded sleeve; 902. Threaded rod; 903. Handling drive motor; 904. Guide sleeve; 905. Round rod; 10. Loading and unloading bracket. Detailed Implementation

[0018] The specific embodiments of this utility model are described in detail below, but it should be understood that the protection scope of this utility model is not limited to the specific embodiments.

[0019] like Figures 1-5 As shown in the illustration, this utility model provides a washing device for the production process of activated carbon composite materials, including a washing tank 1, an ultrasonic device 2, and a washing tub 3. The washing tank 1 has a washing chamber. The ultrasonic device 2 is installed inside the washing tank 1. When activated, the ultrasonic device 2 generates ultrasonic waves, which vibrate the material and solution, washing away the activator in the material. The washing tub 3 has several through holes, allowing the cleaning liquid to pass through. The composite material in the washing tub 3 comes into full contact with the cleaning liquid, and under the action of the ultrasonic device 2, it is thoroughly cleaned, completing the removal of the activator from the composite material. In the production process of activated carbon composite materials, after pretreatment, carbonization and activation, and composite processes, it is necessary to wash away the activator adhering to the composite material.

[0020] In order to move the washing tub 3 into or out of the washing tank 1, a lifting device 4 is provided on the upper side of the washing tub 3 to move the washing tub 3 up and down. The lifting device 4 can be an electric hoist, and four electric hoists can be set up. The four electric hoists can be connected in series so that they can be started and worked synchronously at the same time. The four electric hoists can also be connected in parallel, but control switches need to be set on the main line connecting the four electric hoists on four branch lines so that the electric hoists can be opened and closed at the same time. The four electric hoists are symmetrically distributed about the center line of the washing tub 3.

[0021] To facilitate the unloading of activated carbon composite material into the washing tub 3, an opening is provided at one end of the washing tub 3. A back plate 5 is provided at the opening, and the back plate 5 is connected to the washing tub 3 by a hinge. A lock is provided on the back plate 5, which has the functions of opening and closing. When the lock is open, the back plate 5 and the washing tub 3 can rotate relative to each other, so that the back plate 5 can be opened and the activated carbon composite material in the washing tub 3 can be taken out from the open opening. When the lock is closed, the back plate 5 and the washing tub 3 are locked together, which can seal the opening and prevent the activated carbon composite material from leaking out of the washing tub 3.

[0022] To guide the movement of the washing tub 3, a guide rod 6 is provided on the top of the washing tub 3. A guide frame 7, a moving frame 8, a conveying device 9, and a loading / unloading support 10 are provided on the outside of the washing tank 1. The guide rod 6 is inserted into the guide frame 7. The guide frame 7 includes a feeding area 701, a conveying area 702, and a unloading area 703 that are connected. The feeding area 701 and the unloading area 703 are vertically distributed, and the conveying area 702 is horizontally distributed. When the guide rod 6 is inserted into the feeding area 701 in the guide frame 7, the back plate 5 is vertically aligned with the inner wall of the washing tub 3.

[0023] In a specific embodiment, there are two guide rods 6, which are located on the front and rear sides of the washing tub 3 respectively. The two guide rods 6 cooperate with two guide frames 7 respectively. The guide frames 7 are installed on the loading and unloading support 10, and the two guide frames 7 are distributed in parallel.

[0024] It should be noted that the lifting device 4 is installed on the movable frame 8, and the movable frame 8 is connected to the conveying device 9, which is used to move the movable frame 8 in a direction parallel to the conveying area 702. The conveying device 9 is installed on the loading and unloading support 10.

[0025] In a specific embodiment, the movable frame 8 is located below the loading / unloading support 10, and the upper end face of the movable frame 8 is in contact with the lower end face of the loading / unloading support 10. The conveying device 9 includes a threaded sleeve 901, a drive groove, a threaded rod 902, a conveying drive motor 903, a guide sleeve 904, a guide groove, and a round rod 905. The threaded sleeve 901 is installed on the upper side of the movable frame 8, and the threaded sleeve 901 is slidably engaged with the drive groove. The threaded sleeve 901 and the threaded rod 902 are connected by threads. The threaded rod 902 is connected to the output end of the conveying drive motor 903 through a coupling. The conveying drive motor 903 is installed on the loading / unloading support 10 through a motor bracket. The guide sleeve 904 is installed on the movable frame 8, and the guide sleeve 904 is slidably engaged with the guide groove and the round rod 905. There are two guide sleeves 904, and the two guide sleeves 904 are respectively installed on the front and rear sides of the threaded sleeve 901.

[0026] In summary, this utility model embodiment provides a washing device in the production process of activated carbon composite materials. After washing the activated carbon composite material in the washing tank 3, the lifting device 4 is activated. The lifting device 4 can pull the washing tank 3 and the guide rod 6 to move upward along the feeding area 701 in the guide frame 7, and finally move to the position where the feeding area 701 and the conveying area 702 are connected. Then, the conveying drive motor 903 in the conveying device 9 is activated. The conveying drive motor 903 can drive the threaded rod 902 to rotate. The threaded sleeve 901, which is threadedly connected to the threaded rod 902, can move along the drive groove, and drive the moving frame 8, the lifting device 4, and the washing tank 3 and the guide rod 6 connected to the lifting device 4 to move along the conveying area 702 in the guide frame 7, and finally move to the position where the conveying area 702 and the unloading area 703 are connected. Then, the lifting device 4 is activated again, and the lifting device 4 can drive the washing tank 3 and the guide rod 6 to move downward and fall to the lowest position. At this time, the washed activated carbon composite material can be taken out from the washing tank 3. During the process, there is no need for manual direct contact with the solution in the washing tank 1 to complete the material unloading work.

[0027] The above-disclosed embodiments are only a few specific examples of the present utility model. However, the embodiments of the present utility model are not limited thereto. Any changes that can be conceived by those skilled in the art should fall within the protection scope of the present utility model.

Claims

1. A washing device for the production process of activated carbon composite materials, comprising a washing tank (1), an ultrasonic device (2), and a washing tub (3), wherein the washing tank (1) is provided with a washing chamber, and the ultrasonic device (2) is installed inside the washing tank (1), characterized in that, The washing tub (3) is provided with several through holes, which allow the cleaning liquid in the washing chamber to pass through; The washing tub (3) is provided with a lifting device (4) on the upper side for moving the washing tub (3) up and down. The lifting device (4) can be an electric hoist. The top of the washing tub (3) is provided with a guide rod (6), and the outside of the washing box (1) is provided with a guide frame (7), a moving frame (8), a conveying device (9), and a loading and unloading support (10). The guide rod (6) is inserted into the guide frame (7). The guide frame (7) includes a connected feeding area (701), a conveying area (702), and a unloading area (703). The lifting device (4) is installed on the movable frame (8), and the movable frame (8) is connected to the conveying device (9) for moving the movable frame (8) in a direction parallel to the conveying area (702). The conveying device (9) is set on the loading and unloading support (10).

2. The washing equipment in the production process of activated carbon composite materials as described in claim 1, characterized in that, The electric hoist can be set up in four parts, and the four electric hoists are symmetrically distributed around the center line of the washing tub (3).

3. The washing equipment in the production process of activated carbon composite materials as described in claim 1, characterized in that, An opening is provided at one end of the washing tub (3), and a back plate (5) is provided at the opening. The back plate (5) is connected to the washing tub (3) by a hinge.

4. The washing equipment in the production process of activated carbon composite materials as described in claim 3, characterized in that, A lock is provided on the back plate (5).

5. The washing equipment in the production process of activated carbon composite materials as described in claim 1, characterized in that, The feeding area (701) and the unloading area (703) are vertically distributed, and the conveying area (702) is horizontally distributed. When the guide rod (6) is inserted into the feeding area (701) in the guide frame (7), the back plate (5) is aligned vertically with the inner wall of the washing tub (3).

6. The washing equipment in the production process of activated carbon composite materials as described in claim 1, characterized in that, There are two guide rods (6), and the two guide rods (6) are located on the front and rear sides of the washing tub (3) respectively. The two guide rods (6) are respectively engaged with two guide frames (7).

7. The washing equipment in the production process of activated carbon composite materials as described in claim 6, characterized in that, The guide frame (7) is installed on the loading and unloading support (10), and the two guide frames (7) are distributed in parallel.

8. The washing equipment in the production process of activated carbon composite materials as described in claim 1, characterized in that, The movable frame (8) is located on the lower side of the loading and unloading support (10), and the upper end face of the movable frame (8) is in contact with the lower end face of the loading and unloading support (10). The conveying device (9) includes a threaded sleeve (901), a drive groove, a threaded rod (902), a conveying drive motor (903), a guide sleeve (904), a guide groove, and a round rod (905). The threaded sleeve (901) is installed on the upper side of the movable frame (8), and the threaded sleeve (901) is slidably engaged with the drive groove. The threaded sleeve (901) and the threaded rod (902) are connected by threads. The threaded rod (902) is connected to the output end of the conveying drive motor (903) through a coupling. The conveying drive motor (903) is installed on the loading and unloading support (10) through a motor bracket.

9. The washing equipment in the production process of activated carbon composite materials as described in claim 8, characterized in that, The movable frame (8) is equipped with a guide sleeve (904), which slides with the guide groove and slides with the round rod (905).

10. The washing equipment in the production process of activated carbon composite materials as described in claim 9, characterized in that, Two guide sleeves (904) are provided, and the two guide sleeves (904) are respectively installed on the front and rear sides of the threaded sleeve (901).

Citation Information

Patent Citations

  • Filter residue washing device for preparing zeolite activated carbon composite material

    CN212329195U