Automatic blowing device for cigarette packets and trays
Patent Information
- Application Number
- CN202521488682.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-07-16
AI Technical Summary
[0004]本实用新型的目的在于提供一种烟包、托盘自动喷吹装置,以解决上述背景技术中提出由于高架库片烟包出口位置夹包机、码盘机以及制丝缓存线入口设备非常集中,人需要站在设备区域里才能兼顾托盘清扫及烟包清扫,不仅浪费一个人工,而且存在安全隐患,人员到清扫工具为扫帚,烟包位置较高,抬手清扫不方便,而且扫帚容易掉毛会造成二次污染
[0018]1、本实用新型中,通过设置空气压缩机、BO模块、三通管、第一管路、第二管路、第一电磁阀、第二电磁阀、第一喷管和第二喷管的配合使用,该装置通过电控程序控制第一电磁阀和第二电磁阀打开或关闭空气压缩机,达到自动化控制,通过第一喷管和第二喷管分别对烟包和托板进行清理,使喷吹气流量最大,喷吹效果最佳,因此无需再设置专人在设备区域进行人工清扫,解决了实现了托盘及烟包的清扫问题,经过实地测试托盘杂物喷吹效果达到100%,保证了上到高架库的托盘及入制丝缓存线的烟包都是干净的,有效地避免了二次污染,减少了高架库烟叶虫害的一大诱因,同时大大节省了人工费用。
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Figure CN224657619U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tobacco pack tray cleaning technology, specifically an automatic blowing device for tobacco packs and trays. Background Technology
[0002] Pallets are reused repeatedly, and tobacco leaf fragments fall off during the handling of tobacco bales. Over time, pallets accumulate significant dust. Since there's no pallet cleaning system from outbound to inbound, only manual sweeping is performed when visible, which is incomplete and can easily cause secondary contamination of the tobacco bales, affecting process quality. Therefore, a dedicated workstation is typically set up at the pallet recycling location to manually sweep the recycled pallets and buffered tobacco bales with a broom.
[0003] Traditional equipment still has some shortcomings in use: because the bag clamping machine, palletizing machine and tobacco processing buffer line entrance equipment are very concentrated at the outlet of the elevated warehouse, people need to stand in the equipment area to take care of both pallet cleaning and tobacco bag cleaning. This not only wastes manpower, but also poses a safety hazard. The cleaning tool is a broom, which is inconvenient to raise to clean when the tobacco bags are high up. In addition, the broom is easy to shed bristles, which can cause secondary pollution. Utility Model Content
[0004] The purpose of this utility model is to provide an automatic blowing device for cigarette packs and trays, in order to solve the problem mentioned in the background art that, due to the high concentration of pack clamping machines, pallet stacking machines, and tobacco processing buffer line inlet equipment at the cigarette pack outlet of the high-rise warehouse, a person needs to stand in the equipment area to simultaneously clean the trays and cigarette packs. This not only wastes manpower but also poses a safety hazard. The cleaning tool used by the personnel is a broom, which is inconvenient to raise and clean when the cigarette packs are high up, and the broom bristles are prone to shedding bristles, causing secondary pollution.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An automatic blowing device for cigarette packs and trays includes a mounting base plate, a blowing assembly is provided on the side of the mounting base plate, and a support assembly is provided on the top of the mounting base plate.
[0007] The spray assembly includes a mounting base on the side of a mounting plate, an air compressor mounted on the top of the mounting base, a three-way pipe fixedly connected to the top of the air compressor, a first pipe and a second pipe fixedly connected to both sides of the three-way pipe, a first solenoid valve and a second solenoid valve respectively provided on the outer surfaces of the first pipe and the second pipe, an installation pipe and a fixing pipe fixedly connected to the ends of the first pipe and the second pipe respectively, a first spray pipe and a second spray pipe fixedly connected to the outer surfaces of the installation pipe and the fixing pipe respectively, and a BO module provided on the side of the air compressor.
[0008] As a preferred technical solution, the support assembly includes a support cylinder on the top of the mounting base plate, an adjusting rod slidably connected to the top of the support cylinder, the top of the adjusting rod being snapped into a fixing tube, and a first mounting plate and a second mounting plate fixedly connected to the top of the mounting base plate, the top of the second mounting plate being snapped into a mounting tube.
[0009] As a preferred technical solution, both the first solenoid valve and the second solenoid valve are electrically connected to the BO module via signal lines, and both the first pipeline and the second pipeline are made of universal tubing.
[0010] As a preferred technical solution, the top of the mounting base plate is provided with a sliding groove, and the bottom of the support cylinder extends into the sliding groove and is slidably connected to the sliding groove.
[0011] As a preferred technical solution, an electric telescopic rod is fixedly connected to the side of the first mounting plate, and the telescopic end of the electric telescopic rod is fixedly connected to the side of the support cylinder.
[0012] As a preferred technical solution, the side of the support cylinder is provided with a plug rod, the plug rod passes through the support cylinder and extends into the adjusting rod, and the plug rod is plugged into the adjusting rod.
[0013] As a preferred technical solution, the top of the mounting base plate is provided with a positioning hole, the first pipe, the fixing pipe and the first nozzle are connected, and the second pipe, the mounting pipe and the second nozzle are connected.
[0014] As a preferred technical solution, the first mounting plate and the second mounting plate are the same size, and the first mounting plate and the second mounting plate are located on both sides of the support cylinder.
[0015] As a preferred technical solution, both the first pipeline and the second pipeline are connected to a tee pipe, and the tee pipe is made of brass.
[0016] As a preferred technical solution, the installation tube and the fixing tube are of the same length, and both the installation tube and the fixing tube are located on the top of the mounting base plate.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. In this utility model, by setting up an air compressor, BO module, three-way pipe, first pipeline, second pipeline, first solenoid valve, second solenoid valve, first nozzle and second nozzle in cooperation, the device controls the first solenoid valve and the second solenoid valve to open or close the air compressor through an electronic control program, achieving automated control. The first nozzle and the second nozzle clean the tobacco bales and pallets respectively, so as to maximize the blowing air flow and the best blowing effect. Therefore, there is no need to set up a dedicated person to manually clean the equipment area, which solves the problem of cleaning pallets and tobacco bales. After field testing, the blowing effect on the pallet debris reached 100%, ensuring that the pallets on the high-rise warehouse and the tobacco bales entering the tobacco processing buffer line are clean, effectively avoiding secondary pollution, reducing a major cause of tobacco pests in the high-rise warehouse, and greatly saving labor costs.
[0019] 2. In this utility model, by using an electric telescopic rod, a support cylinder, an adjusting rod, a plug-in rod, and a sliding groove in combination, the height adjustment of the first nozzle becomes convenient due to the sliding connection design between the adjusting rod and the support cylinder, thus adapting to the cleaning needs of cigarette packs of different heights. The plug-in rod can be used to securely fix the adjusted height. After the electric telescopic rod is activated, the support cylinder can move flexibly within the sliding groove, thereby adjusting the first nozzle to different cleaning areas, greatly improving the practicality of the equipment. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the jetting assembly structure of this utility model;
[0022] Figure 3 This is a schematic diagram of the support component structure of this utility model;
[0023] Figure 4 This is a schematic diagram of the side structure of the first mounting plate of this utility model.
[0024] Figure Descriptions: 1. Mounting base plate; 2. Spray assembly; 201. Air compressor; 202. BO module; 203. T-connector; 204. First pipeline; 205. Second pipeline; 206. First solenoid valve; 207. Second solenoid valve; 208. First nozzle; 209. Mounting pipe; 210. Second nozzle; 211. Fixing pipe; 3. Support assembly; 301. Support cylinder; 302. Adjusting rod; 303. Connecting rod; 304. First mounting plate; 305. Electric telescopic rod; 306. Sliding groove; 4. Second mounting plate; 5. Mounting base; 6. Positioning hole. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0026] Example
[0027] Please see Figures 1-4 This utility model provides an automatic blowing device for cigarette packs and trays, including a mounting base plate 1, a blowing assembly 2 disposed on the side of the mounting base plate 1, and a support assembly 3 disposed on the top of the mounting base plate 1. The blowing assembly 2 includes a mounting base 5 on the side of the mounting base plate 1, an air compressor 201 mounted on the top of the mounting base 5, a three-way pipe 203 fixedly connected to the top of the air compressor 201, a first pipe 204 and a second pipe 205 fixedly connected to both sides of the three-way pipe 203, a first solenoid valve 206 and a second solenoid valve 207 respectively disposed on the outer surfaces of the first pipe 205 and the second pipe 204, and an installation pipe 209 and a fixing pipe 211 fixedly connected to the ends of the first pipe 204 and the second pipe 205, respectively. The first nozzle 208 and the second nozzle 210 are fixedly connected to each other. The side of the air compressor 201 is provided with a BO module 202. The first solenoid valve 206 and the second solenoid valve 207 are electrically connected to the BO module 202 through signal lines. The first pipe 204 and the second pipe 205 are both made of universal tubing. The top of the mounting base plate 1 is provided with a positioning hole 6. The first pipe 204, the fixed pipe 211 and the first nozzle 208 are connected. The second pipe 205, the mounting pipe 209 and the second nozzle 210 are connected. The first pipe 205 and the second pipe 204 are both connected to the three-way pipe 203. The three-way pipe 203 is made of brass. The mounting pipe 209 and the fixed pipe 211 are of the same length. The mounting pipe 209 and the fixed pipe 211 are both located on the top of the mounting base plate 1.
[0028] Preferably, compressed air is introduced into the first pipeline 204 and the second pipeline 205 through the BO module 202, and then into the first nozzle 208 and the second nozzle 210 respectively. The first nozzle 208 and the second nozzle 210 perform precise blowing operations on the smoke pack or tray to effectively remove dust and impurities from the surface.
[0029] In this embodiment, as Figure 1 , Figure 3 and Figure 4As shown, the support assembly 3 includes a support cylinder 301 on the top of the mounting base plate 1. An adjusting rod 302 is slidably connected to the top of the support cylinder 301, and the top of the adjusting rod 302 is engaged with the fixing tube 211. A first mounting plate 304 and a second mounting plate 4 are fixedly connected to the top of the mounting base plate 1, and the top of the second mounting plate 4 is engaged with the mounting tube 209. A sliding groove 306 is provided on the top of the mounting base plate 1, and the bottom of the support cylinder 301 extends into the sliding groove 306 and is slidably connected to the sliding groove 306. An electric telescopic rod 305 is fixedly connected to the side of the first mounting plate 304. The telescopic end of the electric telescopic rod 305 is fixedly connected to the side of the support cylinder 301. A plug-in rod 303 is provided on the side of the support cylinder 301. The plug-in rod 303 passes through the support cylinder 301 and extends into the adjusting rod 302. The plug-in rod 303 is plugged into the adjusting rod 302. The first mounting plate 304 and the second mounting plate 4 are the same size. The first mounting plate 304 and the second mounting plate 4 are located on both sides of the support cylinder 301, respectively.
[0030] Preferably, the support cylinder 301 can be moved in the sliding groove 306, thereby adjusting the first nozzle 208 to different cleaning areas, further enhancing the adaptability and flexibility of the device.
[0031] The working process of this utility model is as follows: When using the automatic blowing device for cigarette packs and trays designed in this scheme, first check whether the device is working properly, ensuring that all components are intact and securely connected. Start the device, and set the blowing parameters through the BO module 202 controller. When the cigarette pack or tray is transported to the designated position, the first solenoid valve 206 and the second solenoid valve 207 will open sequentially, allowing compressed air to be diverted through the three-way pipe 203. Through the BO module 202, the compressed air enters the first pipe 204 and the second pipe 205, and then enters the first nozzle 208 and the second nozzle 210 respectively. The first nozzle 208 and the second nozzle 210 perform precise blowing operations on the cigarette pack or tray, effectively... To remove surface dust and impurities, during the blowing process, the adjusting rod 302 is slidably connected to the support cylinder 301, which facilitates the adjustment of the height of the first nozzle 208, making it suitable for cleaning cigarette packs of different heights. The adjusted height can be fixed by the plug rod 303. By activating the electric telescopic rod 305, the support cylinder 301 can be moved in the sliding groove 306, thereby adjusting the first nozzle 208 to different cleaning areas, further enhancing the adaptability and flexibility of the device. After the blowing is completed, the first solenoid valve 206 and the second solenoid valve 207 are closed, and the device returns to its initial state, waiting for the next operation. Throughout the process, production efficiency is effectively improved and labor costs are reduced.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for automatic blowing of cigarette packets and trays, comprising a mounting base plate (1), characterized in that, The mounting base plate (1) is provided with a blower assembly (2) on its side and a support assembly (3) on its top. The spray assembly (2) includes a mounting base (5) on the side of the mounting base plate (1). An air compressor (201) is mounted on the top of the mounting base (5). A three-way pipe (203) is fixedly connected to the top of the air compressor (201). A first pipe (204) and a second pipe (205) are fixedly connected to both sides of the three-way pipe (203). A first solenoid valve (206) and a second solenoid valve (207) are respectively provided on the outer surfaces of the first pipe (205) and the second pipe (204). An installation pipe (209) and a fixed pipe (211) are fixedly connected to the ends of the first pipe (204) and the second pipe (205). A first spray pipe (208) and a second spray pipe (210) are fixedly connected to the outer surfaces of the installation pipe (209) and the fixed pipe (211). A BO module (202) is provided on the side of the air compressor (201).
2. The automatic blowing device for cigarette packs and trays according to claim 1, characterized in that, The support assembly (3) includes a support cylinder (301) on the top of the mounting base plate (1), an adjusting rod (302) is slidably connected to the top of the support cylinder (301), the top of the adjusting rod (302) is engaged with the fixing tube (211), and a first mounting plate (304) and a second mounting plate (4) are fixedly connected to the top of the mounting base plate (1), the top of the second mounting plate (4) is engaged with the mounting tube (209).
3. The automatic blowing device for cigarette packs and trays according to claim 1, characterized in that, The first solenoid valve (206) and the second solenoid valve (207) are both electrically connected to the BO module (202) via signal lines. The first pipeline (204) and the second pipeline (205) are both made of universal tubing.
4. The automatic blowing device for cigarette packs and trays according to claim 2, characterized in that, The top of the mounting base plate (1) is provided with a sliding groove (306), and the bottom of the support cylinder (301) extends into the sliding groove (306) and is slidably connected to the sliding groove (306).
5. The automatic blowing device for cigarette packs and trays according to claim 2, characterized in that, An electric telescopic rod (305) is fixedly connected to the side of the first mounting plate (304), and the end of the telescopic part of the electric telescopic rod (305) is fixedly connected to the side of the support cylinder (301).
6. The automatic blowing device for cigarette packs and trays according to claim 2, characterized in that, The side of the support cylinder (301) is provided with a plug rod (303), which passes through the support cylinder (301) and extends into the adjusting rod (302). The plug rod (303) is plugged into the adjusting rod (302).
7. The automatic blowing device for tobacco packs and trays according to claim 1, characterized in that, The mounting base plate (1) has a positioning hole (6) on its top. The first pipe (204), the fixing pipe (211) and the first nozzle (208) are connected. The second pipe (205), the mounting pipe (209) and the second nozzle (210) are connected.
8. The automatic blowing device for cigarette packs and trays according to claim 2, characterized in that, The first mounting plate (304) and the second mounting plate (4) are the same size, and the first mounting plate (304) and the second mounting plate (4) are located on both sides of the support cylinder (301).
9. The automatic blowing device for cigarette packs and trays according to claim 1, characterized in that, The first pipe (205) and the second pipe (204) are both connected to the tee pipe (203), which is made of brass.
10. The automatic blowing device for cigarette packs and trays according to claim 1, characterized in that, The mounting tube (209) and the fixing tube (211) are of the same length, and both the mounting tube (209) and the fixing tube (211) are located on the top of the mounting base plate (1).