Horizontal tube cleaning robot
Patent Information
- Application Number
- CN202522005846.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-18
AI Technical Summary
[0004]本实用新型的目的在于提供一种水平管清洗机器人,以解决上述背景技术中提出的,钢缆在固定喷水管的长度一般固定,不能根据喷水管长度灵活调节,实用性较低的问题
本实用新型,通过限位组件解除转盘转动限制后,握住握把转动转盘,转盘带动转杆转动,转杆带动收卷辊转动,将缠绕在收卷辊上的钢缆放出一定长度后,将钢缆端部与横向喷水管端部固定后,反转转盘使转杆带动收卷辊将钢缆反转收紧,并通过限位组件再次将转盘限制转动,使转盘不能转动将钢缆放出,使横向喷水管保持拉紧状态避免弯折,从而能根据横向喷水管的不同长度,拉出对应长度的钢缆使横向喷水管端部拉紧固定,提高实用性。
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Figure CN224657586U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline cleaning equipment technology, and in particular to a horizontal pipe cleaning robot. Background Technology
[0002] In the water treatment process, horizontal pipes are commonly used pipelines that run through multiple core links such as raw water pretreatment, coagulation and sedimentation, filtration and disinfection, and reclaimed water reuse. They are widely used in various water treatment scenarios such as waterworks, sewage treatment plants, and industrial circulating water systems, and undertake key tasks such as raw water transportation, chemical dosing, clean water transfer, and sludge discharge.
[0003] When using robots, water spray pipes of the same length as the width of the horizontal pipe are usually set, and then the ends of the water spray pipes are tightened and fixed with steel cables to prevent bending. However, the steel cables are usually cut to a suitable length according to the length of the water spray pipe when fixing them, and their length is generally fixed and cannot be flexibly adjusted according to the length of the water spray pipe, which reduces their practicality. Utility Model Content
[0004] The purpose of this invention is to provide a horizontal pipe cleaning robot to solve the problem mentioned in the background art, where the length of the steel cable in the fixed water spray pipe is generally fixed and cannot be flexibly adjusted according to the length of the water spray pipe, resulting in low practicality.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a horizontal pipe cleaning robot, comprising: The robot itself; The adjustment mechanism includes a side plate, a rotating rod, a take-up roller, a steel cable, a turntable, and a handle. The side plate is fixedly connected to both sides of the side wall of the robot body. The rotating rod is rotatably connected between the side plates. The take-up roller is fixedly connected to both ends of the rotating rod. The steel cable is wound around the take-up roller. The turntable is fixedly connected to one end of the rotating rod.
[0006] Furthermore, the adjustment mechanism also includes a limiting component, which includes a toothed disc, a square groove, an inclined column, a pull column, and a spring. The toothed disc is fixedly mounted on the surface of the side plate, the square groove is opened inside the turntable, the inclined column is slidably connected in the square groove, the pull column is fixedly connected to the top of the inclined column, and the two ends of the spring are respectively fixedly connected to the top of the inclined column and the top of the square groove.
[0007] Furthermore, a water suction pipe is fixedly installed on one side of the robot body, and a water outlet pipe is fixedly installed on the other side of the robot body. A T-joint is fixedly connected to the end of the water outlet pipe, and a vertical water spray pipe and a horizontal water spray pipe are fixedly connected to the T-joint.
[0008] Furthermore, an electric pulley is fixedly connected to the bottom of the robot body, and the electric pulley is slidably connected to a slide rail, which is fixed to both sides of the treatment pool.
[0009] Furthermore, it also includes a fixing mechanism, which includes a fixing box, a threaded column, a pressure plate, a threaded ring, and a fixing ring. The threaded column is fixedly connected to the bottom surface of the fixing box, the pressure plate is sleeved on the threaded column, the threaded ring is threadedly connected to the threaded column, and the fixing ring is fixedly connected to the side wall of the end of the transverse water spray pipe.
[0010] Furthermore, a rotating ring is fixedly connected to the bottom of the threaded ring, and a circular groove is formed on the surface of the clamping plate, in which the rotating ring rotates.
[0011] Furthermore, the bottom of the clamping plate is fixedly connected with a conical spike, and there are multiple conical spikes.
[0012] Compared with existing technologies, the advantages of this utility model are: This invention, by releasing the rotation restriction of the turntable through the limiting component, allows the user to grip the handle and rotate the turntable. The turntable drives the rotating rod to rotate, which in turn drives the take-up roller to rotate. After releasing a certain length of the steel cable wound on the take-up roller, the end of the steel cable is fixed to the end of the transverse water spray pipe. The turntable is then reversed, causing the rotating rod to drive the take-up roller to reverse and tighten the steel cable. The limiting component then restricts the rotation of the turntable again, preventing the turntable from rotating and releasing the steel cable. This keeps the transverse water spray pipe taut and prevents bending. Thus, it can pull out the corresponding length of steel cable according to the different lengths of the transverse water spray pipe to tighten and fix the end of the transverse water spray pipe, improving practicality.
[0013] Based on the aforementioned beneficial effects, one end of the steel cable is fed into the fixed box through the inlet, passes around the threaded column on one side, is pulled out from the fixed box outlet, and passes through the fixed ring. Then, the end of the clamping plate is fed into the fixed box through the outlet, passes around the threaded column on the other side, and is fed out from the fixed box inlet. The clamping plate is then placed on the threaded column, and the threaded ring is rotated and screwed into the threaded column, causing the rotating ring to rotate in the circular groove. The threaded ring pushes the clamping plate down, causing the bottom surface of the clamping plate to press and fix the steel cable. The clamping plate presses the steel cable so that the conical piercing is inserted into the steel cable, thereby fixing the end of the steel cable to the end of the horizontal water spray pipe and allowing for quick removal. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a front view of the fan base of this utility model; Figure 2 This utility model Figure 1 A schematic diagram of the structure of part A in the diagram; Figure 3 This is a schematic diagram of the fixing mechanism of this utility model; Figure 4 This is a second-view schematic diagram of the fixing mechanism of this utility model.
[0016] The attached diagram lists the components represented by each number as follows: 100. Robot body; 110. Suction pipe; 120. Discharge pipe; 130. T-joint; 140. Vertical spray pipe; 150. Horizontal spray pipe; 210. Slide rail; 220. Electric pulley; 310. Side plate; 320. Rotating rod; 330. Take-up roller; 340. Steel cable; 350. Turntable; 360. Handle; 370. Limiting component; 371. Gear plate; 372. Square groove; 373. Inclined column; 374. Pull column; 375. Spring; 410. Fixed box; 420. Threaded post; 430. Pressure plate; 431. Circular groove; 432. Tapered spike; 440. Threaded ring; 441. Rotating ring; 450. Fixed ring. Detailed Implementation
[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0020] Please see Figure 1-4 As shown, this embodiment is a horizontal pipe cleaning robot, comprising: Robot body 100; The adjustment mechanism includes a side plate 310, a rotating rod 320, a take-up roller 330, a steel cable 340, a turntable 350, and a handle 360. The side plate 310 is fixedly connected to both sides of the side wall of the robot body 100. The rotating rod 320 is rotatably connected between the side plates 310. The take-up roller 330 is fixedly connected to both ends of the rotating rod 320. The steel cable 340 is wound around the take-up roller 330. The turntable 350 is fixedly connected to one end of the rotating rod 320. By holding the handle 360 and rotating the turntable 350, the turntable 350 drives the rotating rod 320 to rotate. The rotating rod 320 drives the take-up roller 330 to rotate, releasing a certain length of the steel cable 340 wound around the take-up roller 330. The length of the steel cable 340 can be flexibly adjusted. The adjustment mechanism also includes a limiting component 370, which includes a gear plate 371, a square groove 372, an inclined column 373, a pull column 374, and a spring 375. The gear plate 371 is fixedly mounted on the surface of the side plate 310. The square groove 372 is formed inside the turntable 350. The inclined column 373 is slidably connected to the square groove 372. The pull column 374 is fixedly connected to the top of the inclined column 373. The two ends of the spring 375 are respectively fixedly connected to the top of the inclined column 373 and the square groove 372. 2. At the top, before rotating the turntable 350 to release the steel cable 340, pull the pull column 374 to drive the inclined column 373 into the square groove 372, compressing the spring 375. This causes the inclined column 373 to be pulled out of the tooth groove of the toothed disc 371. Then rotate the turntable 350. After the steel cable 340 has been released to a certain length, release the pull column 374 to allow the spring 375 to rebound, causing the inclined column 373 to slide out of the toothed disc 371 and lock into the tooth groove of the toothed disc 371. This prevents the turntable 350 from rotating and allows the steel cable 340 to be released. A suction pipe 110 is fixedly installed on one side of the robot body 100, and a water outlet pipe 120 is fixedly installed on the other side of the robot body 100. A three-way connector 130 is fixedly connected to the end of the water outlet pipe 120. A vertical spray pipe 140 and a horizontal spray pipe 150 are fixedly connected to the three-way connector 130. The end of the steel cable 340 is fixed to the end of the horizontal spray pipe 150 to tighten the turntable 350 and prevent the turntable 350 from bending. A water pump is installed inside the robot body 100. The water pump inside the robot body 100 draws water from the treatment tank through the suction pipe 110 and then through the water outlet pipe 120. The water is then transmitted through the three-way connector 130 to the vertical spray pipe 140 and the horizontal spray pipe 150 and sprayed out to clean the surface of the horizontal pipe. The bottom of the robot body 100 is fixedly connected to an electric pulley 220, and the electric pulley 220 is slidably connected to a slide rail 210. The slide rail 210 is fixed on both sides of the treatment pool. The electric pulley 220 slides on the slide rail 210 to drive the robot body 100 to slide and clean the horizontal pipe. Working principle: Pulling the pull column 374 causes the inclined column 373 to slide into the square groove 372, compressing the spring 375. This pulls the inclined column 373 out of the toothed groove of the toothed disc 371. Holding the handle 360, rotate the turntable 350. The turntable 350 rotates the rotating rod 320, which in turn rotates the take-up roller 330. After releasing a certain length of the steel cable 340 wound on the take-up roller 330, releasing the pull column 374 causes the spring 375 to rebound, causing the inclined column 373 to slide out of the toothed disc 371 and engage with the toothed groove. This secures the end of the steel cable 340 to the end of the transverse water spray pipe 150. The reverse turntable 350 causes the inclined column 373 to slide up and down along the inclined surface of the toothed disc 371, and the spring 375 is compressed back and forth, causing the rotating rod 320 to drive the take-up roller 330 to reverse and tighten the steel cable 340. When the steel cable 340 is tightened to the end, the rotation stops. At this time, 343 is stuck on the straight surface of the tooth groove of the toothed disc 371, preventing the turntable 350 from rotating and releasing the steel cable 340. This keeps the transverse water spray pipe 150 taut and prevents it from bending. Thus, according to the different lengths of the transverse water spray pipe 150, the corresponding length of steel cable 340 can be pulled out to tighten and fix the end of the transverse water spray pipe 150, improving practicality.
[0021] Please see Figure 1-4 As shown, this embodiment, based on Embodiment 1 above, further includes a fixing mechanism. The fixing mechanism includes a fixing box 410, a threaded post 420, a clamping plate 430, a threaded ring 440, and a fixing ring 450. The threaded post 420 is fixedly connected to the bottom inner surface of the fixing box 410. The clamping plate 430 is sleeved on the threaded post 420. The threaded ring 440 is threadedly connected to the threaded post 420. The fixing ring 450 is fixedly connected to the side wall at the end of the transverse spray pipe 150. One end of the steel cable 340 is inserted through the inlet of the fixing box 410 and then passes around the threaded post 450. After pulling out from the outlet of the fixing box 410 and passing through the fixing ring 450 on one side, the end of the clamping plate 430 is passed through the outlet of the fixing box 410 and then passes around the threaded post 420 on the other side and comes out from the inlet of the fixing box 410. The clamping plate 430 is put on the threaded post 420, and the threaded ring 440 is rotated and screwed into the threaded post 420. The threaded ring 440 pushes the clamping plate 430 down, so that the bottom surface of the clamping plate 430 clamps and fixes the steel cable 340, thereby fixing the end of the steel cable 340 to the end of the horizontal water spray pipe 150 and allowing it to be quickly removed. A rotating ring 441 is fixedly connected to the bottom of the threaded ring 440. A circular groove 431 is opened on the surface of the clamping plate 430. The rotating ring 441 rotates in the circular groove 431. The rotating threaded ring 440 is screwed into the threaded post 420 to make the rotating ring 441 rotate in the circular groove 431, so that the threaded ring 440 pushes the clamping plate 430 down to clamp the steel cable 340.
[0022] The bottom of the clamping plate 430 is fixedly connected with a cone 432. There are multiple cones 432. The clamping plate 430 clamps the steel cable 340 so that the cones 432 are inserted into the steel cable 340 to prevent the steel cable 340 from slipping. The working principle is as follows: one end of the steel cable 340 is fed into the fixed box 410 through the inlet, passes around the threaded post 420 on one side, is pulled out from the fixed box 410 through the outlet, and passes through the fixed ring 450. Then, the end of the clamping plate 430 is fed into the fixed box 410 through the outlet, passes around the threaded post 420 on the other side, and is fed out from the fixed box 410 through the inlet. The clamping plate 430 is fitted onto the threaded post 420. The threaded ring 440 is rotated and screwed into the threaded post 420, causing the rotating ring 441 to rotate in the circular groove 431. The threaded ring 440 pushes the clamping plate 430 down, so that the bottom surface of the clamping plate 430 clamps and fixes the steel cable 340. The clamping plate 430 clamps the steel cable 340 so that the conical piercing 432 is inserted into the steel cable 340, thereby fixing the end of the steel cable 340 to the end of the horizontal water spray pipe 150 and allowing it to be quickly removed.
[0023] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0024] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A horizontal pipe cleaning robot, characterized in that, include: Robot body (100); The adjustment mechanism includes a side plate (310), a rotating rod (320), a take-up roller (330), a steel cable (340), a turntable (350), and a handle (360). The side plate (310) is fixedly connected to both sides of the side wall of the robot body (100). The rotating rod (320) is rotatably connected between the side plates (310). The take-up roller (330) is fixedly connected to both ends of the rotating rod (320). The steel cable (340) is wound around the take-up roller (330). The turntable (350) is fixedly connected to one end of the rotating rod (320).
2. The horizontal pipe cleaning robot according to claim 1, characterized in that, The adjustment mechanism further includes a limiting component (370), which includes a gear plate (371), a square groove (372), an inclined column (373), a pull column (374), and a spring (375). The gear plate (371) is fixedly mounted on the surface of the side plate (310). The square groove (372) is opened inside the turntable (350). The inclined column (373) is slidably connected inside the square groove (372). The pull column (374) is fixedly connected to the top of the inclined column (373). The two ends of the spring (375) are fixedly connected to the top of the inclined column (373) and the top of the square groove (372), respectively.
3. The horizontal pipe cleaning robot according to claim 1, characterized in that, A water suction pipe (110) is fixedly installed on one side of the robot body (100), and a water outlet pipe (120) is fixedly installed on the other side of the robot body (100). A three-way connector (130) is fixedly connected to the end of the water outlet pipe (120), and a vertical water spray pipe (140) and a horizontal water spray pipe (150) are fixedly connected to the three-way connector (130).
4. A horizontal pipe cleaning robot according to claim 1, characterized in that, The robot body (100) is fixedly connected to an electric pulley (220) at its bottom. The electric pulley (220) is slidably connected to a slide rail (210), which is fixed to both sides of the treatment pool.
5. A horizontal pipe cleaning robot according to claim 1, characterized in that, It also includes a fixing mechanism, which includes a fixing box (410), a threaded post (420), a clamping plate (430), a threaded ring (440), and a fixing ring (450). The threaded post (420) is fixedly connected to the bottom surface of the fixing box (410). The clamping plate (430) is sleeved on the threaded post (420). The threaded ring (440) is threadedly connected to the threaded post (420). The fixing ring (450) is fixedly connected to the end side wall of the transverse water spray pipe (150).
6. A horizontal pipe cleaning robot according to claim 5, characterized in that, The bottom of the threaded ring (440) is fixedly connected to a rotating ring (441), and a circular groove (431) is opened on the surface of the clamping plate (430), and the rotating ring (441) rotates in the circular groove (431).
7. A horizontal pipe cleaning robot according to claim 5, characterized in that, The bottom of the clamping plate (430) is fixedly connected with a cone (432), and there are multiple cones (432).