A surface cleaning device for pipe processing
Patent Information
- Application Number
- CN202521809613.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-25
AI Technical Summary
[0004]本实用新型的目的在于提供了一种管材加工用表面清洗装置,解决了管材固定与旋转不便和清洗部位适应性差的技术问题,达到提升清洗效率和增强装置的通用性的目的
(1)、本实用新型通过有固定环板顶部的导向环槽与转动导向圈环滑动,确保放管圆座在旋转时保持水平稳定,避免晃动影响清洗精度,配合小型气缸推动弧形夹持块,能根据管件直径自适应贴合,实现对不同规格管件的稳固夹持,防止清洗过程中管件位移,同时,防水罩内的电机一带动放管圆座匀速旋转,使管件表面各部位都能被均匀清洗,配合放管圆座内壁底部的漏水孔可快速排出清洗污水,避免污水在放管圆座内堆积污染管件,达到提升清洗效率的效果。
Smart Images

Figure CN224657585U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe processing technology, specifically to a surface cleaning device for pipe processing. Background Technology
[0002] Pipes are various materials used to manufacture piping systems. They are typically long and hollow, facilitating the transport of fluids or gases. In the pipe processing industry, surface cleaning is a crucial step in ensuring the quality of subsequent processing (such as welding, painting, and connection). Whether metal or plastic, pipes are prone to accumulating dust, scale, debris, and other impurities during production, transportation, and storage. If these are not thoroughly removed, they can affect the connection strength, coating adhesion, and overall appearance of the pipe.
[0003] Traditional pipe surface cleaning devices have several shortcomings. Regarding pipe fixing, most devices use fixed-size clamps, which can only accommodate pipes of specific specifications. For pipes of different diameters, frequent clamp changes are required, making operation cumbersome and inefficient. Some devices lack sufficient stability in their clamping structures, causing pipes to shake or shift during cleaning, resulting in uneven cleaning and localized missed areas. Furthermore, the fixed position of the cleaning mechanism in traditional devices makes it difficult to guarantee the optimal distance and coverage of the cleaning fluid spray, easily leading to cleaning dead zones. Additionally, the cleaning method is mostly unidirectional rinsing, lacking rotational coordination, resulting in uneven cleaning intensity across different parts of the pipe surface, making it difficult to thoroughly remove stubborn stains. Therefore, a new surface cleaning device for pipe processing needs to be designed. Utility Model Content
[0004] The purpose of this invention is to provide a surface cleaning device for pipe processing, which solves the technical problems of inconvenient pipe fixing and rotation and poor adaptability to cleaning parts, thereby improving cleaning efficiency and enhancing the versatility of the device.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a surface cleaning device for pipe processing, comprising a support base, an installation groove on the top of the support base, a holding platform fixedly installed inside the installation groove, a drainage collection groove inside the holding platform, filter holes evenly spaced on the top of the holding platform, a drain outlet on the rear side of the holding platform, a drain pipe connected inside the drain outlet and extending to the rear of the support base, a side frame fixedly installed on one outer wall of the support base, and a control box fixedly installed on the other outer wall of the support base; an adjustable cleaning component, the adjustable cleaning component being disposed above and outside the holding platform; the adjustable cleaning component comprising: a rotating fixing part disposed above the holding platform; and a cleaning part disposed above and outside the holding platform, and the cleaning part being disposed outside and above the rotating fixing part.
[0006] Preferably, the rotating fixing part includes: a fixing ring plate, which is fixedly installed on the top of the holding platform; a guide ring groove is provided on the top of the fixing ring plate, a rotating guide ring is slidably connected inside the guide ring groove, a pipe placement seat is fixedly installed on the inner wall of the rotating guide ring, and the pipe to be cleaned is placed inside the pipe placement seat.
[0007] Preferably, a waterproof cover is provided below the tube placement round seat, and the waterproof cover is fixedly installed inside the drainage collection tank. A motor is installed inside the waterproof cover, and the output end of the motor passes through the top of the holding platform and is fixedly connected to the bottom of the tube placement round seat via a rotating shaft.
[0008] Preferably, the inner wall of the tube-laying round seat is provided with a water leakage hole at the bottom, and the top of the rotating guide ring is fixedly installed with a side connecting plate, and there are two sets in total, arranged symmetrically. A small cylinder is fixedly installed on the outer wall of the side connecting plate, and the connecting end of the small cylinder is fixedly installed with an arc-shaped clamping block through a connecting rod.
[0009] Preferably, the cleaning part includes: an inverted U-shaped plate, which is fixedly installed on the top of the support base and extends above the holding platform; the inner side wall of the inverted U-shaped plate is provided with a lifting sliding hole; a second motor is fixedly installed on the top of the inverted U-shaped plate; the output end of the second motor is provided with an adjusting screw through a coupling; and the adjusting screw moves through the top of the inverted U-shaped plate and extends to the bottom of the inverted U-shaped plate.
[0010] Preferably, the outer wall of the adjusting screw is movably fitted with a mounting plate, and the mounting plate extends into the interior of the lifting slide hole for sliding connection. An annular water box is fixedly installed on the outer wall of the mounting plate, and the annular water box is positioned above the fixed ring plate.
[0011] Preferably, the bottom circumference of the annular water box is provided with high-pressure water nozzles at equal intervals, a cleaning water tank is provided on one side of the annular water box and the cleaning water tank is fixedly installed on the top of the side frame, a delivery pump is provided inside the cleaning water tank, and a delivery pipe is provided at the connection port of the delivery pump and the delivery pipe movably passes through the top of the cleaning water tank.
[0012] Preferably, the other end of the delivery pipe is connected to a connecting telescopic pipe, which extends into the interior of the annular water box. A control valve is fitted on the outer wall of the connecting telescopic pipe, and the control valve is located at the top of the annular water box.
[0013] This utility model provides a surface cleaning device for pipe processing. It has the following beneficial effects: (1) This utility model ensures that the pipe-laying round seat remains horizontal and stable during rotation by sliding the guide ring groove at the top of the fixed ring plate with the rotating guide ring, thus avoiding shaking and affecting the cleaning accuracy. With the help of a small cylinder to push the arc-shaped clamping block, it can adaptively fit according to the diameter of the pipe fitting, realize the stable clamping of pipe fittings of different specifications, and prevent the pipe fittings from shifting during the cleaning process. At the same time, the motor in the waterproof cover drives the pipe-laying round seat to rotate at a uniform speed, so that all parts of the pipe fitting surface can be cleaned evenly. With the help of the water leakage hole at the bottom of the inner wall of the pipe-laying round seat, the cleaning wastewater can be quickly discharged, avoiding the accumulation of wastewater in the pipe-laying round seat and contaminating the pipe fittings, thereby improving the cleaning efficiency.
[0014] (2) This utility model uses a motor-driven adjusting screw on an inverted U-shaped plate to make the installation moving plate move precisely along the lifting sliding hole, which drives the annular water box to flexibly adjust its height, ensuring that the high-pressure water nozzle and the surface of the pipe are kept at the optimal distance, adapting to the cleaning needs of pipes of different diameters. With the high-pressure water nozzles distributed around the bottom of the annular water box, an annular water curtain can be formed to clean the rotating pipes 360° without dead angles, effectively removing stains. At the same time, the conveying pump in the cleaning water tank stably conveys the cleaning liquid through the conveying pipe and the connecting telescopic pipe. The connecting telescopic pipe can flexibly extend and retract with the lifting of the annular water box, ensuring the continuity of the conveying channel and achieving the effect of improving the cleaning quality. Attached Figure Description
[0015] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model; Figure 2 This is a view of a surface cleaning device for pipe processing according to the present invention; Figure 3 This is a view of a surface cleaning device for pipe processing according to the present invention; Figure 4 This is a view of a surface cleaning device for pipe processing according to the present invention.
[0016] In the diagram: 1 Support base, 11 Mounting groove, 12 Container platform, 13 Filter hole, 14 Drain pipe, 15 Side frame, 2 Control box, 3 Adjustable cleaning components, 31 Rotating fixed part, 311 Fixed ring plate, 312 Guide ring groove, 313 Rotating guide ring, 314 Pipe placement round seat, 315 Waterproof cover, 316 Motor 1, 317 Leakage hole, 318 Side connecting plate, 319 Small cylinder, 3110 Arc-shaped clamping block, 32 Cleaning part, 321 Inverted U-shaped plate, 322 Lifting sliding hole, 323 Motor 2, 324 Adjusting screw, 325 Mounting moving plate, 326 Annular water box, 327 High-pressure water nozzle, 328 Cleaning water tank, 329 Conveying pump, 3210 Conveying pipe, 3211 Connecting telescopic pipe, 3212 Control valve. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Example
[0019] Based on the existing problems of inconvenient pipe fixing and rotation and poor adaptability to cleaning locations, the preferred embodiment of the surface cleaning device for pipe processing provided by this utility model is as follows: Figure 1-4 The device described is a surface cleaning apparatus for pipe processing, comprising a support base 1, an installation groove 11 on the top of the support base 1, a holding platform 12 fixedly installed inside the installation groove 11, a drainage collection groove inside the holding platform 12, filter holes 13 evenly spaced on the top of the holding platform 12, a drain outlet on the rear side of the holding platform 12, a drain pipe 14 connected to the drain outlet and extending to the rear of the support base 1, a side frame 15 fixedly installed on one outer wall of the support base 1, and a control box 2 fixedly installed on the other outer wall of the support base 1; and an adjusting cleaning assembly 3, which is positioned above and outside the holding platform 12. The adjusting cleaning assembly 3 includes: a rotating fixing part 31 positioned above the holding platform 12; and a cleaning part 32 positioned above and outside the holding platform 12, and positioned outside and above the rotating fixing part 31.
[0020] The rotating fixing part 31 includes: a fixing ring plate 311, which is fixedly installed on the top of the holding platform 12; a guide ring groove 312 is provided on the top of the fixing ring plate 311, and a rotating guide ring 313 is slidably connected inside the guide ring groove 312. A pipe placement seat 314 is fixedly installed on the inner wall of the rotating guide ring 313, and the pipe to be cleaned is placed inside the pipe placement seat 314.
[0021] A waterproof cover 315 is provided below the tube placement round seat 314, and the waterproof cover 315 is fixedly installed inside the drainage collection tank. A motor 316 is installed inside the waterproof cover 315. The output end of the motor 316 passes through the top of the holding platform 12 and is fixedly connected to the bottom of the tube placement round seat 314 via a rotating shaft.
[0022] A water leakage hole 317 is provided at the bottom of the inner wall of the pipe-laying round seat 314. A side connecting plate 318 is fixedly installed on the top of the rotating guide ring 313. There are two sets of side connecting plates 318 arranged symmetrically. A small cylinder 319 is fixedly installed on the outer wall of the side connecting plate 318. An arc-shaped clamping block 3110 is fixedly installed on the connecting end of the small cylinder 319 through a connecting rod.
[0023] Furthermore, in this embodiment, the guide ring groove 312 on the top of the fixed ring plate 311 slides with the rotating guide ring 313, ensuring that the pipe-laying round seat 314 remains horizontal and stable during rotation, avoiding shaking that could affect the cleaning accuracy. In conjunction with the small cylinder 319 pushing the arc-shaped clamping block 3110, it can adaptively fit according to the pipe diameter, achieving stable clamping of pipes of different specifications and preventing pipe displacement during cleaning. At the same time, the motor 316 inside the waterproof cover 315 drives the pipe-laying round seat 314 to rotate at a uniform speed, so that all parts of the pipe surface can be cleaned evenly. In conjunction with the drainage hole 317 at the bottom of the inner wall of the pipe-laying round seat 314, the cleaning wastewater can be quickly discharged, preventing wastewater from accumulating inside the pipe-laying round seat 314 and contaminating the pipe. Example
[0024] Based on Embodiment 1, a preferred embodiment of the surface cleaning device for pipe processing provided by this utility model is as follows: Figure 1-4 As shown: The cleaning part 32 includes: an inverted U-shaped plate 321, which is fixedly installed on the top of the support base 1 and extends above the holding platform 12; the inner side wall of the inverted U-shaped plate 321 is provided with a lifting sliding hole 322, and a motor 323 is fixedly installed on the top of the inverted U-shaped plate 321. The output end of the motor 323 is provided with an adjusting screw 324 through a coupling, and the adjusting screw 324 moves through the top of the inverted U-shaped plate 321 and extends to the bottom of the inverted U-shaped plate 321.
[0025] The outer wall of the adjusting screw 324 is movably fitted with a mounting plate 325, and the mounting plate 325 extends into the interior of the lifting slide hole 322 for sliding connection. The outer wall of the mounting plate 325 is fixedly fitted with an annular water box 326, and the annular water box 326 is located above the fixed ring plate 311.
[0026] High-pressure water nozzles 327 are equidistantly connected around the bottom circumference of the annular water box 326. A cleaning water tank 328 is provided on one side of the annular water box 326, and the cleaning water tank 328 is fixedly installed on the top of the side frame 15. A delivery pump 329 is provided inside the cleaning water tank 328. A delivery pipe 3210 is connected to the connection port of the delivery pump 329, and the delivery pipe 3210 movably passes through the top of the cleaning water tank 328.
[0027] The other end of the delivery pipe 3210 is connected to a connecting telescopic pipe 3211, and the connecting telescopic pipe 3211 extends into the interior of the annular water box 326. A control valve 3212 is sleeved on the outer wall of the connecting telescopic pipe 3211, and the control valve 3212 is located at the top of the annular water box 326.
[0028] Furthermore, in this embodiment, by setting a motor 323 on the inverted U-shaped plate 321 to drive the adjusting screw 324, the mounting moving plate 325 is precisely moved along the lifting sliding hole 322, which drives the annular water box 326 to flexibly adjust its height, ensuring that the high-pressure water nozzle 327 maintains the optimal distance from the pipe surface, adapting to the cleaning needs of pipes of different diameters. In conjunction with the high-pressure water nozzles 327 distributed around the bottom of the annular water box 326, an annular water curtain can be formed to clean the rotating pipes 360° without dead angles, effectively removing stains. At the same time, the delivery pump 329 in the cleaning water tank 328 stably delivers cleaning fluid through the delivery pipe 3210 and the connecting telescopic pipe 3211. The connecting telescopic pipe 3211 can flexibly extend and retract with the annular water box 326, ensuring the continuity of the delivery channel.
[0029] In operation, the operator first places the pipe to be cleaned into the pipe-laying seat 314. The control box 2 then automatically triggers the fixing program: two sets of symmetrical small cylinders 319 at the top of the rotating guide ring 313 start synchronously, pushing the arc-shaped clamping block 3110 along the curvature of the pipe's outer wall via the connecting rod, thus achieving stable clamping of pipes of different diameters. At this time, the pipe-laying seat 314 maintains horizontal stability through the sliding engagement between the rotating guide ring 313 and the guide ring groove 312 at the top of the fixed ring plate 311, laying the foundation for subsequent rotational cleaning. Furthermore, the cleaning parameters are intelligently adjusted. The control box 2 presets the cleaning height according to the pipe specifications. The motor 2 323 at the top of the inverted U-shaped plate 321 drives the adjusting screw 324 to rotate, causing the installation moving plate 325 to move precisely along the lifting sliding hole 322, which in turn lowers the annular water box 326 to the optimal cleaning position. The high-pressure water nozzle 327 maintains a preset distance from the pipe surface, ensuring that the spray pressure evenly covers the entire circumference of the pipe. At the same time, the connecting telescopic pipe 3211 extends and retracts synchronously with the annular water box 326, ensuring the continuity of the cleaning fluid delivery channel. Furthermore, the cleaning operation stage achieves coordinated operation of rotation and spraying. The motor 316 inside the waterproof cover 315 starts, driving the pipe-laying seat 314 to rotate at a constant speed via the rotating shaft. The pipes rotate synchronously with the pipe-laying seat 314, and the rotating guide ring 313 slides smoothly along the guide ring groove 312, avoiding shaking that could affect the cleaning accuracy. At the same time, the delivery pump 329 in the cleaning water tank 328 on the side frame 15 starts, and the cleaning fluid enters the annular water box 326 through the delivery pipe 3210 and the connecting telescopic pipe 3211. The control valve 3212 adjusts the flow rate according to preset parameters, and finally, the high-pressure water nozzles 327 distributed around the bottom of the annular water box 326 form an annular water curtain, which washes the surface of the rotating pipes 360° without dead angles, effectively removing stains.
[0030] Wastewater generated during cleaning flows quickly into the drainage collection tank of the holding platform 12 through the drainage hole 317 at the bottom of the inner wall of the pipe-holding round seat 314. After impurities are filtered out by the filter hole 13 at the top of the holding platform 12, it is discharged in a directional manner through the drain pipe 14 from the drain outlet, so as to avoid wastewater residue from contaminating the equipment or pipes. After cleaning, the device automatically enters the reset process: Motor 1 316 and the delivery pump 329 shut down synchronously, the pipe stops rotating and the water spraying stops; the small cylinder 319 drives the arc-shaped clamping block 3110 to reset and release the pipe; Motor 2 323 drives the annular water box 326 to rise to the initial position, and the operator can directly remove the cleaned pipe. The entire process is fully automated through the control box 2, which not only improves cleaning efficiency but also ensures the consistency of cleaning different specifications of pipes.
[0031] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A surface cleaning device for pipe processing, comprising a support base (1), characterized in that: The top of the support base (1) is provided with an installation groove (11), and a holding platform (12) is fixedly installed inside the installation groove (11). A drainage collection groove is provided inside the holding platform (12). Filter holes (13) are evenly and equidistantly provided on the top of the holding platform (12). A drain outlet is provided on the rear side of the holding platform (12), and a drain pipe (14) is connected inside the drain outlet and extends to the rear of the support base (1). A side frame (15) is fixedly installed on one side of the outer wall of the support base (1), and a control box (2) is fixedly installed on the other side of the support base (1). Adjust the cleaning assembly (3), which is located above and outside the serving platform (12); The regulating cleaning component (3) includes: A rotating fixing part (31) is provided above the holding platform (12); The cleaning part (32) is located above and outside the serving platform (12), and the cleaning part (32) is located outside and above the rotating fixing part (31).
2. The surface cleaning device for pipe processing according to claim 1, characterized in that: The rotating fixing part (31) includes: A fixed ring plate (311) is fixedly installed on the top of the serving platform (12); The top of the fixed ring plate (311) is provided with a guide ring groove (312), and a rotating guide ring (313) is slidably connected inside the guide ring groove (312). A pipe placement seat (314) is fixedly installed on the inner wall of the rotating guide ring (313), and the pipe fitting to be cleaned is placed inside the pipe placement seat (314).
3. The surface cleaning device for pipe processing according to claim 2, characterized in that: A waterproof cover (315) is provided below the tube placement round seat (314), and the waterproof cover (315) is fixedly installed inside the drainage collection tank. A motor (316) is provided inside the waterproof cover (315). The output end of the motor (316) is fixedly connected to the bottom of the tube placement round seat (314) through the top of the holding platform (12) via a rotating shaft.
4. The surface cleaning device for pipe processing according to claim 3, characterized in that: The inner wall of the tube-laying round seat (314) is provided with a water leakage hole (317). The top of the rotating guide ring (313) is fixedly installed with a side connecting plate (318), and there are two sets in total, arranged symmetrically. The outer wall of the side connecting plate (318) is fixedly installed with a small cylinder (319). The connecting end of the small cylinder (319) is fixedly installed with an arc-shaped clamping block (3110) through a connecting rod.
5. The surface cleaning device for pipe processing according to claim 1, characterized in that: The cleaning area (32) includes: An inverted U-shaped plate (321) is fixedly installed on the top of the support base (1) and extends above the serving platform (12); The inner wall of the inverted U-shaped plate (321) is provided with a lifting sliding hole (322). A motor (323) is fixedly installed on the top of the inverted U-shaped plate (321). The output end of the motor (323) is provided with an adjusting screw (324) through a coupling. The adjusting screw (324) moves through the top of the inverted U-shaped plate (321) and extends to the bottom of the inverted U-shaped plate (321).
6. The surface cleaning device for pipe processing according to claim 5, characterized in that: The outer wall of the adjusting screw (324) is movably fitted with a mounting plate (325), and the mounting plate (325) extends to the inside of the lifting slide hole (322) for sliding connection. The outer wall of the mounting plate (325) is fixedly fitted with an annular water box (326), and the annular water box (326) is located above the fixed ring plate (311).
7. The surface cleaning device for pipe processing according to claim 6, characterized in that: The bottom circumference of the annular water box (326) is equidistantly connected with high-pressure water nozzles (327). A cleaning water tank (328) is provided on one side of the annular water box (326), and the cleaning water tank (328) is fixedly installed on the top of the side frame (15). A delivery pump (329) is provided inside the cleaning water tank (328), and a delivery pipe (3210) is provided at the connection port of the delivery pump (329), and the delivery pipe (3210) movably passes through the top of the cleaning water tank (328).
8. The surface cleaning device for pipe processing according to claim 7, characterized in that: The other end of the delivery pipe (3210) is connected to a connecting telescopic pipe (3211), and the connecting telescopic pipe (3211) extends into the interior of the annular water box (326). The outer wall of the connecting telescopic pipe (3211) is fitted with a control valve (3212), and the control valve (3212) is located at the top of the annular water box (326).