A device for processing waste from a napping machine

CN224657644UActive Publication Date: 2026-08-21NANTONG FEIER MASCH CO LTD
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Patent Information

Application Number
CN202521892623.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-03
Publication Date
2026-08-21
Estimated Expiration
2035-09-03

AI Technical Summary

Technical Problem

[0004]通过上述结构可知,磨毛工艺会产生大量质地轻盈、呈絮状或短纤维状的布料废料,这类废料易漂浮在空气中或堆积在加工设备表面、布料成品上,而装置无法有效吸附时,首先会导致废料无法及时收集,大量废料堆积会堵塞加工设备的缝隙与通道,增加设备故障概率,迫使生产中断进行清理,严重降低加工效率,其次,未被吸附的废料易附着在未完成加工或已加工完成的磨毛布料表面,形成明显的杂质污点,破坏布料表面的平整性与美观度,直接影响产品质量,导致不合格品率上升,增加企业生产成本

Benefits of technology

[0015]First, when the suction fan starts, it creates negative pressure in the collection box, which then transmits suction through the main pipe that is fixedly connected to it. The main pipe branches into two telescopic pipes via a T-joint, and the telescopic pipes are connected to the dust suction port on the opposite side of the adjustment component. In this way, the negative pressure suction can be ultimately transmitted to the dust suction port, so that the flocculent and short fiber waste generated during the brushing process is sucked in from the dust suction port, and then passes through the telescopic pipe, the T-joint, and the main pipe into the collection box in sequence, completing the adsorption and collection of waste. This structure can actively capture waste by means of negative pressure adsorption, preventing waste from floating in the workshop air and polluting the environment, and also preventing waste from adhering to the fabric surface and affecting product quality. At the same time, it reduces the situation of waste accumulation clogging the brushing machine parts, reduces the probability of equipment failure, and ensures the stability of the processing flow.

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Abstract

The utility model discloses a kind of abrasive machine waste treatment devices, it is related to abrasive machine waste processing field, including bottom plate, the upper end of the bottom plate is fixedly connected with support rod, the inside of the support rod is provided with adjusting assembly, the inside of the adjusting assembly is fixedly connected with cleaning assembly with the upper end of bottom plate, the cleaning assembly includes the collecting box being set on the upper end of bottom plate.The utility model uses above-mentioned structure, so that the flocculent, short fiber waste produced in abrasive processing process is inhaled from dust suction port, then sequentially passes through telescopic pipeline, tee joint, main pipeline and enters collecting box, completes the adsorption and collection of waste, the structure can be actively captured waste by means of negative pressure adsorption, avoid waste floating in workshop air pollution environment, also prevent waste from adhering to cloth surface to affect product quality, reduce the situation of waste accumulation and block abrasive machine parts simultaneously, reduce equipment failure probability, guarantee processing process stability.
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Description

Technical Field

[0001] This utility model belongs to the field of waste treatment of grinding machines, and specifically relates to a waste treatment device for grinding machines. Background Technology

[0002] A waste treatment device for a napping machine is a supporting equipment designed specifically for napping fabric processing scenarios. Its core function is to collect the fibrous and short-fiber fabric waste generated during the operation of the napping machine. Typically, through structures such as negative pressure adsorption, filter interception, or brush cleaning, the waste is separated from the processing area in a timely manner and transported to the collection bin. This not only avoids the waste from floating and polluting the workshop environment and adhering to the fabric, affecting product quality, but also reduces the failures caused by waste clogging the napping machine parts, thus helping to ensure the efficiency and cleanliness of the napping process.

[0003] According to Chinese Patent No. CN220057425U, a waste collection device for facilitating the processing of brushed fabrics is disclosed, including a box body with a fabric feeding wheel installed on one side of the box body. This waste collection device for facilitating the processing of brushed fabrics includes a mounting box, a chute, a slider, a brush, a spring, a first motor, a lead screw, and a moving block. The brush installed in the mounting box can brush both sides of the brushed fabric as it passes through. The brush, under the action of the spring, can adhere to the fabric, improving brushing efficiency. Furthermore, starting the first motor drives the moving block to move, causing the mounting box to move left and right. The first motor is a forward and reverse motor, which in turn causes the brush to repeatedly brush the passing fabric, further improving the cleaning effect on the fabric surface and solving the problem of difficult-to-remove waste adsorbed on the fabric, thus failing to fully clean the waste from the brushed fabric.

[0004] As can be seen from the above structure, the napping process generates a large amount of lightweight, fibrous or short-fiber fabric waste. This waste is prone to floating in the air or accumulating on the surface of processing equipment and finished fabric. When the device cannot effectively adsorb it, firstly, the waste cannot be collected in time. A large accumulation of waste will block the gaps and channels of the processing equipment, increasing the probability of equipment failure, forcing production to be interrupted for cleaning, and seriously reducing processing efficiency. Secondly, the unadsorbed waste is prone to adhere to the surface of the napped fabric that has not been processed or has been processed, forming obvious impurities and stains, damaging the smoothness and aesthetics of the fabric surface, directly affecting product quality, leading to an increase in the defect rate and increasing the company's production costs. Utility Model Content

[0005] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a waste treatment device for a grinding machine to solve the problems mentioned in the background art.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A waste treatment device for a grinding machine includes a base plate. A support rod is fixedly connected to the upper end of the base plate. An adjustment component is provided on the inner side of the support rod. A cleaning component is fixedly connected to the upper end of the base plate on the inner side of the adjustment component. The cleaning component includes a collection box disposed on the upper end of the base plate. A suction fan is fixedly connected to the upper end of the base plate. The suction fan is fixedly connected to the collection box. A main pipe is fixedly connected to the outer side of the collection box. A T-joint is fixedly connected to the other end of the main pipe. A telescopic pipe is fixedly connected to the other end of each T-joint. Dust suction ports are provided on opposite sides of the adjustment component. The dust suction ports are connected to the main pipe.

[0008] As a preferred technical solution, the support rod includes a bottom rod disposed on the upper end of the base plate, a plug rod fixedly connected to the upper end of the bottom rod, an upper rod inserted into the outer surface of the plug rod, and an adjustment component disposed on one side of the upper rod.

[0009] As a preferred technical solution, a fixing plate is fixedly connected to the other side of both the bottom rod and the top rod. A threaded rod is rotatably connected to the upper end of the fixing plate on the outer side of the bottom rod. A threaded hole is opened on the surface of the fixing plate on the outer side of the top rod, and the threaded hole and the threaded rod are threadedly connected to each other.

[0010] As a preferred technical solution, the adjustment assembly includes an adjustment groove disposed on one side of the upper rod, an adjustment screw is rotatably connected inside the adjustment groove, threaded parts are threadedly connected to the outer surfaces of both sides of the adjustment screw, an adjustment plate is fixedly connected to the other side of the threaded parts, and the cleaning assembly is disposed inside the adjustment plate.

[0011] As a preferred technical solution, one side of the upper rod is slidably connected to one side of the adjusting plate, a limiting slider is fixedly connected to one side of the adjusting plate, a limiting groove is formed on one side of the upper rod, and the limiting groove and the limiting slider are slidably connected to each other.

[0012] As a preferred technical solution, a turntable is fixedly connected to the upper end of both the threaded rod and the adjusting screw. The outer ring of a bearing is fixedly connected to the outer side of the turntable, and a handle is fixedly connected to the inner ring of the bearing.

[0013] As a preferred technical solution, mounting grooves are provided on opposite sides of the adjustment plate, and synchronous pulleys are rotatably connected to both sides of the inner side of the mounting grooves. The outer surfaces of the synchronous pulleys are interconnected by a synchronous belt. A cleaning motor is fixedly connected to the outer side of the adjustment plate. The cleaning motor is fixedly connected to the synchronous pulley, and a cleaning brush is fixedly connected to the lower surface of the synchronous belt.

[0014] In summary, the present invention has the following main advantages:

[0015] First, when the suction fan starts, it creates negative pressure in the collection box, which then transmits suction through the main pipe that is fixedly connected to it. The main pipe branches into two telescopic pipes via a T-joint, and the telescopic pipes are connected to the dust suction port on the opposite side of the adjustment component. In this way, the negative pressure suction can be ultimately transmitted to the dust suction port, so that the flocculent and short fiber waste generated during the brushing process is sucked in from the dust suction port, and then passes through the telescopic pipe, the T-joint, and the main pipe into the collection box in sequence, completing the adsorption and collection of waste. This structure can actively capture waste by means of negative pressure adsorption, preventing waste from floating in the workshop air and polluting the environment, and also preventing waste from adhering to the fabric surface and affecting product quality. At the same time, it reduces the situation of waste accumulation clogging the brushing machine parts, reduces the probability of equipment failure, and ensures the stability of the processing flow.

[0016] Secondly, when the cleaning motor starts, it drives the synchronous pulleys fixedly connected to it to rotate. Since the synchronous pulleys on both sides of the mounting slot of the adjusting plate are interconnected via a synchronous belt, the rotation of one synchronous pulley drives the other synchronous pulley to rotate synchronously through the synchronous belt, thus enabling the synchronous belt to achieve stable cyclic operation. A cleaning brush is fixedly connected to the lower surface of the synchronous belt. As the synchronous belt rotates, the cleaning brush moves synchronously, wiping away residual waste materials, lint, and other impurities from the fabric within the processing area of ​​the abrasive machine. This completes the cleaning operation of the processing area. The transmission cooperation between the synchronous pulleys and the synchronous belt ensures that the cleaning brush moves at a uniform speed, avoiding missed areas or excessive friction during cleaning, ensuring a uniform and stable cleaning effect, effectively removing impurities from the processing area, and reducing the impact of impurities on the quality of the fabric processing. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the adjustment component of this utility model;

[0019] Figure 3 This is a side view of the structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the adjustment plate of this utility model.

[0021] Reference numerals: 1. Base plate; 2. Support rod; 21. Bottom rod; 22. Connecting rod; 23. Upper rod; 3. Adjustment assembly; 31. Adjustment groove; 32. Adjustment screw; 33. Threaded part; 34. Adjustment plate; 4. Cleaning assembly; 41. Collection box; 42. Fan; 43. Main pipe; 44. T-joint; 45. Telescopic pipe; 46. Dust suction port; 47. Mounting groove; 48. Synchronous pulley; 49. Synchronous belt; 50. Cleaning brush; 51. Cleaning motor; 5. Turntable; 6. Bearing; 7. Handle; 8. Limiting slider; 9. Limiting groove; 10. Fixing plate; 11. Threaded hole; 12. Threaded rod. Detailed Implementation

[0022] Example

[0023] refer to Figures 1 to 4 This embodiment of a grinding machine waste treatment device includes a base plate 1, a support rod 2 fixedly connected to the upper end of the base plate 1, an adjustment component 3 provided on the inner side of the support rod 2, a cleaning component 4 fixedly connected to the inner side of the adjustment component 3 and the upper end of the base plate 1, the cleaning component 4 including a collection box 41 provided on the upper end of the base plate 1, a suction fan 42 fixedly connected to the upper end of the base plate 1, the suction fan 42 being fixedly connected to the collection box 41, a main pipe 43 fixedly connected to the outer side of the collection box 41, a T-joint 44 fixedly connected to the other end of the main pipe 43, and a telescopic pipe 45 fixedly connected to the other end of each T-joint 44, and a dust suction port 46 opened on the opposite side of the adjustment component 3, the dust suction port 46 being connected to the main pipe 43.

[0024] refer to Figures 1-3 The support rod 2 includes a bottom rod 21 mounted on the upper end of the base plate 1. A connecting rod 22 is fixedly connected to the upper end of the bottom rod 21. An upper rod 23 is inserted into the outer surface of the connecting rod 22. An adjusting component 3 is provided on one side of the upper rod 23. Fixing plates 10 are fixedly connected to the other sides of both the bottom rod 21 and the upper rod 23. A threaded rod 12 is rotatably connected to the upper end of the fixing plate 10 on the outer side of the bottom rod 21. A threaded hole 11 is formed on the surface of the fixing plate 10 on the outer side of the upper rod 23, and the threaded hole 11 is threadedly connected to the threaded rod 12. When the height of the support rod 2 needs to be adjusted, the adjusting component 3 is operated to adjust the height. The threaded rod 12 rotates around the rotation point on the fixing plate 10 of the bottom rod 21. Since the threaded rod 12 is threadedly connected to the threaded hole 11 of the fixing plate 10 of the upper rod 23, the rotation of the threaded rod 12 is converted into the up and down sliding of the upper rod 23 along the insertion rod 22. When the threaded rod 12 rotates in the forward direction, the upper rod 23 moves upward along the insertion rod 22, and the overall height of the support rod 2 increases. When the threaded rod 12 rotates in the reverse direction, the upper rod 23 moves downward along the insertion rod 22, and the overall height of the support rod 2 decreases. In the end, the height of the support rod 2 is precisely adjusted to adapt to different height requirements during the grinding machine processing.

[0025] refer to Figures 1-4The adjusting component 3 includes an adjusting groove 31 located on one side of the upper rod 23. An adjusting screw 32 is rotatably connected inside the adjusting groove 31. Threaded parts 33 are threadedly connected to the outer surfaces of both sides of the adjusting screw 32. An adjusting plate 34 is fixedly connected to the other side of the threaded parts 33. The cleaning component 4 is located inside the adjusting plate 34. When the position of the cleaning component 4 needs to be adjusted, the adjusting screw 32 is driven to rotate within the adjusting groove 31 by external force. Since the adjusting screw 32 and the threaded parts 33 are threadedly connected, the rotational motion of the screw can be converted into linear motion of the threaded parts 33 along the axial direction of the adjusting screw 32. If the adjusting screw 32 rotates in the forward direction, the threaded parts 33 on both sides will move towards or away from each other along the screw, thereby driving the adjusting plate 34 fixed thereto to move synchronously. If the adjusting screw 32 rotates in the reverse direction, the threaded parts 33 will drive the adjusting plate 34 to move in the opposite direction. In this way, the distance between the two adjusting plates 34 can be precisely adjusted, so that the cleaning component 4 installed inside the adjusting plate 34 can adapt to the processing needs of brushed fabrics of different widths.

[0026] refer to Figure 2 One side of the upper rod 23 is slidably connected to one side of the adjusting plate 34. A limit slider 8 is fixedly connected to one side of the adjusting plate 34. A limit groove 9 is opened on one side of the upper rod 23. The limit groove 9 and the limit slider 8 are slidably connected to each other. The limit slider 8 and the limit groove 9 can limit the adjusting plate 34, so that the adjusting plate 34 slides more stably during use.

[0027] refer to Figure 3 The upper ends of the threaded rod 12 and the adjusting screw 32 are both fixedly connected to a turntable 5. The outer ring of the bearing 6 is fixedly connected to the outer side of the turntable 5, and the inner ring of the bearing 6 is fixedly connected to a handle 7. By holding the handle 7, the turntable 5 is rotated, which in turn drives the threaded rod 12 and the adjusting screw 32 fixedly connected to it to rotate. Thus, the handle 7 and the turntable 5 make it easy to rotate the threaded rod 12 and the adjusting screw 32.

[0028] refer to Figure 4The adjusting plate 34 has mounting slots 47 on opposite sides. Synchronous pulleys 48 are rotatably connected to both sides of the mounting slots 47. The outer surfaces of the synchronous pulleys 48 are interconnected via synchronous belts 49. A cleaning motor 51 is fixedly connected to the outer side of the adjusting plate 34, and the cleaning motor 51 is fixedly connected to the synchronous pulleys 48. A cleaning brush 50 is fixedly connected to the lower surface of the synchronous belt 49. When the cleaning motor 51 starts, it drives the synchronous pulleys 48 to rotate. Because the synchronous pulleys 48 on both sides of the mounting slots 47 of the adjusting plate 34 are interconnected via synchronous belts 49, the rotation of one synchronous pulley 48 drives the other synchronous pulley 48 to rotate synchronously via the synchronous belt 49, thus enabling the synchronous belt 49 to achieve stable cyclic operation. The cleaning brush 50 is fixedly connected to the lower surface of the synchronous belt 49. As the synchronous belt 49 rotates, the cleaning brush 50 moves synchronously, thereby wiping and cleaning the residual waste, lint, and other impurities on the fabric within the processing area of ​​the abrasive machine.

[0029] Operating principle and advantages: First, move the device to a suitable position so that the abrasive fabric is located inside the adjusting plate 34. During adjustment, when the height of the support rod 2 needs to be adjusted, operate the adjusting component 3 to rotate the threaded rod 12 around the rotation point on the fixing plate 10 of the bottom rod 21. Since the threaded rod 12 is threadedly connected to the threaded hole 11 of the fixing plate 10 of the upper rod 23, the rotation of the threaded rod 12 will be converted into the up and down sliding of the upper rod 23 along the insertion rod 22. When the threaded rod 12 rotates forward, the upper rod 23 moves upward along the insertion rod 22, and the overall height of the support rod 2 increases; when the threaded rod 12 rotates in the reverse direction, the upper rod 23 moves downward along the insertion rod 22, and the overall height of the support rod 2 decreases. Finally, the height of the support rod 2 is precisely adjusted to adapt to different height requirements during the abrasive processing. Then, the adjustment is driven by external force. The screw 32 rotates within the adjusting groove 31. Since the adjusting screw 32 and the threaded component 33 are threadedly connected, the rotational motion of the screw can be converted into linear motion of the threaded component 33 along the axial direction of the adjusting screw 32. If the adjusting screw 32 rotates in the forward direction, the threaded components 33 on both sides will move towards or away from each other along the screw, thereby driving the adjusting plate 34 fixed thereto to move synchronously. If the adjusting screw 32 rotates in the reverse direction, the threaded component 33 will drive the adjusting plate 34 to move in the opposite direction. In this way, the distance between the two adjusting plates 34 can be precisely adjusted, so that the cleaning component 4 installed inside the adjusting plate 34 can adapt to the processing needs of brushed fabrics of different widths. After installation, the brushing action can be performed. During the brushing process, the cleaning motor 51 starts, which drives the synchronous wheel 48 fixedly connected thereto to rotate. Since the synchronous pulleys 48 on both sides of the mounting slot 47 of the adjusting plate 34 are connected to each other by a synchronous belt 49, the rotation of one synchronous pulley 48 will drive the other synchronous pulley 48 to rotate synchronously through the synchronous belt 49, thereby enabling the synchronous belt 49 to achieve stable cyclic operation. A cleaning brush 50 is fixedly connected to the lower surface of the synchronous belt 49. As the synchronous belt 49 rotates, the cleaning brush 50 moves synchronously, thereby wiping and cleaning the residual waste, lint, and other impurities on the fabric in the processing area of ​​the abrasive machine. Then, the suction fan 42 starts, and the suction will... A negative pressure is formed inside the collection box 41, which then transmits suction through the main pipe 43 fixedly connected to it. The main pipe 43 branches into two telescopic pipes 45 via a three-way connector 44. The telescopic pipes 45 are connected to the dust suction port 46 on the opposite side of the adjustment component 3. In this way, the negative pressure suction can be ultimately transmitted to the dust suction port 46, so that the flocculent and short fibrous waste generated during the grinding process is sucked in from the dust suction port 46, and then passes through the telescopic pipes 45, the three-way connector 44, and the main pipe 43 in sequence into the collection box 41, completing the adsorption and collection of waste.

Claims

1. A waste material treatment device for a grinding machine, characterized in that: The system includes a base plate (1), a support rod (2) fixedly connected to the upper end of the base plate (1), an adjustment component (3) provided on the inner side of the support rod (2), a cleaning component (4) fixedly connected to the inner side of the adjustment component (3) and the upper end of the base plate (1), the cleaning component (4) including a collection box (41) provided on the upper end of the base plate (1), a suction fan (42) fixedly connected to the upper end of the base plate (1), the suction fan (42) fixedly connected to the collection box (41), a main pipe (43) fixedly connected to the outer side of the collection box (41), a three-way connector (44) fixedly connected to the other end of the main pipe (43), a telescopic pipe (45) fixedly connected to the other end of the three-way connector (44), and a dust suction port (46) opened on the opposite side of the adjustment component (3), the dust suction port (46) being connected to the main pipe (43).

2. The waste treatment device for a grinding machine according to claim 1, characterized in that: The support rod (2) includes a bottom rod (21) set on the upper end of the base plate (1). The upper end of the bottom rod (21) is fixedly connected to a plug rod (22). An upper rod (23) is inserted into the outer surface of the plug rod (22). An adjustment component (3) is provided on one side of the upper rod (23).

3. The waste treatment device for a grinding machine according to claim 2, characterized in that: The adjustment assembly (3) includes an adjustment groove (31) disposed on one side of the upper rod (23), an adjustment screw (32) is rotatably connected inside the adjustment groove (31), threaded parts (33) are threadedly connected to the outer surfaces on both sides of the adjustment screw (32), and an adjustment plate (34) is fixedly connected to the other side of the threaded parts (33). The cleaning assembly (4) is disposed inside the adjustment plate (34).

4. The waste treatment device for a grinding machine according to claim 3, characterized in that: One side of the upper rod (23) is slidably connected to one side of the adjusting plate (34), and a limiting slider (8) is fixedly connected to one side of the adjusting plate (34). A limiting groove (9) is opened on one side of the upper rod (23), and the limiting groove (9) and the limiting slider (8) are slidably connected to each other.

5. The waste treatment device for a grinding machine according to claim 4, characterized in that: The bottom rod (21) and the top rod (23) are both fixedly connected to a fixing plate (10) on the other side. The upper end of the fixing plate (10) on the outside of the bottom rod (21) is rotatably connected to a threaded rod (12). The surface of the fixing plate (10) on the outside of the top rod (23) is provided with a threaded hole (11). The threaded hole (11) and the threaded rod (12) are threadedly connected to each other.

6. The waste treatment device for a grinding machine according to claim 5, characterized in that: The upper ends of the threaded rod (12) and the adjusting screw (32) are both fixedly connected to a turntable (5). The outer ring of the bearing (6) is fixedly connected to the outer side of the turntable (5), and the inner ring of the bearing (6) is fixedly connected to a handle (7).

7. The waste treatment device for a grinding machine according to claim 6, characterized in that: The adjusting plate (34) has mounting slots (47) on opposite sides. The mounting slots (47) are rotatably connected to both sides of the interior of the mounting slots (47). The outer surfaces of the synchronous wheels (48) are connected to each other by a synchronous belt (49). The outer side of the adjusting plate (34) is fixedly connected to a cleaning motor (51). The cleaning motor (51) is fixedly connected to the synchronous wheel (48). The lower surface of the synchronous belt (49) is fixedly connected to a cleaning brush (50).

Citation Information

Patent Citations

  • Waste collecting device convenient for sanded cloth processing

    CN220057425U