A cleaning device for water pump casting
Patent Information
- Application Number
- CN202521999271.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-17
AI Technical Summary
[0004]现有的水泵铸造用清洁装置逐步采用超声波清洗替代上述的直接冲洗的方式,但是由于超声波清洗过程中,由于水泵外壳铸件始终处于同一位置,铸件始终存在一个区域被承载件所遮挡,水泵铸件的清洗方式可以进行优化,故而亟待提出相应的水泵铸造用清洁装置来解决上述问题
1、本申请中,将放置篮放置到清洗槽中,通过搭架与清洗槽顶部的卡合实现放置篮的定位,通过锁紧杆实现顶架与连接块的固定,将水泵外壳放置到多组托辊顶部,并使其外表壁接触限位条,接着就是通过超声波清洗组件配合清洗液实现水泵外壳的清洗,在此过程中,壳体先保持与限位条搭接的状态持续对应的时间,接着推动缸推动限位条前行对应距离后复位,限位条推动水泵外壳,水泵外壳沿着转移到另外几组托辊的顶部,这会使得水泵外壳原先被遮挡的区域敞开,最后在保持该状态进行对应时间的超声波清洗,以此保证了水泵外壳清洗的完整性。
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Figure CN224657545U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning equipment technology, and in particular to a cleaning device for water pump casting. Background Technology
[0002] Cleaning equipment for water pump casting refers to equipment used to remove residues from the surface and interior of water pump castings during the production process.
[0003] Chinese Patent Publication No. CN222326040U, published on 20250110, discloses a cleaning device for water pump casting, comprising: a support frame, a cleaning cylinder provided on the upper part of the support frame, and a cleaning tank provided inside the cleaning cylinder. The inner wall of the cleaning tank is provided with several sets of fixing mechanisms, each fixing mechanism including a first fixing plate and a second fixing plate, the first fixing plate and the second fixing plate being fixedly connected to the cleaning tank, forming a placement space between the first fixing plate and the second fixing plate, an adjusting rod provided inside the first fixing plate, the adjusting rod being threadedly connected to the first fixing plate, and a pressure plate provided at the bottom of the adjusting rod.
[0004] Existing cleaning devices for water pump casting are gradually replacing the direct rinsing method with ultrasonic cleaning. However, during ultrasonic cleaning, since the water pump housing casting is always in the same position, there is always an area of the casting that is blocked by the support component. The cleaning method for water pump casting can be optimized, so there is an urgent need to propose a corresponding cleaning device for water pump casting to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to provide a cleaning device for water pump casting in order to solve the above-mentioned problems.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A cleaning device for water pump casting includes an ultrasonic cleaning assembly and a cleaning tank. The ultrasonic cleaning assembly includes a housing and a transducer. A frame is attached to the top of the cleaning tank. A placement basket is fixedly connected to the bottom of the vertical end of the frame. A limiting strip and an elastic component for maintaining the position of the limiting strip are integrated on the outside of the placement basket. A pushing component for moving the limiting strip is integrated at the top of the cleaning tank. A support roller is provided on the inner surface of the bottom of the placement basket.
[0007] Preferably, multiple sets of rollers are provided, and all sets of rollers are rotatably connected to the bottom of the placement basket.
[0008] Preferably, the elastic component includes a fixing piece fixedly connected to the outer wall of the basket, and a spring is fixedly connected between the fixing piece and the limiting strip.
[0009] Preferably, the pushing assembly includes a pushing cylinder fixedly connected to the top of the cleaning tank, a top frame fixedly connected to the top of the limiting strip, and the output end of the pushing cylinder fixedly connected to the top of the top frame.
[0010] Preferably, a connecting block is fixedly connected to the output end of the push cylinder, and the connecting block is fixedly connected to the top of the top frame via a locking rod.
[0011] Preferably, a mounting bracket is fixedly connected to the outer wall of the push cylinder, and the mounting bracket is fixedly connected to the outer wall of the cleaning tank by screws.
[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: 1. In this application, a placement basket is placed in a cleaning tank, and the placement basket is positioned by the engagement of the bracket with the top of the cleaning tank. The top bracket and the connecting block are fixed by the locking rod. The water pump housing is placed on top of multiple sets of idlers, and its outer wall contacts the limiting strip. Then, the water pump housing is cleaned by an ultrasonic cleaning component in conjunction with the cleaning fluid. During this process, the housing is first kept in contact with the limiting strip for a corresponding time. Then, the push cylinder pushes the limiting strip forward a corresponding distance and then resets. The limiting strip pushes the water pump housing, and the water pump housing moves to the top of several other sets of idlers. This opens up the area of the water pump housing that was originally covered. Finally, ultrasonic cleaning is performed for a corresponding time while maintaining this state, thereby ensuring the integrity of the water pump housing cleaning.
[0013] 2. In this application, multiple sets of idlers are rotated and cooperate with the bottom of the placement basket, thereby reducing the friction between the idlers and the bottom of the water pump housing by rolling, ensuring the smooth movement of the water pump housing, and thus further ensuring the stability of the cleaning device for water pump casting. Attached Figure Description
[0014] Figure 1 A schematic diagram of the overall structure according to an embodiment of the present utility model is shown; Figure 2 A schematic diagram of a connecting block structure according to an embodiment of the present utility model is shown; Figure 3 A schematic diagram of a placement basket structure according to an embodiment of the present invention is shown; Figure 4 A schematic diagram of a roller structure according to an embodiment of the present invention is shown.
[0015] Legend: 1. Ultrasonic cleaning assembly; 101. Housing; 102. Transducer; 2. Cleaning tank; 3. Push cylinder; 4. Connecting block; 5. Frame; 6. Placement basket; 7. Limiting strip; 8. Top frame; 9. Locking rod; 10. Spring; 11. Fixing plate; 12. Idler roller. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-4 This utility model provides a technical solution: A cleaning device for water pump casting includes an ultrasonic cleaning component 1 and a cleaning tank 2. The ultrasonic cleaning component 1 includes a housing 101 and a transducer 102. A frame 5 is attached to the top of the cleaning tank 2. A placement basket 6 is fixedly connected to the bottom of the vertical end of the frame 5. A limiting strip 7 and an elastic component for maintaining the position of the limiting strip 7 are integrated on the outside of the placement basket 6. A pushing component for pushing the limiting strip 7 to move is integrated on the top of the cleaning tank 2. A roller 12 is provided on the inner surface of the bottom of the placement basket 6. Place the placement basket 6 into the cleaning tank 2. Position the placement basket 6 by engaging the bracket 5 with the top of the cleaning tank 2. Fix the top frame 8 and the connecting block 4 by the locking rod 9. Place the water pump housing on top of multiple sets of rollers 12 and make its outer wall contact the limiting strip 7. Then, the water pump housing is cleaned by the ultrasonic cleaning component 1 in conjunction with the cleaning fluid. During this process, the housing 101 first maintains the state of being engaged with the limiting strip 7 for a corresponding time. Then, the push cylinder 3 pushes the limiting strip 7 forward a corresponding distance and then resets. The limiting strip 7 pushes the water pump housing, and the water pump housing moves to the top of several other sets of rollers 12. This will open the area of the water pump housing that was originally covered. Finally, maintain this state and perform ultrasonic cleaning for a corresponding time to ensure the integrity of the water pump housing cleaning. It should be noted that the ultrasonic cleaning component 1 here directly references existing technology, and its specific structure and working mechanism will not be described in detail here.
[0018] Specifically, such as Figure 2 and Figure 4 As shown, multiple sets of idler rollers 12 are provided, and all sets of idler rollers 12 are rotatably connected to the bottom of the placement basket 6. The multiple sets of idler rollers 12 are rotatably engaged with the bottom of the placement basket 6, thereby reducing the friction between the idler rollers 12 and the bottom of the water pump housing by rolling, ensuring the smooth movement of the water pump housing, and further ensuring the stability of the water pump casting cleaning device.
[0019] Specifically, such as Figure 2 and Figure 3As shown, the elastic component includes a fixing plate 11 fixedly connected to the outer wall of the placement basket 6. A spring 10 is fixedly connected between the fixing plate 11 and the limiting strip 7 to maintain the initial position of the limiting strip 7. The pushing component includes a pushing cylinder 3 fixedly connected to the top of the cleaning tank 2. A top frame 8 is fixedly connected to the top of the limiting strip 7. The output end of the pushing cylinder 3 is fixedly connected to the top of the top frame 8. A connecting block 4 is fixedly connected to the output end of the pushing cylinder 3. The connecting block 4 is fixedly connected to the top of the top frame 8 through a locking rod 9, thereby ensuring the ease of disassembly and assembly of the output end of the pushing cylinder 3 and the top frame 8. A mounting bracket is fixedly connected to the outer wall of the pushing cylinder 3. The mounting bracket is fixedly connected to the outer wall of the cleaning tank 2 through screws, thereby ensuring the ease of disassembly and assembly of the pushing cylinder 3.
[0020] Working principle: The placement basket 6 is placed in the cleaning tank 2. The placement basket 6 is positioned by the engagement of the bracket 5 with the top of the cleaning tank 2. The top frame 8 and the connecting block 4 are fixed by the locking rod 9. The water pump housing is placed on top of the multiple sets of rollers 12, and its outer wall contacts the limiting strip 7. Then, the water pump housing is cleaned by the ultrasonic cleaning component 1 in conjunction with the cleaning fluid. During this process, the housing 101 first maintains the state of engagement with the limiting strip 7 for a corresponding time. Then, the push cylinder 3 pushes the limiting strip 7 forward a corresponding distance and then resets. The limiting strip 7 pushes the water pump housing, and the water pump housing moves to the top of the other sets of rollers 12. This opens up the area of the water pump housing that was originally covered. Finally, ultrasonic cleaning is performed for a corresponding time while maintaining this state, thus ensuring the integrity of the water pump housing cleaning. The multiple sets of rollers 12 are all rotated and engaged with the bottom of the placement basket 6. This reduces the friction between the rollers 12 and the bottom of the water pump housing by rolling, ensuring the smooth movement of the water pump housing, and further ensuring the stability of the water pump casting cleaning device.
[0021] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A cleaning device for water pump casting, comprising an ultrasonic cleaning assembly (1) and a cleaning tank (2), wherein the ultrasonic cleaning assembly (1) comprises a housing (101) and a transducer (102), characterized in that, The top of the cleaning tank (2) is connected to a frame (5), and a placement basket (6) is fixedly connected to the bottom of the vertical end of the frame (5). The outer side of the placement basket (6) is integrated with a limiting strip (7) and an elastic component to maintain the position of the limiting strip (7). The top of the cleaning tank (2) is integrated with a pushing component for pushing the limiting strip (7) to move. The inner surface of the bottom of the placement basket (6) is provided with a roller (12).
2. The cleaning device for water pump casting according to claim 1, characterized in that, The idler rollers (12) are provided in multiple sets, and all sets of the idler rollers (12) are rotatably connected to the bottom of the placement basket (6).
3. A cleaning device for water pump casting according to claim 2, characterized in that, The elastic component includes a fixing piece (11) fixedly connected to the outer wall of the placement basket (6), and a spring (10) is fixedly connected between the fixing piece (11) and the limiting strip (7).
4. A cleaning device for water pump casting according to claim 3, characterized in that, The pushing assembly includes a pushing cylinder (3) fixedly connected to the top of the cleaning tank (2), a top frame (8) fixedly connected to the top of the limiting strip (7), and the output end of the pushing cylinder (3) fixedly connected to the top of the top frame (8).
5. A cleaning device for water pump casting according to claim 4, characterized in that, The output end of the push cylinder (3) is fixedly connected to a connecting block (4), and the connecting block (4) is fixedly connected to the top of the top frame (8) through a locking rod (9).
6. A cleaning device for water pump casting according to claim 5, characterized in that, The outer wall of the push cylinder (3) is fixedly connected to a mounting bracket, which is fixedly connected to the outer wall of the cleaning tank (2) by screws.
Citation Information
Patent Citations
Cleaning device for water pump casting
CN222326040U