Multi-station metal part cleaning apparatus
Patent Information
- Application Number
- CN202522050431.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-24
AI Technical Summary
针对现有技术的不足，本实用新型提供了一种多工位金属零件清洗设备，解决了在对进入到收集槽内部的杂质进行清理时，通常是先将槽内剩余液体与杂质一同排出，之后需要工作人员针对槽体底部的附着碎屑，可用钢丝刷或尼龙刷反复刷洗，来对其内部的杂质进行深度清理，增加了工作人员的工作量，并且清理效率较低，影响该清洗设备的使用效率的问题
该多工位金属零件清洗设备，通过辅助清理机构中的安装板与吸板的设置，工作人员只需对螺杆进行转动，之后吸板可以对收集槽底部残留碎屑进行自动吸污清理，无需工作人员手动刷洗，减少了工作人员的工作量，提高了对收集槽的清理效率，进而提升了整个清洗设备的使用效率。
Smart Images
Figure CN224657608U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of parts cleaning technology, specifically a multi-station metal parts cleaning device. Background Technology
[0002] Metal parts are components made from metallic materials (such as steel, iron, aluminum, and copper) through processes such as casting, forging, cutting, and stamping. They are widely used in machinery manufacturing, automotive, aerospace, and electronics industries. They come in various forms, including bolts, gears, bearings, and housings, and serve functions such as support, transmission, connection, and sealing. Their surfaces often contain contaminants such as oil, rust, and debris, requiring cleaning to maintain performance. The precision, strength, and corrosion resistance of metal parts directly affect the operating efficiency and lifespan of equipment; therefore, processing and treatment techniques must be selected based on the material properties during production.
[0003] Currently, when cleaning metal parts, it is necessary to collect the impurities removed during cleaning and discharge them from the cleaning equipment for further processing. However, when cleaning the impurities that have entered the collection tank, the remaining liquid in the tank is usually discharged along with the impurities. Afterward, workers need to repeatedly scrub the attached debris at the bottom of the tank with wire brushes or nylon brushes to deeply clean the impurities inside. This increases the workload of the workers and has low cleaning efficiency, affecting the efficiency of the cleaning equipment. Utility Model Content
[0004] Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a multi-station metal parts cleaning device. It solves the problem that when cleaning impurities that have entered the collection tank, the remaining liquid in the tank is usually discharged along with the impurities. Afterwards, workers need to repeatedly scrub the attached debris at the bottom of the tank with wire brushes or nylon brushes to deeply clean the impurities inside. This increases the workload of workers and has low cleaning efficiency, thus affecting the efficiency of the cleaning equipment.
[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a multi-station metal parts cleaning device, including a workbench, a protective box fixedly installed on the upper surface of the workbench, a turntable rotatably installed on the upper surface of the workbench, and a collection trough opened on the upper surface of the workbench. An auxiliary cleaning mechanism is installed inside the collection tank. The auxiliary cleaning mechanism includes a mounting plate and a suction plate. The mounting plate is slidably installed on the left inner wall of the collection tank. A screw is installed on the internal thread of the mounting plate, and the upper and lower ends of the screw are threaded through to the upper and lower ends of the mounting plate, respectively. The suction plate is installed at the lower end of the mounting plate and is rotatably connected to the screw. The lower end of the suction plate is open. A connecting pipe is fixedly installed at the upper end of the suction plate and slides through to the upper surface of the mounting plate. An electric push rod is fixedly installed on the left surface of the worktable. The right end of the electric push rod penetrates into the interior of the collection tank and is fixedly connected to the mounting plate.
[0006] Preferably, the auxiliary cleaning mechanism further includes a baffle, and a rectangular groove is provided at the lower end of the right surface of the mounting plate. The baffle is fixedly connected to the right end of the upper surface of the suction plate, and the baffle is slidably inserted into the interior of the rectangular groove.
[0007] Preferably, the lower surface of the screw is provided with a convex circular groove, and a convex circular rod is rotatably installed inside the convex circular groove, and the convex circular rod is fixedly connected to the suction plate.
[0008] Preferably, a cleaning component is fixedly installed on the left end of the upper surface of the workbench, and the cleaning component is located at the upper end of the collection tank.
[0009] Preferably, a drying component is fixedly installed on the right end of the upper surface of the workbench.
[0010] Preferably, a motor is fixedly installed inside the workbench, and the output end of the motor rotates through to the upper end of the workbench, with the motor fixedly connected to the turntable.
[0011] (III) Beneficial Effects Compared with the prior art, this utility model provides a multi-station metal parts cleaning device, which has the following beneficial effects: This multi-station metal parts cleaning equipment, through the installation plate and suction plate in the auxiliary cleaning mechanism, allows the operator to simply rotate the screw, and then the suction plate can automatically suck up and clean the residual debris at the bottom of the collection tank, eliminating the need for manual brushing by the operator. This reduces the workload of the operator, improves the cleaning efficiency of the collection tank, and thus enhances the overall efficiency of the cleaning equipment. Attached Figure Description
[0012] Figure 1 This is a top view schematic diagram of the overall structure of the multi-station metal parts cleaning equipment of this utility model; Figure 2 This is a front view diagram of the internal cross-section structure of the multi-station metal parts cleaning equipment of this utility model; Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle; Figure 4This is a schematic diagram of the internal cross-sectional side view of the mounting plate of this utility model.
[0013] In the diagram: 1. Workbench; 2. Protective box; 3. Turntable; 4. Collection trough; 5. Mounting plate; 6. Suction plate; 7. Screw; 8. Connecting pipe; 9. Electric push rod; 10. Baffle; 11. Rectangular groove; 12. Convex circular groove; 13. Convex circular rod; 14. Cleaning assembly; 15. Drying assembly; 16. Motor. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-4 This utility model provides a new technical solution: a multi-station metal parts cleaning equipment, including a workbench 1, a protective box 2 fixedly installed on the upper surface of the workbench 1, a turntable 3 rotatably installed on the upper surface of the workbench 1, and a collection trough 4 opened on the upper surface of the workbench 1. An auxiliary cleaning mechanism is installed inside the collection tank 4. The auxiliary cleaning mechanism includes a mounting plate 5 and a suction plate 6. The mounting plate 5 is slidably installed on the left inner wall of the collection tank 4. A screw 7 is installed inside the mounting plate 5, and the upper and lower ends of the screw 7 are threaded through to the upper and lower ends of the mounting plate 5, respectively. The suction plate 6 is installed at the lower end of the mounting plate 5 and is rotatably connected to the screw 7. The lower end of the suction plate 6 is open. A connecting pipe 8 is fixedly installed at the upper end of the suction plate 6 and slides through to the upper surface of the mounting plate 5. An electric push rod 9 is fixedly installed on the left surface of the workbench 1. The right end of the electric push rod 9 penetrates into the interior of the collection tank 4 and is fixedly connected to the mounting plate 5.
[0016] Furthermore, the auxiliary cleaning mechanism also includes a baffle 10. A rectangular groove 11 is provided at the lower right end of the mounting plate 5. The baffle 10 is fixedly connected to the upper right end of the suction plate 6, and the baffle 10 is slidably inserted into the rectangular groove 11.
[0017] Furthermore, with the installation plate 5 and suction plate 6 in the auxiliary cleaning mechanism, the operator only needs to rotate the screw 7, and then the suction plate 6 can automatically suck up and clean the residual debris at the bottom of the collection tank 4 without the need for manual brushing, which reduces the workload of the operator, improves the cleaning efficiency of the collection tank 4, and thus improves the overall efficiency of the cleaning equipment.
[0018] Furthermore, a convex circular groove 12 is provided on the lower surface of the screw 7, and a convex circular rod 13 is rotatably installed inside the convex circular groove 12. The convex circular rod 13 is fixedly connected to the suction plate 6.
[0019] Furthermore, a cleaning assembly 14 is fixedly installed on the left end of the upper surface of the workbench 1, and the cleaning assembly 14 is located at the upper end of the collection tank 4.
[0020] Furthermore, a drying assembly 15 is fixedly installed on the right end of the upper surface of the workbench 1.
[0021] Furthermore, a motor 16 is fixedly installed inside the workbench 1. The output end of the motor 16 rotates through to the upper end of the workbench 1, and the motor 16 is fixedly connected to the turntable 3.
[0022] Furthermore, when using this cleaning equipment, the metal parts are first placed on the turntable 3. The motor 16 is started, driving the turntable 3 to rotate. When the parts rotate to below the cleaning assembly 14, the electric push rod is adjusted to move the drive motor, cleaning fluid connection tank, and nozzles up and down to the appropriate cleaning height. The drive motor drives the cleaning fluid connection tank to rotate half a turn and then half a turn back, so that the two nozzles clean the parts back and forth. The wastewater, oil, and debris generated during cleaning fall into the collection tank 4. Then the turntable 3 continues to rotate, sending the cleaned parts to below the drying assembly 15. The drying chamber dries the parts with hot air input by the air heater. When it is necessary to clean the residual debris at the bottom of the collection tank 4, When the screw 7 is turned, a tool is used to rotate it. Since the screw 7 is threadedly connected to the mounting plate 5, and the suction plate 6 is rotatably connected to the screw 7 through the convex round rod 13 and the convex round groove 12 of the screw 7, the rotation of the screw 7 will drive the suction plate 6 to move up and down, so that there is a certain distance between the suction plate 6 and the lower inner wall of the collection tank 4. Then the industrial vacuum cleaner is started, the electric push rod 9 extends and pushes the mounting plate 5 to slide on the left inner wall of the collection tank 4, which drives the suction plate 6 to move left and right inside the collection tank 4, sucking up the debris at the bottom of the collection tank 4 and transporting it to the industrial vacuum cleaner through the connecting pipe 8. At the same time, when the suction plate 6 moves, the baffle 10 is used to prevent impurities that have entered the collection tank 4 from entering between the mounting plate 5 and the suction plate 6.
[0023] Structural Description: Workbench 1: Serves as the equipment foundation, supporting components such as protective box 2 and turntable 3. Motor 16 is installed inside, and a collection tank 4 is opened on the upper surface to collect cleaning wastewater and impurities. Protective box 2: Fixed to the upper surface of workbench 1 to prevent liquid and debris from splashing during the cleaning process, protect the safety of operators and isolate the internal working environment; Turntable 3: Rotary and mounted on workbench 1, driven to rotate by motor 16, used to carry metal parts and make them pass through cleaning assembly 14 and drying assembly 15 in sequence; Collection tank 4: Located on the upper surface of workbench 1, in the shape of a ring or circle, used to collect wastewater, oil, debris and other impurities generated during the cleaning of parts; Mounting plate 5: Slidably mounted on the left inner wall of the collection tank 4, connected to the electric push rod 9, and can move left and right, providing support and a base for the screw 7 and suction plate 6; Suction plate 6: Installed on the lower end of mounting plate 5, rotatably connected to screw 7, with an opening at the lower end, and connected to vacuum cleaner through connecting pipe 8, used to adsorb impurities at the bottom of collection tank 4; Screw 7: The screw thread passes through the mounting plate 5. When it rotates, it drives the suction plate 6 to move up and down by engaging with the thread of the mounting plate 5, thereby adjusting the distance between the suction plate 6 and the bottom of the groove. Connecting pipe 8: Fixed to the upper end of suction plate 6, sliding through mounting plate 5, connecting suction plate 6 to industrial vacuum cleaner, and conveying the adsorbed impurities to vacuum cleaner; Electric push rod 9: Fixed on the left surface of workbench 1, its right end is connected to mounting plate 5, pushing mounting plate 5 and suction plate 6 to move left and right in collection tank 4 to achieve comprehensive cleaning; Baffle 10: Fixed to the right end of the upper surface of suction plate 6, and slidably inserted into the rectangular groove 11 of mounting plate 5 to prevent larger impurities from entering between mounting plate 5 and suction plate 6. Rectangular groove 11: It is formed at the lower end of the right surface of the mounting plate 5, and cooperates with the baffle 10 to provide sliding space for the baffle 10 and ensure the stability of the suction plate 6 when it moves up and down; Convex circular groove 12: It is formed on the lower surface of the screw 7 and rotates with the convex circular rod 13, so that when the screw 7 rotates, it drives the suction plate 6 to move up and down, while allowing the suction plate 6 to rotate relative to each other; Convex circular rod 13: Fixed on the upper surface of suction plate 6, rotatably connected to convex circular groove 12, realizing the rotatable connection between suction plate 6 and screw 7, and transmitting the lifting action of screw 7; Cleaning component 14: Fixed on the left end of the upper surface of the workbench 1, the nozzle is moved up and down and rotated back and forth by adjusting the electric push rod and the drive motor to achieve multi-angle cleaning of the parts. The cleaning component includes an adjusting electric push rod, a drive motor, a cleaning fluid connection box and a nozzle. There are two nozzles, located at the upper end of the turntable 3. The drive motor can drive the cleaning fluid connection box to rotate back and forth, first rotating half a circle and then rotating half a circle back, driving the two nozzles to clean the metal parts back and forth. The adjusting electric push rod can drive the drive motor, the cleaning fluid connection box and the nozzle to move up and down to adjust the cleaning height. The cleaning fluid connection box is connected to the cleaning fluid storage tank. Drying assembly 15: Fixed on the right end of the upper surface of the workbench 1, it blows hot air onto the parts through the drying box and air heater to quickly dry the cleaned parts. The drying assembly includes a drying box and a hot air connection pipe. The drying box is located at the upper end of the turntable 3. The drying box is connected to the air heater and blows hot air onto the metal parts for drying. Motor 16: Fixed inside the workbench 1, with its output end connected to the turntable 3, drives the turntable 3 to rotate, allowing parts to switch between cleaning and drying stations, thus realizing multi-station operation.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A multi-station metal parts cleaning device, comprising a workbench (1), a protective box (2) fixedly installed on the upper surface of the workbench (1), and a turntable (3) rotatably installed on the upper surface of the workbench (1), characterized in that: The upper surface of the workbench (1) is provided with a collection groove (4); The auxiliary cleaning mechanism is set inside the collection tank (4). The auxiliary cleaning mechanism includes a mounting plate (5) and a suction plate (6). The mounting plate (5) is slidably installed on the left inner wall of the collection tank (4). A screw (7) is installed in the internal thread of the mounting plate (5). The upper and lower ends of the screw (7) are threaded through to the upper and lower ends of the mounting plate (5), respectively. The suction plate (6) is installed at the lower end of the mounting plate (5). The suction plate (6) is rotatably connected to the screw (7). The lower end of the suction plate (6) is open. A connecting pipe (8) is fixedly installed at the upper end of the suction plate (6). The upper end of the connecting pipe (8) slides through to the upper surface of the mounting plate (5). An electric push rod (9) is fixedly installed on the left surface of the workbench (1). The right end of the electric push rod (9) penetrates into the inside of the collection tank (4). The electric push rod (9) is fixedly connected to the mounting plate (5).
2. The multi-station metal parts cleaning equipment according to claim 1, characterized in that: The auxiliary cleaning mechanism also includes a baffle (10). A rectangular groove (11) is provided at the lower end of the right surface of the mounting plate (5). The baffle (10) is fixedly connected to the right end of the upper surface of the suction plate (6). The baffle (10) and the rectangular groove (11) are slidably inserted into each other.
3. The multi-station metal parts cleaning equipment according to claim 1, characterized in that: The lower surface of the screw (7) is provided with a convex circular groove (12), and a convex circular rod (13) is rotatably installed inside the convex circular groove (12). The convex circular rod (13) is fixedly connected to the suction plate (6).
4. The multi-station metal parts cleaning equipment according to claim 1, characterized in that: A cleaning component (14) is fixedly installed on the left end of the upper surface of the workbench (1), and the cleaning component (14) is located at the upper end of the collection tank (4).
5. The multi-station metal parts cleaning equipment according to claim 1, characterized in that: A drying assembly (15) is fixedly installed on the right end of the upper surface of the workbench (1).
6. The multi-station metal parts cleaning equipment according to claim 1, characterized in that: A motor (16) is fixedly installed inside the workbench (1). The output end of the motor (16) rotates through to the upper end of the workbench (1). The motor (16) is fixedly connected to the turntable (3).