Full-automatic hydraulic adjusting structure for roller

Abstract

The utility model discloses a kind of full-automatic hydraulic pressure adjusting structures of roll, comprising: rolling mill rack, full-automatic hydraulic pressure adjusting structure is installed on rolling mill rack;Full-automatic hydraulic pressure adjusting structure includes: a pair of equipment installation slot, two pairs of installation track, bottom press roll, adjusting chuck mounting assembly, top press roll, a pair of first hydraulic cylinder, two pairs of second hydraulic cylinder, a pair of combined support, auxiliary fixed plate and a pair of fixed pin rod;The utility model relates to the technical field of rolling mill equipment, the beneficial effect of the case is: solve the current roll adjusting structure mostly uses manual adjustment or worm gear transmission adjustment, manual adjustment operation is tedious, workers need to spend a lot of time and effort to repeatedly debug, not only labor intensity is big, and adjustment accuracy is difficult to guarantee, it is prone to lead to the thickness of rolled product uneven, surface quality is poor, worm gear adjustment exists return gap, unable to guarantee the problem of rolling quality.

Description

Technical Field

[0001] This utility model relates to the field of steel rolling equipment technology, specifically to a fully automatic hydraulic adjustment structure for rolling mill rolls. Background Technology

[0002] In the metal rolling and processing industry, such as steel rolling, rolls are key components of rolling mills. Their installation accuracy and adjustment performance directly affect the quality, dimensional accuracy, and production efficiency of rolled products. Most existing roll adjustment structures adopt manual adjustment or worm gear transmission adjustment. Manual adjustment is cumbersome and requires workers to spend a lot of time and energy on repeated adjustments. Not only is it labor-intensive, but it is also difficult to guarantee the adjustment accuracy, which can easily lead to uneven thickness and poor surface quality of rolled products. Worm gear adjustment has backlash, which cannot guarantee the quality of rolled steel. Utility Model Content

[0003] To achieve the above objectives, this utility model is implemented through the following technical solution: a fully automatic hydraulic adjustment structure for rolling mills, comprising: a rolling mill frame, on which a fully automatic hydraulic adjustment structure is installed;

[0004] The fully automatic hydraulic adjustment structure includes: a pair of equipment mounting slots, two pairs of mounting rails, a bottom pressure roller, an adjustable clamping mounting assembly, a top pressure roller, a pair of first hydraulic cylinders, two pairs of second hydraulic cylinders, a pair of combined brackets, an auxiliary fixing plate, and a pair of fixing pins;

[0005] A pair of equipment mounting slots are provided on the mill stand. Two pairs of mounting rails are installed on the inner wall of the equipment mounting slots. The left end of the bottom pressure roller is fixedly installed on the mounting rail. An adjustable clamping mounting assembly is installed on the right wall of the mill stand. The right end of the bottom pressure roller is installed on the mounting rail via the adjustable clamping mounting assembly. The top pressure roller is movably installed on the mounting rail. A pair of first hydraulic cylinders are embedded on both sides of the top of the mill stand and are connected to the top pressure roller. Two pairs of second hydraulic cylinders are embedded inside the pair of first hydraulic cylinders and are connected to the top pressure roller via their output ends. A pair of combined brackets are installed on the right wall of the mill stand. An auxiliary fixing plate is installed at the right end of the top pressure roller and is mounted on the pair of combined brackets via a pair of fixing pins.

[0006] Preferably, a rotating shaft connecting frame is provided at the left end of the bottom pressure roller and the top pressure roller.

[0007] Preferably, a pair of first hydraulic cylinders are mounted on the top pressure roller via a connecting block.

[0008] Preferably, the two pairs of second hydraulic cylinders are mounted on the top pressure roller via fixed brackets.

[0009] Preferably, the adjustable clamping mounting assembly includes: a pair of equipment brackets, two pairs of swivel fasteners, a pair of threaded telescopic rods, and a pair of clamping slots;

[0010] A pair of equipment supports are installed on the lower right side wall of the rolling mill stand. Two pairs of swivel fasteners are movably installed on a pair of equipment supports. A pair of threaded telescopic rods are installed in the middle of the two pairs of swivel fasteners. A pair of clamping grooves are opened on the bottom pressure roller.

[0011] Preferably, a pair of threaded telescopic rods are mounted on two pairs of swivel fasteners via hinges.

[0012] Beneficial effects

[0013] This utility model provides a fully automatic hydraulic adjustment structure for rolling mill rolls, which has the following advantages: Through the coordinated action of a pair of first hydraulic cylinders and two pairs of second hydraulic cylinders, this fully automatic hydraulic adjustment structure can precisely control the position and pressure of the top pressure roller. It can quickly and conveniently adjust the rollers according to different rolling specifications and process requirements, eliminating the need for complex disassembly and reinstallation operations as with traditional structures. This significantly shortens roller change time, improves production efficiency, and better adapts to diverse market demands. Furthermore, the roller shaft is fixed in place by a locking structure, ensuring stable installation while allowing for rapid maintenance and replacement, thus guaranteeing production quality. This solves the problems of existing rolling mill roll adjustment structures, which mostly rely on manual adjustment or worm gear transmission. Manual adjustment is cumbersome, requiring workers to spend a lot of time and energy on repeated adjustments, resulting in high labor intensity and difficulty in guaranteeing adjustment accuracy, easily leading to uneven thickness and poor surface quality in the rolled products. Worm gear adjustment also suffers from backlash, failing to guarantee the quality of rolled steel. Attached Figure Description

[0014] Figure 1 This is a right-side perspective three-dimensional structural diagram of the fully automatic hydraulic adjustment structure for rolling mills described in this utility model.

[0015] Figure 2 This is a left-side perspective three-dimensional structural diagram of the fully automatic hydraulic adjustment structure for rolling mills described in this utility model.

[0016] Figure 3 This is a right-side structural schematic diagram of the fully automatic hydraulic adjustment structure for rolling mills described in this utility model.

[0017] In the diagram: 1-rolling mill frame; 2-equipment mounting slot; 3-mounting track; 4-bottom pressure roller; 5-top pressure roller; 6-first hydraulic cylinder; 7-second hydraulic cylinder; 8-combination bracket; 9-auxiliary fixing plate; 10-fixing pin; 11-rotating shaft connecting frame; 12-connecting block; 13-fixed bracket; 14-equipment bracket; 15-rotary fastening bracket; 16-threaded telescopic rod; 17-clamping groove; 18-hinge seat. Detailed Implementation

[0018] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] Example: Please refer to Figure 1-3 A fully automatic hydraulic adjustment structure for rolling mill rolls includes: a rolling mill frame 1, on which a fully automatic hydraulic adjustment structure is installed;

[0020] The fully automatic hydraulic adjustment structure includes: a pair of equipment mounting slots 2, two pairs of mounting rails 3, bottom pressure rollers 4, adjustable clamping mounting components, top pressure rollers 5, a pair of first hydraulic cylinders 6, two pairs of second hydraulic cylinders 7, a pair of combined brackets 8, auxiliary fixing plates 9, and a pair of fixing pins 10.

[0021] A pair of equipment mounting slots 2 are formed on the mill stand 1, providing a base position for the installation of other components. Two pairs of mounting rails 3 are installed on the inner wall of the equipment mounting slots 2, providing guidance for the installation and movement of the bottom pressure roller 4 and the top pressure roller 5. The left end of the bottom pressure roller 4 is fixedly installed on the mounting rail 3. An adjustable clamping mounting assembly is installed on the right wall of the mill stand 1. The right end of the bottom pressure roller 4 is installed on the mounting rail 3 via the adjustable clamping mounting assembly. The top pressure roller 5 is movably installed on the mounting rail 3 and can move up and down on the mounting rail 3. Both the top pressure roller 5 and the bottom pressure roller 4 are installed in the equipment slots 2 via roller shaft supports, and the top pressure roller 5 and the bottom pressure roller 4 can rotate on the roller shaft supports. A pair of first liquid The pressure cylinder 6 is embedded on both sides of the top of the mill stand 1 and connected to the top pressure roller 5 through the connecting block 12, providing the main up and down movement power for the top pressure roller 5. Two pairs of second hydraulic cylinders 7 are embedded inside the pair of first hydraulic cylinders 6 and are installed on the mill stand 1 through the fixing bracket 13 and connected to the top pressure roller 5. The output ends of the two pairs of second hydraulic cylinders 7 are connected to the top pressure roller 5, which can finely adjust the position of the top pressure roller 5 and improve the adjustment accuracy. A pair of combined brackets 8 are installed on the right side wall of the mill stand 1, and the auxiliary fixing plate 9 is installed at the right end of the top pressure roller 5. The auxiliary fixing plate 9 is installed on the pair of combined brackets 8 through a pair of fixing pins 10, which plays the role of assisting in fixing the top pressure roller 5 and enhancing its stability.

[0022] In the specific implementation process, the bottom pressure roller 4 and the left end of the top pressure roller 5 are further provided with a rotating shaft connecting frame 11 for connecting with the external drive end.

[0023] In the specific implementation process, a pair of first hydraulic cylinders 6 are further mounted on the top pressure roller 5 via connecting block 12.

[0024] In the specific implementation process, the two pairs of second hydraulic cylinders 7 are further installed on the rolling mill frame 1 by fixed brackets 13 to ensure the stable installation of the second hydraulic cylinders 7.

[0025] In the specific implementation process, the adjustable clamping installation assembly further includes: a pair of equipment brackets 14, two pairs of rotating fastener brackets 15, a pair of threaded telescopic rods 16 and a pair of clamping grooves 17;

[0026] A pair of equipment brackets 14 are installed on the lower right side wall of the rolling mill frame 1. Two pairs of rotating fasteners 15 are movably installed on the pair of equipment brackets 14. A pair of threaded telescopic rods 16 are installed in the middle of the two pairs of rotating fasteners 15. A pair of clamping grooves 17 are opened on the bottom pressure roller 4.

[0027] In the specific implementation process, a pair of threaded telescopic rods 16 are further installed on two pairs of rotating fasteners 15 through hinge seats 18. By adjusting the extension length of the threaded telescopic rods 16, the bent rotating fasteners 15 are rotated on the equipment support 14, so that one end of them is inserted into the clamping groove 17 opened on the bottom pressure roller 4 to achieve installation and fixation.

[0028] Working process: Before the rolling mill starts working, the bottom pressure roller 4 and the top pressure roller 5 are in their initial positions. The bottom pressure roller 4 is fixed in a suitable position by the adjustable clamping mounting assembly. The top pressure roller 5 is held at its initial height by the support of the first hydraulic cylinder 6 and the second hydraulic cylinder 7. The auxiliary fixing plate 9 is fixed to the combined support 8 by the fixing pin 10. According to the specifications of the rolled product, the control system controls the movement of the first hydraulic cylinder 6 and the second hydraulic cylinder 7. The first hydraulic cylinder 6 moves first, driving the top pressure roller 5 downward to its approximate position. Then, the second hydraulic cylinder 7 cooperates to make fine adjustments, so that the gap between the top pressure roller 5 and the bottom pressure roller 4 reaches the precise rolling position. To meet the required gap, the rolling mill drive device is activated, which drives the bottom pressure roller 4 and the top pressure roller 5 to rotate via the rotating shaft connecting frame 11, feeding the material to be rolled between the two rollers for rolling. During the rolling process, if it is necessary to adjust the rolling gap, the control system can control the action of the first hydraulic cylinder 6 and the second hydraulic cylinder 7 in real time based on the information fed back by the sensor, so as to realize the automatic adjustment of the rolling gap and ensure the stable quality of the rolled product. After the rolling work is completed, the first hydraulic cylinder 6 and the second hydraulic cylinder 7 are controlled to move the top pressure roller 5 upward to the initial position, the adjustable clamping installation component is released, and the bottom pressure roller 4 is returned to the initial position to prepare for the next rolling work.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic hydraulic adjustment structure for rolling mill rolls, comprising: The rolling mill stand (1) is characterized in that a fully automatic hydraulic adjustment structure is installed on the rolling mill stand (1); The fully automatic hydraulic adjustment structure includes: a pair of equipment mounting slots (2), two pairs of mounting rails (3), bottom pressure rollers (4), adjustable clamping mounting components, top pressure rollers (5), a pair of first hydraulic cylinders (6), two pairs of second hydraulic cylinders (7), a pair of combined brackets (8), auxiliary fixing plates (9), and a pair of fixing pins (10); A pair of equipment mounting slots (2) are opened on the mill stand (1), two pairs of mounting rails (3) are installed on the inner wall of the equipment mounting slots (2), the left end of the bottom pressure roller (4) is fixedly installed on the mounting rail (3), the adjustable clamping mounting assembly is installed on the right wall of the mill stand (1), the right end of the bottom pressure roller (4) is installed on the mounting rail (3) through the adjustable clamping mounting assembly, the top pressure roller (5) is movably installed on the mounting rail (3), and a pair of first hydraulic cylinders (6) are embedded in the mill stand. (1) At the top two sides, a pair of first hydraulic cylinders (6) are connected to the top pressure roller (5), and two pairs of second hydraulic cylinders (7) are embedded inside the pair of first hydraulic cylinders (6). The output ends of the two pairs of second hydraulic cylinders (7) are connected to the top pressure roller (5). A pair of combined brackets (8) are installed on the right side wall of the mill frame (1). An auxiliary fixing plate (9) is installed at the right end of the top pressure roller (5). The auxiliary fixing plate (9) is installed on the pair of combined brackets (8) through a pair of fixing pins (10).

2. The fully automatic hydraulic adjustment structure for rolling mills according to claim 1, characterized in that, A rotating shaft connecting frame (11) is provided at the left end of the bottom pressure roller (4) and the top pressure roller (5).

3. The fully automatic hydraulic adjustment structure for rolling mills according to claim 1, characterized in that, A pair of first hydraulic cylinders (6) are mounted on the top pressure roller (5) via connecting blocks (12).

4. The fully automatic hydraulic adjustment structure for rolling mills according to claim 1, characterized in that, Two pairs of second hydraulic cylinders (7) are mounted on the top pressure roller (5) via fixed brackets (13).

5. The fully automatic hydraulic adjustment structure for rolling mills according to claim 1, characterized in that, The adjustable clamping mounting assembly includes: a pair of equipment brackets (14), two pairs of swivel fasteners (15), a pair of threaded telescopic rods (16), and a pair of clamping grooves (17); A pair of equipment brackets (14) are installed on the lower right side wall of the rolling mill frame (1). Two pairs of rotating fasteners (15) are movably installed on a pair of equipment brackets (14). A pair of threaded telescopic rods (16) are installed in the middle of the two pairs of rotating fasteners (15). A pair of clamping grooves (17) are opened on the bottom pressure roller (4).

6. The fully automatic hydraulic adjustment structure for rolling mills according to claim 5, characterized in that, A pair of threaded telescopic rods (16) are mounted on two pairs of swivel fasteners (15) via hinges (18).

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