Automatic cleaning equipment for cement paste and mortar mixing pot

Abstract

The utility model discloses a cement neat paste and mortar mixing pot automation cleaning equipment relates to cleaning equipment technical field, including equipment frame, two groups of elevating gear and two groups of cleaning mechanism, two elevating gears are installed on equipment frame respectively for supporting and fixing neat paste mixing pot and mortar mixing pot to send neat paste mixing pot and mortar mixing pot into the cleaning mechanism and carry out cleaning, two groups of cleaning mechanism set up on equipment frame and be located the front position of elevating gear, two groups of cleaning mechanism are respectively used for the automation cleaning of neat paste mixing pot and mortar mixing pot, the equipment frame still is installed with the buffer component for depositing the mortar mixing pot that has not washed. The utility model can realize the receiving of mixing pot, the whole course automation of cleaning, completely need not manual participation, effectively improved the cleaning efficiency, and the cleaning degree is not consistent because of the difference of manual experience quality differentiation, and then the situation of the influence of subsequent detection result occurs.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, and in particular to an automated cleaning equipment for cement slurry and mortar mixing pots. Background Technology

[0002] In industries that produce powdered materials such as cement and building materials, it is necessary to sample and retain materials at different production stages for analysis in order to control production quality. For example, in the cement industry, a cement paste mixing pot and a mortar mixing pot are used in the cement strength molding process. These containers are the core devices for mixing cement, mortar and water evenly into a ball, and then transferring it to the molding equipment for molding.

[0003] Most existing cement plants still use manual methods to clean cement paste mixing pots and mortar mixing pots, which is inefficient. The experience and techniques of each operator are different, resulting in varying degrees of cleanliness. This can cause different degrees of contamination to the subsequent molding process, thus affecting the test results. Therefore, an automated cleaning device for cement paste and mortar mixing pots is proposed. Utility Model Content

[0004] The purpose of this utility model is to solve the problems mentioned in the background art and to propose an automated cleaning equipment for cement paste and mortar mixing pots.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: An automated cleaning device for cement slurry and mortar mixing pots includes an equipment frame, two sets of lifting mechanisms, and two sets of cleaning mechanisms. The two lifting mechanisms are installed on the equipment frame to support and fix the cement slurry mixing pot and the mortar mixing pot, respectively, and to send the cement slurry mixing pot and the mortar mixing pot into the cleaning mechanisms for cleaning. The two sets of cleaning mechanisms are set on the equipment frame and located in front of the lifting mechanisms. The two sets of cleaning mechanisms are used to automatically clean the cement slurry mixing pot and the mortar mixing pot, respectively. The equipment frame is also equipped with a buffer component for storing the undisturbed mortar mixing pot.

[0006] Preferably, each lifting mechanism includes a mounting plate and a drive cylinder. The mounting plate is mounted on the equipment frame, and four guide rods are slidably connected through the mounting plate. The tops of the four guide rods are connected to a top plate. The drive cylinder is mounted at the bottom of the mounting plate, and the movable end of the drive cylinder passes through the mounting plate and is connected to the top plate. A connecting frame is connected to the top plate, and a horizontal support plate is connected to the connecting frame. A pot edge placement groove is provided on the support plate for placing a paste mixing pot or a mortar mixing pot.

[0007] Preferably, the connecting frame is equipped with an electric gripper for holding the bottom of the slurry mixing pot or the mortar mixing pot.

[0008] Preferably, each set of the cleaning mechanism includes a U-shaped support frame and a cleaning box. The support frame is connected to the equipment frame. The bottom of the cleaning box is mounted on the support frame. A water inlet pipe is sealed and connected through the bottom of the cleaning box. A drain outlet is provided at the bottom of the cleaning box. A second mounting component is connected to both inner walls of the cleaning box. A second rotating sleeve is rotatably connected to the second mounting component. The second rotating sleeve is coaxially arranged with the water inlet pipe. A cross-shaped cleaning frame is connected to the top of the second rotating sleeve. A cleaning brush is provided on the cross-shaped cleaning frame.

[0009] Preferably, a first mounting component is connected to the support frame, and a first rotating sleeve is rotatably connected to the first mounting component. The first rotating sleeve is coaxially arranged with the water inlet pipe. A magnetic coupling is provided on the top of the first rotating sleeve and the bottom of the second rotating sleeve. A motor is installed at the bottom of the support frame. A drive gear is coaxially connected to the output shaft of the motor. A driven gear is coaxially connected to the bottom of the first rotating sleeve. The drive gear and the driven gear are fitted together with a toothed belt.

[0010] Preferably, the buffer assembly includes a fixing plate and a placement rack. The fixing plate is installed on the top of the equipment rack, and the front end of the fixing plate is connected to the placement rack. The shape of the placement area on the placement rack corresponds to the shape of the bottom of the mortar mixing pot.

[0011] Preferably, the dimensions of the pot rim placement grooves on the bearing plates of the two sets of lifting mechanisms are respectively matched with the slurry mixing pot and the mortar mixing pot.

[0012] Compared with the prior art, the advantages of this utility model are: This invention enables fully automated receiving and cleaning of the mixing pot, eliminating the need for manual intervention, effectively improving cleaning efficiency, and preventing inconsistent cleaning results due to differences in human experience and skill, which could affect subsequent test results. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the lifting mechanism in this utility model.

[0015] Figure 3 This is a schematic diagram of the cleaning mechanism in this utility model.

[0016] Figure 4 This is a cross-sectional view of the cleaning mechanism in this utility model.

[0017] Figure 5 This is a cross-sectional view of the first rotating sleeve and the second rotating sleeve in this utility model.

[0018] Figure 6 This is a schematic diagram of the structure of the cache component in this utility model.

[0019] Figure 7 This is a schematic diagram of the structure of the slurry mixing pot in this utility model.

[0020] In the diagram: 1 Equipment rack, 2 Lifting mechanism, 21 Mounting plate, 22 Guide rod, 23 Top plate, 24 Drive cylinder, 25 Connecting frame, 26 Bearing plate, 261 Pot edge placement groove, 27 Electric gripper, 3 Cleaning mechanism, 31 Support frame, 32 Cleaning box, 321 Drain outlet, 33 Water inlet pipe, 34 First mounting component, 341 First rotating sleeve, 35 Second mounting component, 351 Second rotating sleeve, 36 Magnetic coupling, 37 Cross cleaning frame, 38 Motor, 381 Drive gear, 382 Driven gear, 4 Buffer assembly, 41 Fixing plate, 42 Placement rack, 43 Electric clamp. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-6 As shown, an automated cleaning device for cement slurry and mortar mixing pots includes an equipment frame 1, two sets of lifting mechanisms 2, and two sets of cleaning mechanisms 3. The two lifting mechanisms 2 are installed on the equipment frame 1 to support and fix the cement slurry mixing pot and the mortar mixing pot, respectively, and send the cement slurry mixing pot and the mortar mixing pot into the cleaning mechanism 3 for cleaning. The two sets of cleaning mechanisms 3 are arranged on the equipment frame 1 and located in front of the lifting mechanisms 2. The two sets of cleaning mechanisms 3 are used to automatically clean the cement slurry mixing pot and the mortar mixing pot, respectively. The equipment frame 1 is also equipped with a buffer component 4 for storing the mortar mixing pot that has not been cleaned.

[0023] In this embodiment, each lifting mechanism 2 includes a mounting plate 21 and a drive cylinder 24. The mounting plate 21 is mounted on the equipment frame 1. Four guide rods 22 are slidably connected through the mounting plate 21. The tops of the four guide rods 22 are connected to a top plate 23. The drive cylinder 24 is mounted on the bottom of the mounting plate 21. The movable end of the drive cylinder 24 passes through the mounting plate 21 and is connected to the top plate 23. A connecting frame 25 is connected to the top plate 23. A horizontal support plate 26 is connected to the connecting frame 25. A pot edge placement groove 261 is provided on the support plate 26. For placing the slurry mixing pot or the mortar mixing pot, the connecting frame 25 is equipped with an electric clamp 27 for clamping the bottom of the slurry mixing pot or the mortar mixing pot. By clamping the bottom of the slurry mixing pot or the mortar mixing pot with the electric clamp 27, displacement of the slurry mixing pot or the mortar mixing pot can be prevented during the cleaning process of the cleaning mechanism 3. The pot edge placement grooves 261 on the bearing plates 26 of the two sets of lifting mechanisms 2 are respectively matched with the slurry mixing pot and the mortar mixing pot. One set of lifting mechanisms 2 is used to clamp and fix the slurry mixing pot, and the other set of lifting mechanisms 23 is used to clamp and fix the mortar mixing pot.

[0024] In this embodiment, each cleaning mechanism 3 includes a U-shaped support frame 31 and a cleaning tank 32. The support frame 31 is connected to the equipment frame 1. The bottom of the cleaning tank 32 is mounted on the support frame 31. A water inlet pipe 33 is sealed and connected through the bottom of the cleaning tank 32. A drain outlet 321 is provided at the bottom of the cleaning tank 32. A second mounting member 35 is connected to both inner walls of the cleaning tank 32. A second rotating sleeve 351 is rotatably connected to the second mounting member 35. The second rotating sleeve 351 is coaxially arranged with the water inlet pipe 33. A cross cleaning frame 37 is connected to the top of the second rotating sleeve 351. A cleaning brush is provided on the cross cleaning frame 37.

[0025] In this embodiment, a first mounting member 34 is connected to the support frame 31, and a first rotating sleeve 341 is rotatably connected to the first mounting member 34. The first rotating sleeve 341 is coaxially arranged with the water inlet pipe 33. A magnetic coupling 36 is provided on the top of the first rotating sleeve 341 and the bottom of the second rotating sleeve 351. A motor 38 is installed at the bottom of the support frame 31. A drive gear 381 is coaxially connected to the output shaft of the motor 38. A driven gear 382 is coaxially connected to the bottom of the first rotating sleeve 341. The drive gear 381 and the driven gear 382 are fitted with a toothed belt. The design of the magnetic coupling 36 enables the motor 38 to transmit power efficiently even when completely isolated from the water environment, ensuring the reliable realization of the cleaning function.

[0026] In this embodiment, the buffer component 4 includes a fixing plate 41 and a placement rack 42. The fixing plate 41 is installed on the top of the equipment rack 1, and the front end of the fixing plate 41 is connected to the placement rack 42. The shape of the placement area on the placement rack 42 corresponds to the shape of the bottom of the mortar mixing pot.

[0027] Working process and its principle: In use, a robotic arm first transports the mortar mixing pot to the buffer station of the buffer component 4, then clamps the bottom of the pot and adjusts its posture (to an inverted position). The robotic arm then transfers the pot to the support plate 26 of the lifting mechanism 2, placing the edge of the mortar mixing pot in the edge placement groove 261. At the same time, the electric gripper 27 is activated to clamp and fix the bottom of the pot. After fixing, the drive cylinder 24 is activated to lower the support plate 26 and the mortar mixing pot into the cleaning mechanism 3. At this time, the mortar mixing pot is just covered on the cross cleaning frame 37. The cleaning water enters the cleaning tank 32 through the water inlet pipe 33. The motor 38 is activated, and the second rotating sleeve 351 is rotated through the belt drive and magnetic coupling 36. The high-speed rotating cross cleaning frame 37 cleans the mortar mixing pot with the cleaning brush. After cleaning, the drive cylinder 24 is controlled to lift the mortar mixing pot. The wastewater generated in the cleaning tank 32 will enter the wastewater tank through the drain 321 for treatment before being discharged to prevent cement dirt from clogging the pipes.

[0028] like Figure 7 As shown, gripping points are provided on the outside of the pulp mixing pot. A robotic arm can be used to grip the gripping points on the pulp mixing pot and directly drive the pulp mixing pot to rotate and invert onto the support plate 26 of another lifting mechanism 2. No buffer station is required, and the subsequent cleaning steps are the same as above.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automated cleaning device for cement slurry and mortar mixing pots, characterized in that, The equipment includes a frame (1), two sets of lifting mechanisms (2) and two sets of cleaning mechanisms (3). The two lifting mechanisms (2) are installed on the frame (1) to support and fix the slurry mixing pot and the mortar mixing pot respectively, and send the slurry mixing pot and the mortar mixing pot into the cleaning mechanism (3) for cleaning. The two sets of cleaning mechanisms (3) are set on the frame (1) and located in front of the lifting mechanisms (2). The two sets of cleaning mechanisms (3) are used to automatically clean the slurry mixing pot and the mortar mixing pot respectively. The frame (1) is also equipped with a buffer component (4) for storing the mortar mixing pot that has not been cleaned.

2. The automated cleaning equipment for cement slurry and mortar mixing pots according to claim 1, characterized in that, Each lifting mechanism (2) includes a mounting plate (21) and a drive cylinder (24). The mounting plate (21) is mounted on the equipment frame (1). Four guide rods (22) are slidably connected through the mounting plate (21). The top of the four guide rods (22) is connected to a top plate (23). The drive cylinder (24) is mounted on the bottom of the mounting plate (21). The movable end of the drive cylinder (24) passes through the mounting plate (21) and is connected to the top plate (23). A connecting frame (25) is connected to the top plate (23). A horizontal bearing plate (26) is connected to the connecting frame (25). A pot edge placement groove (261) is provided on the bearing plate (26) for placing a pure slurry mixing pot or a mortar mixing pot.

3. The automated cleaning equipment for cement paste and mortar mixing pots according to claim 2, characterized in that, The connecting frame (25) is equipped with an electric gripper (27) for holding the bottom of the slurry mixing pot or the mortar mixing pot.

4. The automated cleaning equipment for cement slurry and mortar mixing pots according to claim 1, characterized in that, Each cleaning mechanism (3) includes a U-shaped support frame (31) and a cleaning box (32). The support frame (31) is connected to the equipment frame (1). The bottom of the cleaning box (32) is mounted on the support frame (31). A water inlet pipe (33) is sealed and connected through the bottom of the cleaning box (32). A drain outlet (321) is provided at the bottom of the cleaning box (32). A second mounting component (35) is connected to the inner walls of both sides of the cleaning box (32). A second rotating sleeve (351) is rotatably connected to the second mounting component (35). The second rotating sleeve (351) is coaxially arranged with the water inlet pipe (33). A cross cleaning frame (37) is connected to the top of the second rotating sleeve (351). A cleaning brush is provided on the cross cleaning frame (37).

5. The automated cleaning equipment for cement slurry and mortar mixing pots according to claim 4, characterized in that, The support frame (31) is connected to a first mounting component (34), and a first rotating sleeve (341) is rotatably connected to the first mounting component (34). The first rotating sleeve (341) is coaxially arranged with the water inlet pipe (33). A magnetic coupling (36) is provided on the top of the first rotating sleeve (341) and the bottom of the second rotating sleeve (351). A motor (38) is installed at the bottom of the support frame (31). The output shaft of the motor (38) is coaxially connected to a drive gear (381). A driven gear (382) is coaxially connected to the bottom of the first rotating sleeve (341). The drive gear (381) and the driven gear (382) are fitted together with a toothed belt.

6. The automated cleaning equipment for cement slurry and mortar mixing pots according to claim 1, characterized in that, The buffer component (4) includes a fixing plate (41) and a placement rack (42). The fixing plate (41) is installed on the top of the equipment rack (1). The front end of the fixing plate (41) is connected to the placement rack (42). The shape of the placement area on the placement rack (42) corresponds to the shape of the bottom of the mortar mixing pot.

7. The automated cleaning equipment for cement paste and mortar mixing pots according to claim 2, characterized in that, The dimensions of the pot edge placement grooves (261) on the bearing plates (26) of the two sets of lifting mechanisms (2) are respectively matched with the slurry mixing pot and the mortar mixing pot.

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