A cooling device for a casting roll of a casting mill

CN224657674UActive Publication Date: 2026-08-21ZHEJIANG YOUFENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202521685613.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-08
Publication Date
2026-08-21
Estimated Expiration
2035-08-08

AI Technical Summary

Technical Problem

[0002]铸轧机在金属轧制过程中,铸轧辊作为核心部件直接与高温金属坯料接触,工作时会产生大量热量,若不能及时有效冷却,不仅会影响铸轧产品的质量精度,还会因辊体过热缩短其使用寿命,甚至引发设备故障,因此冷却装置是铸轧机稳定运行不可或缺的组成部分;

Benefits of technology

[0015] 1. The partition inside the water tank divides it into two areas, left and right. Multiple heat dissipation holes in the right area accelerate the discharge of hot air, allowing the cooling water to cool down quickly after absorbing heat. The circulating pump draws the cooled water from the right area through the water pump pipe and delivers it to the left area through the water outlet pipe. Together with the water pump, water inlet pipe, and water outlet pipe, a water circulation is formed, which effectively solves the waste problem caused by the direct discharge of cooling water mentioned in the background technology, reduces water consumption, lowers sewage treatment costs, and avoids thermal pollution.

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Abstract

The utility model discloses a kind of casting and rolling roll cooling device for casting and rolling mill, including bottom plate, the bottom side of the bottom plate is fixedly installed with multiple support legs, bottom plate is U-shaped, two circular holes are set in the both sides of bottom plate, multiple circular holes are all provided with hollow tube, the opposite surface of every two hollow tubes is fixedly connected with roll core and is all communicated with roll core, the outside of two roll cores is fixedly sleeved with roll sleeve, the opposite surface of every two hollow tubes is provided with connecting assembly, the baffle in water tank divides it into left and right two regions, the multiple heat dissipation holes of right side area accelerate hot gas to discharge, cooling water after heat absorption is rapidly cooled, circulating pump extracts water after cooling in right side area by water suction pipe, and water is transported to left side area by water outlet pipe, cooperate water pump, water inlet pipe, drain pipe form water circulation, to effectively solve the waste problem caused by cooling water direct discharge in background art, can reduce water resource consumption, reduce sewage treatment cost, avoid heat pollution.
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Description

Technical Field

[0001] This utility model relates to the field of casting roll cooling technology, and in particular to a casting roll cooling device for casting mills. Background Technology

[0002] In the metal rolling process, the casting rolls, as core components, come into direct contact with the high-temperature metal billet and generate a lot of heat during operation. If they cannot be cooled in time and effectively, it will not only affect the quality and precision of the cast and rolled products, but also shorten their service life due to overheating, and even cause equipment failure. Therefore, the cooling device is an indispensable part of the stable operation of the casting roll.

[0003] In the cooling system of the casting rolls of the casting and rolling mill, traditional devices mostly adopt the "one-pass" cooling mode, that is, the cooling water is discharged directly after passing through the internal flow channel or surface spraying, without setting up a special recycling mechanism.

[0004] During the casting and rolling process, the casting rolls need to be continuously cooled to maintain the process temperature. The cooling water only increases in temperature after absorbing heat, and the water quality is not seriously polluted. Direct discharge not only leads to a large waste of water resources, but also requires additional investment in sewage treatment costs to avoid thermal pollution to the surrounding environment due to excessively high water temperature. Therefore, a casting roll cooling device for casting and rolling mills is proposed to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a cooling device for casting rolls in a casting and rolling mill, thereby solving the aforementioned problems.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A cooling device for casting rolls in a casting and rolling mill includes a base plate with multiple support legs fixedly installed on its bottom side. The base plate is U-shaped, with two circular holes on each side. Hollow tubes are installed in each of the multiple circular holes. Roll cores are fixedly connected to and communicate with the opposite faces of each pair of hollow tubes. Roll sleeves are fixedly fitted onto the outer sides of each pair of roller cores. A connecting assembly is provided on the opposite sides of each pair of hollow tubes. A water tank is fixedly installed on the bottom side of the base plate, and a partition is fixedly installed inside the water tank. The water tank is divided into two areas by the partition. A water supply assembly and a circulation assembly are respectively provided on both sides of the water tank.

[0008] Preferably, the water delivery assembly includes a water pump fixedly installed on one side of the water tank, an extraction pipe fixedly installed on one side of the water pump, the other end of the extraction pipe extending into the left side area of ​​the water tank, and an inlet pipe fixedly connected to the other side of the water pump.

[0009] Preferably, the connecting assembly includes multiple hollow tubes, each with a limiting groove on its outer side, a sleeve on its outer side, a limiting ring fixedly installed inside each sleeve, and the limiting rings located in the multiple limiting grooves respectively.

[0010] Preferably, a drain pipe is fixedly installed on one side of the water tank and is connected to the water tank. One end of each of the two hollow tubes on the left side is fixedly connected to one side of the water inlet pipe and is connected to the water inlet pipe. One end of each of the two hollow tubes on the right side is fixedly connected to one side of the drain pipe and is connected to the drain pipe.

[0011] Preferably, the circulation component includes a circulation pump fixedly connected to one side of the water tank, a water pump pipe and a water outlet pipe fixedly installed on both sides of the circulation pump, the other ends of the water pump pipe and the water outlet pipe extending to the left and right side areas of the water tank, and multiple heat dissipation holes opened on both sides of the water tank, all of which are connected to the right side area of ​​the water tank.

[0012] Preferably, limiting plates are fixedly sleeved on the outer sides of the two hollow tubes located at the top and bottom, and the side of each pair of limiting plates that is far apart from each other is respectively attached to the inner walls of the two sides of the bottom plate.

[0013] Preferably, a motor is fixedly installed on one inner wall of the base plate. The output end of the motor rotates through the base plate and is fixedly connected to a rotating rod. A first synchronous pulley is fixedly sleeved on the outer side of the rotating rod, and a second synchronous pulley is fixedly sleeved on the outer side of the hollow tube located at the upper right. The first and second synchronous pulleys share the same synchronous belt.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The partition inside the water tank divides it into two areas, left and right. Multiple heat dissipation holes in the right area accelerate the discharge of hot air, allowing the cooling water to cool down quickly after absorbing heat. The circulating pump draws the cooled water from the right area through the water pump pipe and delivers it to the left area through the water outlet pipe. Together with the water pump, water inlet pipe, and water outlet pipe, a water circulation is formed, which effectively solves the waste problem caused by the direct discharge of cooling water mentioned in the background technology, reduces water consumption, lowers sewage treatment costs, and avoids thermal pollution.

[0016] 2. The limiting grooves on the outer side of multiple hollow tubes cooperate with the limiting rings inside the sleeve to restrict water overflow and ensure stable water delivery when the hollow tubes rotate. The limiting plates on the outer side of the upper and lower hollow tubes fit against the inner wall of the bottom plate to restrict the left and right displacement of the hollow tubes and ensure the stability of the cooling water flow channel when the roller core rotates. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0018] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0019] Figure 3 The structure of this utility model Figure 2 Partial schematic diagram of section A;

[0020] Figure 4 This is a schematic diagram of the sleeve part of the structure of this utility model.

[0021] In the diagram: 1. Base plate; 2. Hollow tube; 3. Roller core; 4. Roller sleeve; 5. Limiting groove; 6. Sleeve; 7. Limiting ring; 8. Drain pipe; 9. Inlet pipe; 10. Water tank; 11. Water pump; 12. Heat dissipation hole; 13. Circulation pump; 14. Pumping pipe; 15. Outlet pipe; 16. Motor; 17. Rotating rod; 18. First synchronous pulley; 19. Second synchronous pulley; 20. Synchronous belt; 21. Support leg; 22. Limiting plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example: Refer to Figure 1-4A cooling device for casting rolls in a casting and rolling mill includes a base plate 1. Multiple support legs 21 are fixedly installed on the bottom side of the base plate 1. The base plate 1 is U-shaped, with two circular holes on each side. Hollow tubes 2 are installed within each of the circular holes. A roll core 3 is fixedly connected to and communicates with the opposite faces of every two hollow tubes 2. Roll sleeves 4 are fixedly fitted onto the outer sides of each of the two roll cores 3. A connecting assembly is provided on the opposite faces of every two hollow tubes 2. A water tank 10 is fixedly installed on the bottom side of the base plate 1. A partition is fixedly installed inside the water tank 10, dividing the water tank 10 into two areas. Water supply components and circulation components are respectively installed on both sides of the water tank 10. The connecting components include multiple hollow tubes 2, each with a limiting groove 5 on its outer side. Each hollow tube 2 has a sleeve 6 on its outer side, and each sleeve 6 has a limiting ring 7 fixedly installed inside. The limiting rings 7 are located within the limiting grooves 5. A drain pipe 8 is fixedly installed on one side of the water tank 10, connecting to the water tank 10. Two drain pipes are installed on the left side... One end of each hollow tube 2 is fixedly connected to one side of the inlet pipe 9 and communicates with the inlet pipe 9. One end of each of the two hollow tubes 2 on the right side is fixedly connected to one side of the drain pipe 8 and communicates with the drain pipe 8. The water supply assembly includes a water pump 11 fixedly installed on one side of the water tank 10. An extraction pipe is fixedly installed on one side of the water pump 11. The other end of the extraction pipe extends to the left side area of ​​the water tank 10. The inlet pipe 9 is fixedly connected to the other side of the water pump 11. By setting up the water pump 11, the water pump 11 can be started synchronously during the transportation process, which can drive the extraction pipe to extract the cooling water in the left side area of ​​the water tank 10. Then the cooling water is transported to the two left hollow tubes 2 through the inlet pipe 9. Since the hollow tubes 2 are connected to the roller core 3, the water source can flow along the roller core 3, thereby taking away the heat on the roller sleeve 4. The water source that takes away the heat will flow from the two right hollow tubes 2 into the drain pipe 8. Finally, the water source is transported to the right side area of ​​the water tank 10 through the drain pipe 8. After cooling, it can be recycled.

[0024] Specifically, the circulation assembly includes a circulation pump 13 fixedly connected to one side of the water tank 10, and a water suction pipe 14 and a water outlet pipe 15 fixedly installed on both sides of the circulation pump 13. The other ends of the water suction pipe 14 and the water outlet pipe 15 extend to the left and right sides of the water tank 10, respectively. Multiple heat dissipation holes 12 are provided on both sides of the water tank 10, and the multiple heat dissipation holes 12 are connected to the right side of the water tank 10. By providing multiple heat dissipation holes 12, the heat dissipation holes 12 can accelerate the discharge of hot air, thereby enabling the water source in the right side area to cool down quickly. When the water source in the right side area is cooled down, the circulation pump 13 is started to drive the water suction pipe 14 to draw water from the right side area, and then the water source is transported to the left side area through the water outlet pipe 15, thereby realizing the recycling of water resources.

[0025] Specifically, limiting plates 22 are fixedly sleeved on the outer sides of the two hollow tubes 2 located at the top and bottom. The side of each pair of limiting plates 22 that is far apart from each other is respectively attached to the inner walls of the two sides of the base plate 1. By setting multiple limiting plates 22, the multiple limiting plates 22 can limit the two hollow tubes 2 at the top and bottom, so that they can only rotate and avoid left and right deviation.

[0026] Specifically, a motor 16 is fixedly installed on the inner wall of one side of the base plate 1. The output end of the motor 16 rotates through the base plate 1 and is fixedly connected to a rotating rod 17. A first synchronous pulley 18 is fixedly sleeved on the outer side of the rotating rod 17, and a second synchronous pulley 19 is fixedly sleeved on the outer side of the hollow tube 2 located on the upper right. The first synchronous pulley 18 and the second synchronous pulley 19 share the same synchronous belt 20. By setting the motor 16, when it is necessary to cast and roll the material, starting the motor 16 will drive the rotating rod 17 to rotate. Since the first synchronous pulley 18 is fixedly sleeved on the outer side of the rotating rod 17, and the first synchronous pulley 18 and the second synchronous pulley 19 share the same synchronous belt 20, under the meshing transmission of the synchronous belt 20, the second synchronous pulley 19 drives the hollow tube 2 connected to it to rotate, thereby causing the roller core 3 fixedly connected to the hollow tube 2 to rotate synchronously. At this time, the material to be cast and rolled is placed between the two roller sleeves 4, and then the two rotating roller cores 3 can realize the conveying of the material.

[0027] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be any conventional known device, such as a computer, that can control the operation of the electrical components mentioned in the article.

[0028] In use: Starting the motor 16 will drive the rotating rod 17 to rotate. Since the first synchronous pulley 18 is fixedly sleeved on the outside of the rotating rod 17, and the first synchronous pulley 18 and the second synchronous pulley 19 are meshed and driven by the same synchronous belt 20, the second synchronous pulley 19 will synchronously drive the hollow tube 2 connected to it to rotate, thereby causing the roller core 3 fixedly connected to the hollow tube 2 to rotate synchronously. At this time, the material to be cast and rolled is placed between the two roller sleeves 4, and the rotating roller core 3 can realize the conveying of the material. During the material conveying process, the water pump 11 is started synchronously. The water pump 11 will draw cooling water from the left area of ​​the water tank 10 through the extraction pipe, and then the cooling water is transported to the two hollow tubes 2 on the left side through the water inlet pipe 9. Connected to the roller core 3, the cooling water flows along the roller core 3, thereby carrying away the heat on the roller sleeve 4. The cooled water that has absorbed heat flows from the two hollow tubes 2 on the right side into the drain pipe 8, and is finally transported to the right side area of ​​the water tank 10 through the drain pipe 8. After cooling, it can be recycled. In addition, multiple heat dissipation holes 12 are provided on the right side area of ​​the water tank 10. These heat dissipation holes 12 can accelerate the discharge of hot air and make the cooling water in the right side area cool down quickly. At the same time, the device is equipped with multiple sleeves 6, and each sleeve 6 is fixedly installed with a limit ring 7. The limit ring 7 is embedded in the limit groove 5 opened in the multiple hollow tubes 2. This structure can not only prevent the water source from overflowing during the transportation process, but also ensure that the multiple hollow tubes 2 can stably transport cooling water during rotation.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cooling device for casting rolls in a casting and rolling mill, comprising a base plate (1), characterized in that, The bottom side of the base plate (1) is fixedly installed with multiple support legs (21). The base plate (1) is U-shaped. Two round holes are opened on both sides of the base plate (1). Hollow tubes (2) are installed in the multiple round holes. Roller cores (3) are fixedly connected to the opposite sides of each pair of hollow tubes (2) and are connected to the roller cores (3). Roller sleeves (4) are fixedly sleeved on the outside of each pair of roller cores (3). Connecting components are provided on the opposite sides of each pair of hollow tubes (2). A water tank (10) is fixedly installed on the bottom side of the base plate (1). A partition is fixedly installed inside the water tank (10). The water tank (10) is divided into two areas by the partition. A water delivery component and a circulation component are respectively provided on both sides of the water tank (10).

2. A cooling device for casting rolls in a casting and rolling mill according to claim 1, characterized in that, The water delivery assembly includes a water pump (11) fixedly installed on one side of a water tank (10), a suction pipe fixedly installed on one side of the water pump (11), the other end of the suction pipe extending into the left side area of ​​the water tank (10), and an inlet pipe (9) fixedly connected to the other side of the water pump (11).

3. A cooling device for casting rolls in a casting and rolling mill according to claim 1, characterized in that, The connecting assembly includes multiple hollow tubes (2) with limit grooves (5) on the outside of each tube, sleeves (6) on the outside of each hollow tube (2), and limit rings (7) fixedly installed inside each sleeve (6). The multiple limit rings (7) are located in the multiple limit grooves (5).

4. A cooling device for casting rolls in a casting and rolling mill according to claim 3, characterized in that, A drain pipe (8) is fixedly installed on one side of the water tank (10). The drain pipe (8) is connected to the water tank (10). One end of each of the two hollow pipes (2) on the left side is fixedly connected to one side of the water inlet pipe (9) and connected to the water inlet pipe (9). One end of each of the two hollow pipes (2) on the right side is fixedly connected to one side of the drain pipe (8) and connected to the drain pipe (8).

5. A cooling device for casting rolls in a casting and rolling mill according to claim 1, characterized in that, The circulation assembly includes a circulation pump (13) fixedly connected to one side of a water tank (10). A water pump (14) and a water outlet pipe (15) are fixedly installed on both sides of the circulation pump (13). The other ends of the water pump (14) and the water outlet pipe (15) extend to the left and right sides of the water tank (10). Multiple heat dissipation holes (12) are provided on both sides of the water tank (10). The multiple heat dissipation holes (12) are connected to the right side of the water tank (10).

6. A cooling device for casting rolls in a casting and rolling mill according to claim 1, characterized in that, Limiting plates (22) are fixedly sleeved on the outer sides of the two hollow tubes (2) located above and below. The sides of each pair of limiting plates (22) that are far apart from each other are respectively attached to the inner walls of the two sides of the bottom plate (1).

7. A cooling device for casting rolls in a casting and rolling mill according to claim 1, characterized in that, A motor (16) is fixedly installed on the inner wall of one side of the base plate (1). The output end of the motor (16) rotates through the base plate (1) and is fixedly connected to a rotating rod (17). A first synchronous pulley (18) is fixedly sleeved on the outer side of the rotating rod (17). A second synchronous pulley (19) is fixedly sleeved on the outer side of the hollow tube (2) located on the upper right. The first synchronous pulley (18) and the second synchronous pulley (19) share the same synchronous belt (20).