A cleaning device for an electro-deposition diamond wire production process

Abstract

The utility model relates to diamond wire production technical field, concretely relates to a kind of cleaning device for electrodepositing diamond wire production process, the inside of two first fixed frame is rotatably connected with first winding pole, and the inside of two second fixed frame is rotatably connected with second winding pole, and the inside bottom of frame body is fixedly connected with ultrasonic generator by bolt, the top of frame body is fixedly connected with top frame, and the inside of top frame is slidably connected with bearing plate, the inside bottom of frame body is equipped with ultrasonic generator, utilize the cavitation effect of ultrasonic wave to carry out efficient stripping to the small impurity on wire surface, solve the complex surface pollutant problem that traditional cleaning mode is difficult to handle, significantly improve the depth and uniformity of cleaning, top frame as bearing structure, its top is fixedly connected with pneumatic cylinder by bolt, bearing plate is driven along top frame by pneumatic cylinder output shaft sliding, so that multiple spray heads of pump body and its bottom realize up-down reciprocating motion, to carry out dynamic spray cleaning to diamond wire.

Description

Technical Field

[0001] This utility model relates to the field of diamond wire production technology, and in particular to a cleaning device for the production process of electrodeposited diamond wire. Background Technology

[0002] Electrodeposited diamond wire is a high-performance cutting material widely used in precision cutting fields such as photovoltaics, semiconductors, and sapphire. Its manufacturing process typically includes several key steps such as substrate pretreatment, electrodeposition of diamond particles, annealing, cleaning, and wire winding. Among these, the cleaning process is crucial for ensuring the cleanliness of the diamond wire surface and its subsequent performance, directly affecting the product's cutting efficiency, wire strength, and lifespan. Electrodeposited diamond wire may retain residual electroplating solution, metal powder, and other particulate impurities during production. If these are not effectively removed, problems such as wire breakage and uneven cuts will occur during use, severely impacting cutting quality and equipment operational stability.

[0003] The utility model patent CN203991404U discloses a diamond wire cleaning device. By setting up a main water inlet pipe, branch water inlet pipes, and an inclined cleaning pipe structure, the cleaning fluid can effectively rinse the wire, improving the service life of diamond wire products. However, this device still has difficulty in achieving all-round coverage cleaning of the wire during the cleaning process, especially in continuous production processes where the wire runs at a high speed, the cleaning time is short, and the cleaning effect is difficult to guarantee.

[0004] Specifically, existing diamond wire cleaning devices generally suffer from problems such as incomplete cleaning, a single cleaning path, and significant impurity residue during actual operation. Due to the small diameter, long length, and complex surface structure of diamond wires, it is difficult to achieve comprehensive rinsing of all areas of their surface during the cleaning process, especially at bends or entanglements where the cleaning solution cannot effectively cover them, leading to severe impurity residue. Therefore, to address the prominent problems of incomplete cleaning, significant impurity residue, and low cleaning efficiency in existing diamond wire cleaning technologies, there is an urgent need for a cleaning device for the electrodeposited diamond wire production process. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for the production process of electrodeposited diamond wire, which solves the problem in the prior art that due to the characteristics of diamond wire such as small diameter, long length and complex surface structure, it is difficult to achieve comprehensive rinsing of all areas of its surface during the cleaning process, especially some bent or tangled parts of the wire, where the cleaning solution is difficult to effectively cover, resulting in serious impurity residue.

[0006] To achieve the above objectives, this utility model provides a cleaning device for the production process of electrodeposited diamond wire, including a frame, and a first fixing frame fixedly connected to both sides of the top of the frame, and a second fixing frame fixedly connected to both sides of the inner side of the frame.

[0007] The inner sides of the two first fixed frames are rotatably connected to first winding rods, and the inner sides of the two second fixed frames are rotatably connected to second winding rods. An ultrasonic generator is fixedly connected to the bottom inner side of the frame by bolts. A top frame is fixedly connected to the top of the frame, and a bearing plate is slidably connected to the inner side of the top frame. A cylinder is fixedly connected to one side of the top of the top frame by bolts. The output shaft of the cylinder passes through the top of the top frame, and the extension end of the cylinder output shaft is fixedly connected to the top of the bearing plate. A pump body is fixedly connected to the bottom of the bearing plate by bolts, and several nozzles are connected to the outlet at the bottom of the pump body.

[0008] The two ends of the two first winding rods are rotatably connected to the inner walls of the two first fixed frames in sequence through bearing sleeves, and the two ends of the two second winding rods are rotatably connected to the inner walls of the two second fixed frames respectively through rotating shafts.

[0009] The support plate has sliders fixedly connected to both sides, and both sliders are slidably connected to the inner wall of the top frame through a groove.

[0010] The frame has aeration pipes fixedly connected to both sides of the bottom inner side, and an air pump is fixedly connected to one side of the outer wall of the frame by bolts. The outlet of the air pump is connected to a connecting pipe, and both ends of the connecting pipe penetrate the side wall of the frame. One end of each connecting pipe is connected to one side of the two aeration pipes.

[0011] The frame has a door that is rotatably connected to its outer side via a hinge.

[0012] The top of the load-bearing plate is fixedly connected to several telescopic rods, and the top of all the telescopic rods is fixedly connected to the top of the inner side of the top frame.

[0013] This invention discloses a cleaning device for the production process of electrodeposited diamond wire. A frame serves as the overall structural support platform, containing the cleaning fluid and providing the working space for the entire cleaning process, thus providing a basic cleaning environment for the diamond wire. First fixed frames are fixedly connected to both sides of the top of the frame, and two second fixed frames are fixed to the inner sides of the frame, respectively for installing first and second winding rods. This allows the diamond wire to form a multi-segment winding path during cleaning, extending the wire's residence time in the cleaning area and improving the cleaning effect. The rational arrangement of the first and second winding rods not only enhances the wire's operational stability but also provides ample contact space for subsequent cleaning fluid and spray water coverage. An ultrasonic generator is located at the bottom of the inner side of the frame, utilizing the cavitation effect of ultrasound to clean the wire surface. The system efficiently removes minute impurities, solving the problem of complex surface contaminants that are difficult to handle with traditional cleaning methods, and significantly improving the depth and uniformity of cleaning. The top frame serves as the load-bearing structure, with a cylinder fixed to its top by bolts. The cylinder's output shaft drives the support plate to slide along the top frame, enabling the pump body and multiple nozzles at its bottom to reciprocate up and down, thus dynamically spraying and cleaning the diamond wire. The multi-point arrangement of the nozzles, combined with the up-and-down movement adjustment, allows the cleaning fluid to cover all surfaces of the wire, especially areas in the winding path that are prone to forming cleaning blind spots, effectively avoiding the problems of incomplete cleaning and excessive impurity residue. The pump body, linked to the support plate and cylinder, realizes the automation and continuity of the cleaning process, improving cleaning efficiency, reducing manual intervention, and meeting the needs of continuous diamond wire production. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0015] Figure 1 This is a schematic diagram of the external structure of an embodiment of the present utility model.

[0016] Figure 2 This is a side view structural diagram of an embodiment of the present utility model.

[0017] Figure 3 This is a schematic diagram of the inner structure of the frame in an embodiment of this utility model.

[0018] Figure 4 This is a schematic diagram of the top frame structure of an embodiment of this utility model.

[0019] Figure 5 This is a schematic diagram of the inner structure of the frame in an embodiment of this utility model.

[0020] 1. Frame; 2. First fixed frame; 3. First winding rod; 4. Top frame; 5. Bearing plate; 6. Slider; 7. Slide groove; 8. Cylinder; 9. Telescopic rod; 10. Door; 11. Air pump; 12. Connecting pipe; 13. Pump body; 14. Ultrasonic generator; 15. Aeration pipe; 16. Second fixed frame; 17. Second winding rod; 18. Nozzle. Detailed Implementation

[0021] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0022] Please see Figures 1-5 A cleaning device for the production process of electrodeposited diamond wire includes a frame 1, and a first fixing frame 2 is fixedly connected to both sides of the top of the frame 1, and a second fixing frame 16 is fixedly connected to both sides of the inner side of the frame 1.

[0023] The inner sides of the two first fixed frames 2 are rotatably connected to the first winding rods 3, and the inner sides of the two second fixed frames 16 are rotatably connected to the second winding rods 17. The bottom inner side of the frame 1 is fixedly connected to the ultrasonic generator 14 by bolts. The top of the frame 1 is fixedly connected to the top frame 4, and the inner side of the top frame 4 is slidably connected to the bearing plate 5. The top side of the top frame 4 is fixedly connected to the cylinder 8 by bolts. The output shaft of the cylinder 8 passes through the top of the top frame 4. The extension end of the output shaft of the cylinder 8 is fixedly connected to the top of the bearing plate 5. The bottom of the bearing plate 5 is fixedly connected to the pump body 13 by bolts, and the outlet at the bottom of the pump body 13 is connected to several nozzles 18.

[0024] First, the electrodeposited diamond wire to be cleaned is wound once on one of the first winding rods 3, then passed sequentially through the second winding rods 17 inside the two second fixed frames 16, and wound in the same way. Finally, it is wound once on the other first winding rod 3 and then sent out for subsequent processing. During this process, an appropriate amount of cleaning fluid is pre-added inside the frame 1 for basic cleaning of the diamond wire. At the same time, the ultrasonic generator 14 fixedly connected to the bottom of the inner side of the frame 1 is activated. The ultrasonic waves generate a cavitation effect in the cleaning fluid to efficiently peel off and disperse the tiny impurities, electroplating solution residues, metal powder and other contaminants attached to the surface of the diamond wire. Meanwhile, the cylinder 8 fixed to the top of the top frame 4 is activated. Its output shaft passes through the top frame 4 and is connected to the support plate. The top is fixedly connected, which drives the support plate 5 to slide up and down along the inner side of the top frame 4, thereby realizing the up and down adjustment of the pump body 13 and its bottom nozzle 18 fixedly connected on the support plate 5; after the pump body 13 is started, the external cleaning water or cleaning liquid is evenly sprayed onto the surface of the diamond wire through multiple nozzles 18 to achieve dynamic spray cleaning and further remove residual impurities on the surface of the wire; the multi-point arrangement of the nozzles 18 combined with the up and down movement of the support plate 5 makes the spray cleaning coverage wider and the cleaning more thorough, especially effectively removing dead corner areas of the wire in the winding path; the entire cleaning process is completed by the synergistic effect of ultrasonic cleaning, mechanical winding path design and dynamic spraying, which not only improves the cleaning efficiency, but also significantly improves the cleanliness and surface quality of the diamond wire.

[0025] Furthermore, both ends of the two first winding rods 3 are rotatably connected to the inner walls of the two first fixed frames 2 in sequence through bearing sleeves, and both ends of the two second winding rods 17 are rotatably connected to the inner walls of the two second fixed frames 16 respectively through rotating shafts. During the process of diamond wire passing through and winding around the first winding rods 3 and the second winding rods 17, the winding rods can rotate synchronously with the wire, reducing frictional resistance and avoiding damage to the wire surface due to friction. This achieves the technical effect of improving the stability of the winding rod operation and the stability of the wire cleaning process, preventing wire damage, and enhancing the continuity and safety of the device operation.

[0026] Furthermore, sliders 6 are fixedly connected to both sides of the support plate 5, and both sliders 6 are slidably connected to the inner wall of the top frame 4 through the sliding groove 7. During the process of the cylinder 8 driving the support plate 5 to move up and down, the sliders 6 slide along the sliding groove 7, which plays a role in limiting and guiding the movement path of the support plate 5, preventing it from deviating or getting stuck during the movement. This achieves the technical effect of improving the movement accuracy and structural stability of the support plate 5, ensuring that the nozzle 18 can stably and evenly cover the surface of the diamond wire during the spray cleaning process, thereby improving the cleaning efficiency and cleanliness.

[0027] Furthermore, aeration pipes 15 are fixedly connected to both sides of the bottom inner side of the frame 1, and an air pump 11 is fixedly connected to one side of the outer wall of the frame 1 by bolts. The outlet of the air pump 11 is connected to a connecting pipe 12, and both ends of the connecting pipe 12 penetrate the side wall of the frame 1. One end of each connecting pipe 12 is connected to one side of the two aeration pipes 15. During the ultrasonic cleaning process, the air pump 11 sends air into the aeration pipe 15, releasing tiny bubbles from the micropores on its surface, forming a bubble disturbance effect. This enhances the fluidity of the cleaning fluid and the contact efficiency between the cleaning fluid and the wire surface, achieving the technical effect of improving the circulation efficiency and cleaning depth of the cleaning fluid. This effectively enhances the cleaning ability of the tiny areas on the wire surface and improves the overall cleaning quality.

[0028] Furthermore, a door 10 is rotatably connected to the outer side of the frame 1 via a hinge. The door 10 can be rotated open, which facilitates the operator to maintain the internal structure of the frame 1, replace the cleaning fluid, or perform diamond wire threading operations. This achieves the technical effect of improving the convenience of device maintenance and the visibility of operation, enhancing the flexibility of equipment use and maintenance efficiency, and facilitating daily management and troubleshooting.

[0029] Furthermore, several telescopic rods 9 are fixedly connected to the top of the support plate 5, and the top of all the telescopic rods 9 are fixedly connected to the inner top of the top frame 4. When the cylinder 8 drives the support plate 5 to move up and down, the telescopic rods 9 play an auxiliary guiding and buffering role, preventing the support plate 5 from shaking or becoming unstable during the movement, improving the stability and consistency of the spray from the nozzle 18, and achieving the technical effect of enhancing the smooth operation of the support plate 5 and the uniformity of spray cleaning, further improving the cleaning accuracy and operational reliability of the cleaning device.

[0030] In summary:

[0031] When using this cleaning device, firstly, open the door 10 via the hinge on the outer side of the frame 1. Wrap the electrodeposited diamond wire to be cleaned once around one of the first winding rods 3, then pass it sequentially through the second winding rods 17 inside the two second fixed frames 16, and repeat the winding process. Finally, wrap it once around the other first winding rod 3 and send it out for subsequent processing. During this process, a suitable amount of cleaning fluid is pre-added inside the frame 1 for basic cleaning of the diamond wire. The two ends of the two first winding rods 3 are rotatably connected to the inner wall of the first fixed frame 2 via bearing sleeves, and the two ends of the two second winding rods 17 are connected to the second fixed frame 16 via rotating shafts. The inner wall of the 6th section rotates to ensure that the winding rod rotates synchronously with the wire during operation, reducing frictional resistance and preventing damage to the wire surface. Then, the ultrasonic generator 14, fixedly connected to the bottom inner side of the frame 1, is activated. Utilizing the cavitation effect generated by ultrasound in the cleaning fluid, it efficiently peels and disperses tiny impurities, electroplating residue, metal powder, and other contaminants adhering to the diamond wire surface. Simultaneously, aeration pipes 15 are located on both sides of the bottom inner side of the frame 1. The air pump 11 sends air into the aeration pipes 15 through the connecting pipe 12, forming fine bubbles that agitate the cleaning fluid, enhancing its fluidity and contact efficiency with the wire surface, thus increasing the cleaning depth. Simultaneously, the cylinder 8 fixed to the top of the top frame 4 is activated. Its output shaft passes through the top frame 4 and is fixedly connected to the top of the support plate 5, driving the support plate 5 to slide up and down along the inner side of the top frame 4. Slider 6 is fixedly connected to both sides of the support plate 5. The slider 6 slides with the inner wall of the top frame 4 through the sliding groove 7 to ensure the stability and guidance of the support plate 5's running path. Several telescopic rods 9 are also fixedly connected to the top of the support plate 5. The top of the telescopic rods 9 is fixedly connected to the top of the inner side of the top frame 4, which plays an auxiliary guiding and buffering role to prevent the support plate 5 from shaking or becoming unstable during movement. The bottom of the support plate 5 is fixedly connected to the pump body 13 by bolts. The pump body 13 has an outlet at the bottom. Several nozzles 18 are connected at the opening. As the support plate 5 moves up and down, the nozzles 18 can be adjusted to spray external cleaning water or cleaning fluid evenly onto the surface of the diamond wire, achieving spray cleaning and further removing residual impurities from the wire surface. The multi-point arrangement of the nozzles 18, combined with the up and down movement of the support plate 5, makes the spray cleaning coverage wider and the cleaning more thorough, especially effectively removing dead corners in the winding path of the wire. The entire cleaning process is completed by the synergistic effect of ultrasonic cleaning, mechanical winding path design, dynamic spraying, and bubble disturbance, which not only improves the cleaning efficiency but also significantly improves the cleanliness and surface quality of the diamond wire.The frame 1 serves as the overall structural support platform, its interior containing cleaning fluid to provide a basic cleaning environment for the diamond wire. Two first fixed frames 2 are fixedly connected to the top two sides of the frame 1, and two second fixed frames 16 are fixed to the inner sides of the frame 1, respectively for installing the first winding rod 3 and the second winding rod 17. This allows the diamond wire to form a multi-segment winding path during cleaning, extending the wire's residence time in the cleaning area and improving the cleaning effect. The two ends of the first winding rod 3 and the second winding rod 17 are rotatably connected to the corresponding fixed frames via bearing sleeves and rotating shafts, ensuring that the winding rods move with the wire during operation. The synchronous rotation of the wire effectively reduces frictional resistance and prevents damage to the wire surface due to friction, improving the stability and safety of the wire cleaning process. An ultrasonic generator 14 is installed at the bottom inner side of the frame 1, utilizing the cavitation effect of ultrasound to efficiently remove tiny impurities from the wire surface, solving the problem of complex surface contaminants that are difficult to handle with traditional cleaning methods, and significantly improving the depth and uniformity of cleaning. The top frame 4 serves as a load-bearing structure, with a cylinder 8 fixedly connected to its top by bolts. The output shaft of the cylinder 8 drives the support plate 5 to slide along the top frame 4, causing the pump body 13 and its multiple nozzles 18 at the bottom to reciprocate up and down. The diamond wire is dynamically sprayed for cleaning. The multi-point arrangement of the nozzles 18, combined with their vertical movement, ensures that the cleaning fluid covers all surfaces of the wire, especially areas prone to blind spots during winding, effectively preventing incomplete cleaning and excessive impurity residue. Slider blocks 6 are located on both sides of the support plate 5, sliding against the inner wall of the top frame 4 via grooves 7, ensuring the stability and guidance of the support plate 5's movement path and improving the stability and consistency of the spray from the nozzles 18. Multiple telescopic rods 9 are also located on the top of the support plate 5, with their top ends fixedly connected to the top of the top frame 4, allowing the cleaning fluid to reach all surfaces of the wire during vertical movement of the support plate 5. During the process, it plays an auxiliary guiding and buffering role, preventing the bearing plate 5 from shaking, and enhancing the uniformity of spray cleaning and the reliability of the device operation; aeration pipes 15 are provided on both sides of the bottom inside the frame 1, and the air pump 11 sends air into the aeration pipes 15 through the connecting pipe 12 to form a bubble disturbance effect, which enhances the fluidity of the cleaning liquid and the contact efficiency between the cleaning liquid and the wire surface, further improving the cleaning depth and cleaning quality; a door 10 is provided on the outside of the frame 1, which can be rotated and opened by hinges, making it convenient for operators to perform operations such as threading, maintenance, and changing cleaning liquid, improving the maintainability and operational visibility of the device.

[0032] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A cleaning apparatus for the production process of electrodeposited diamond wire, comprising a frame, characterized in that, It also includes a first fixing frame fixedly connected to both sides of the top of the frame, and a second fixing frame fixedly connected to both sides of the inner side of the frame; The inner sides of the two first fixed frames are rotatably connected to a first winding rod, and the inner sides of the two second fixed frames are rotatably connected to a second winding rod. An ultrasonic generator is fixedly connected to the bottom inner side of the frame by bolts. A top frame is fixedly connected to the top of the frame, and a bearing plate is slidably connected to the inner side of the top frame. A cylinder is fixedly connected to one side of the top of the top frame by bolts. The output shaft of the cylinder passes through the top of the top frame. The extension end of the cylinder output shaft is fixedly connected to the top of the bearing plate. A pump body is fixedly connected to the bottom of the bearing plate by bolts, and several nozzles are connected to the outlet at the bottom of the pump body.

2. The cleaning device for the production process of electrodeposited diamond wire as described in claim 1, characterized in that, Both ends of the two first winding rods are rotatably connected to the inner walls of the two first fixed frames in sequence through bearing sleeves, and both ends of the two second winding rods are rotatably connected to the inner walls of the two second fixed frames respectively through rotating shafts.

3. The cleaning apparatus for the production process of electrodeposited diamond wire as described in claim 1, characterized in that, Both sides of the support plate are fixedly connected to sliders, and both sliders are slidably connected to the inner wall of the top frame through a sliding groove.

4. A cleaning device for the production process of electrodeposited diamond wire as described in claim 1, characterized in that, Both sides of the inner bottom of the frame are fixedly connected to aeration pipes, and an air pump is fixedly connected to one side of the outer wall of the frame by bolts. The outlet of the air pump is connected to a connecting pipe, and both ends of the connecting pipe penetrate the side wall of the frame. One end of each connecting pipe is connected to one side of the two aeration pipes.

5. A cleaning device for the production process of electrodeposited diamond wire as described in claim 1, characterized in that, The frame is connected to a door via a hinge on its outer side.

6. A cleaning apparatus for the production process of electrodeposited diamond wire as described in claim 1, characterized in that, The top of the support plate is fixedly connected to several telescopic rods, and the top of all the telescopic rods is fixedly connected to the top of the inner side of the top frame.

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