A kind of suction steam removal cooling equipment matched with infrared temperature measurement of rolling
Patent Information
- Application Number
- CN202521717010.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-13
AI Technical Summary
[0002]在轧钢生产过程中,轧钢表面温度的精确监测对于保证钢材质量、控制轧制工艺参数以及提高生产效率起着至关重要的作用,现有的轧钢在进行冷却时多是采用接触式热电偶或单波长红外测温仪,测温精度较低,易受水雾、氧化铁皮干扰,蒸汽会在红外测温仪的镜头表面凝结,形成水珠或水雾,遮挡测温仪的光学窗口,导致红外辐射信号无法准确到达探测器,从而使测量结果出现偏差甚至无法测量,蒸汽弥漫在空气中,长时间会对设备造成腐蚀,且对周围生产环境造成影响
[0013]本实用新型提供了一种轧钢红外测温配合的抽吸除蒸汽降温设备,具备以下有益效果:本方案使用了红外监测降温蒸汽抽吸结构,通过设置一对抽吸风机和一对蒸汽输送管,能够快速、有效地将轧钢表面产生的蒸汽从测温区域抽吸走,减少蒸汽对双波长红外测温仪的干扰,确保测温仪能够准确接收轧钢表面发出的红外辐射信号,从而大大提高了轧钢温度监测的精度和可靠性,为轧制工艺的精确控制提供了有力保障,储水箱、控制开关阀和若干降温喷头的设置,可根据实际生产需求,精确控制喷水量和喷水范围,对轧钢表面进行有针对性的降温处理,收集箱和蒸汽冷凝回收组件的配合使用,能够将抽吸进来的蒸汽进行冷凝回收,冷凝后的水可以通过排水孔回流至储水箱,实现水资源的循环利用,减少了水资源的浪费,降低了生产成本,同时也避免了蒸汽直接排放对环境造成的影响,符合绿色生产的要求,同时采用双波长红外测温仪进行轧钢温度监测,对比单波长红外测温仪可通过测量两个不同波段的辐射比值来计算温度,能有效抵消烟雾、水蒸气、灰尘等环境干扰对测量结果的影响,保持测量精度,解决了现有的轧钢在进行冷却时多是采用接触式热电偶或单波长红外测温仪,测温精度较低,易受水雾、氧化铁皮干扰,蒸汽会在红外测温仪的镜头表面凝结,形成水珠或水雾,遮挡测温仪的光学窗口,导致红外辐射信号无法准确到达探测器,从而使测量结果出现偏差甚至无法测量,蒸汽弥漫在空气中,长时间会对设备造成腐蚀,且对周围生产环境造成影响的问题。
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Figure CN224657688U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of steel rolling cooling equipment, specifically a steel rolling infrared temperature measurement combined with a steam extraction and cooling device. Background Technology
[0002] In the steel rolling process, accurate monitoring of the steel surface temperature plays a crucial role in ensuring steel quality, controlling rolling process parameters, and improving production efficiency. Currently, most steel rolling processes use contact thermocouples or single-wavelength infrared thermometers for cooling, which have low temperature measurement accuracy and are easily affected by water mist and iron oxide scale. Steam will condense on the lens surface of the infrared thermometer, forming water droplets or mist, which will block the optical window of the thermometer, causing the infrared radiation signal to fail to reach the detector accurately, resulting in measurement deviations or even failure to measure. Steam that permeates the air will corrode the equipment over time and affect the surrounding production environment. Utility Model Content
[0003] To achieve the above objectives, this utility model is implemented through the following technical solution: a steam extraction and cooling device for steel rolling combined with infrared temperature measurement, comprising: two pairs of fixed support rods and a fixed plate, the fixed plate being installed at the top of the two pairs of fixed support rods, and an infrared monitoring and cooling steam extraction structure being installed on the fixed support rods and the fixed plate;
[0004] The infrared monitoring cooling steam extraction structure includes: a water storage tank, a pair of control valves, several cooling nozzles, a mounting bracket, a dual-wavelength infrared thermometer, a pair of extraction fans, a pair of steam delivery pipes, a collection box, and a steam condensation and recovery assembly.
[0005] The water storage tank is embedded in the middle of the fixed plate. A pair of control valves are installed on the lower wall of the water storage tank. Several cooling nozzles are installed on the outlet of the pair of control valves. The mounting bracket is installed in the middle of the front wall of the fixed plate. A dual-wavelength infrared thermometer is installed on the lower wall of the mounting bracket. A pair of suction fans are installed in the middle of two pairs of fixed supports. One end of a pair of steam delivery pipes is installed on top of the suction fans. The collection box is installed above the water storage tank. The other end of the pair of steam delivery pipes is connected to the collection box. The steam condensation recovery assembly is installed on the collection box.
[0006] Preferably, the bottom of the two pairs of fixed support rods is provided with mounting plates.
[0007] Preferably, a pair of suction fans are mounted on two pairs of fixed support rods via connecting rods.
[0008] Preferably, an auxiliary bracket is mounted on the mounting bracket.
[0009] Preferably, a drainage hole is provided on the lower wall of the collection box and is connected to the water storage tank.
[0010] Preferably, the steam condensation recovery assembly includes: a recovery chamber, an exhaust pipe, an exhaust chamber, a condenser plate, a compressor, and a water collection hopper;
[0011] The recovery chamber is located inside the collection box, the exhaust pipe is located at the top of the collection box, the exhaust chamber is located in the middle of the exhaust pipe, the condenser plate is installed in the middle of the exhaust chamber, the compressor chiller is installed on the front wall of the exhaust pipe and connected to the condenser plate, and the water collection hopper is located in the middle of the bottom of the collection box.
[0012] Beneficial effects
[0013] This utility model provides a steam extraction and cooling device for steel rolling combined with infrared temperature measurement, which has the following beneficial effects: This solution uses an infrared monitoring and cooling steam extraction structure. By setting up a pair of extraction fans and a pair of steam delivery pipes, it can quickly and effectively extract the steam generated on the surface of the steel rolling from the temperature measurement area, reducing the interference of steam on the dual-wavelength infrared thermometer and ensuring that the thermometer can accurately receive the infrared radiation signal emitted by the surface of the steel rolling. This greatly improves the accuracy and reliability of steel rolling temperature monitoring, providing a strong guarantee for the precise control of the rolling process. The setting of a water storage tank, control valve, and several cooling nozzles allows for precise control of the water spray volume and spray range according to actual production needs, enabling targeted cooling treatment of the steel rolling surface. The combined use of a collection tank and a steam condensation and recovery component allows for the condensation and recovery of the extracted steam. The condensed water can flow back to the water storage tank through the drain hole, realizing the utilization of water resources. Recycling reduces water waste and lowers production costs, while also avoiding the environmental impact of direct steam emissions, meeting the requirements of green production. Furthermore, the use of a dual-wavelength infrared thermometer for steel rolling temperature monitoring, compared to a single-wavelength infrared thermometer, calculates temperature by measuring the radiation ratio of two different wavelengths. This effectively counteracts the influence of environmental interference such as smoke, water vapor, and dust on the measurement results, maintaining measurement accuracy. It also solves the problems of existing steel rolling processes that mostly use contact thermocouples or single-wavelength infrared thermometers for cooling, resulting in low temperature measurement accuracy, susceptibility to water mist and iron oxide scale interference, condensation of steam on the infrared thermometer lens surface forming water droplets or mist that obstructs the optical window, preventing the infrared radiation signal from accurately reaching the detector, leading to measurement deviations or even failure to measure. Additionally, steam permeating the air over time can corrode equipment and impact the surrounding production environment. Attached Figure Description
[0014] Figure 1 This is a front-view three-dimensional structural diagram of a steam extraction and cooling device for steel rolling combined with infrared temperature measurement, as described in this utility model.
[0015] Figure 2This is a bottom-view three-dimensional structural diagram of a steam extraction and cooling device for steel rolling combined with infrared temperature measurement, as described in this utility model.
[0016] Figure 3 This is a schematic diagram of the main structure of a steam extraction and cooling device for steel rolling combined with infrared temperature measurement, as described in this utility model.
[0017] Figure 4 This is a schematic diagram of the main sectional view of the collection box of the steam extraction and cooling device for steel rolling infrared temperature measurement as described in this utility model.
[0018] In the diagram: 1-Fixed support rod; 2-Fixed plate; 3-Water storage tank; 4-Control switch valve; 5-Cooling nozzle; 6-Mounting bracket; 7-Dual-wavelength infrared thermometer; 8-Suction fan; 9-Steam delivery pipe; 10-Collection box; 11-Mounting plate; 12-Connecting rod; 13-Auxiliary bracket; 14-Drain hole; 15-Recovery chamber; 16-Exhaust pipe; 17-Exhaust chamber; 18-Condensing plate; 19-Compression refrigeration unit; 20-Water receiving hopper. Detailed Implementation
[0019] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0020] Example: Please refer to Figure 1-4 A steel rolling infrared temperature measurement combined with steam extraction and cooling device includes: two pairs of fixed support rods 1 and a fixed plate 2. The fixed plate 2 is installed at the top of the two pairs of fixed support rods 1. The fixed support rods 1 and the fixed plate 2 are equipped with an infrared monitoring and cooling steam extraction structure.
[0021] The infrared monitoring cooling steam extraction structure includes: a water storage tank 3, a pair of control switch valves 4, several cooling nozzles 5, a mounting bracket 6, a dual-wavelength infrared thermometer 7, a pair of extraction fans 8, a pair of steam delivery pipes 9, a collection box 10, and a steam condensation and recovery assembly.
[0022] A water storage tank 3 is embedded in the middle of a fixed plate 2. A pair of control valves 4 are installed on the lower wall of the water storage tank 3. Several cooling nozzles 5 are installed on the outlets of the pair of control valves 4. A mounting bracket 6 is installed in the middle of the front wall of the fixed plate 2. A dual-wavelength infrared thermometer 7 is installed on the lower wall of the mounting bracket 6. A pair of suction fans 8 are installed in the middle of two pairs of fixed support rods 1. One end of a pair of steam conveying pipes 9 is installed on the top of the suction fans 8. A collection box 10 is installed above the water storage tank 3. The other end of the pair of steam conveying pipes 9 is connected to the collection box 10. A steam condensation recovery assembly is installed on the collection box 10.
[0023] This steel rolling mill infrared thermometer combined with a steam extraction and cooling system mainly includes two pairs of fixed support rods 1, a fixed plate 2, and an infrared monitoring and cooling steam extraction structure mounted on the fixed support rods 1 and fixed plate 2. Mounting plates 11 are installed at the bottom of the two pairs of fixed support rods 1, allowing the equipment to be securely installed in a suitable position on the steel rolling production line. The fixed plate 2 is installed at the top of the two pairs of fixed support rods 1, providing a mounting base for other components. A water storage tank 3 is embedded in the middle of the fixed plate 2 to store cooling water. A pair of control valves 4 are installed on the lower wall of the water storage tank 3, allowing precise control of the cooling water flow. Several cooling nozzles 5 are installed at the outlets of the control valves 4. When the control valves 4 are opened, cooling water is sprayed from the cooling nozzles 5 to cool the rolled steel. A mounting bracket 6 is installed in the middle of the front wall of the fixed plate 2, and a dual-wavelength infrared thermometer 7 is installed on the lower wall of the mounting bracket 6. An auxiliary support 13 is also installed on the mounting bracket 6, which serves to reinforce and ensure the stable installation of the dual-wavelength infrared thermometer 7. The dual-wavelength infrared thermometer 7 can monitor the temperature of the rolled steel in real time and accurately, and feed the temperature data back to the control system so as to control the water spraying operation of the cooling nozzles 5 according to the temperature. A pair of suction fans 8 are installed in the middle of the two pairs of fixed support rods 1 via connecting rods 12. During the rolling process, a large amount of steam is generated. After the suction fans 8 are started, they can draw in the surrounding steam. One end of a pair of steam delivery pipes 9 is installed at the top of the suction fans 8, and the other end is connected to the collection box 10. The steam drawn by the suction fans 8 is delivered to the collection box 10 through the steam delivery pipes 9. The steam has a drain hole 14 on the lower wall of the collection box 10 and is connected to the water storage tank 3. The steam is condensed into water by the steam condensation and recovery component. In this way, the condensed water can flow back to the water storage tank 3 through the drain hole 14 to realize the recycling of water.
[0024] In the specific implementation process, furthermore, mounting plates 11 are provided at the bottom of the two pairs of fixed support rods 1.
[0025] In the specific implementation process, furthermore, a pair of suction fans 8 are installed on two pairs of fixed support rods 1 via connecting rods 12.
[0026] In the specific implementation process, an auxiliary bracket 13 is further installed on the mounting bracket 6.
[0027] In the specific implementation process, furthermore, a drainage hole 14 is opened on the lower wall of the collection box 10 and is connected to the water storage tank 3.
[0028] In the specific implementation process, the steam condensation recovery assembly further includes: a recovery chamber 15, an exhaust pipe 16, an exhaust chamber 17, a condenser plate 18, a compressor refrigeration unit 19, and a water receiving hopper 20.
[0029] The recovery chamber 15 is located inside the collection box 10. The exhaust pipe 16 is located at the top of the collection box 10. The exhaust chamber 17 is located in the middle of the exhaust pipe 16. The condenser plate 18 is installed in the middle of the exhaust chamber 17. The compressor refrigeration unit 19 is installed on the front wall of the exhaust pipe 16 and connected to the condenser plate 18. The water collection hopper 20 is located in the middle of the bottom of the collection box 10.
[0030] Steam enters the recovery chamber 15 through the steam delivery pipe 9 and is discharged upward through the exhaust pipe 16. At the same time, the compressor refrigeration unit 19 installed on the exhaust pipe 16 starts and works with the condenser plate 18 to cool the steam. The condenser plate 18 is equipped with a refrigeration coil, which lowers the temperature of the condenser plate 18. The high-temperature steam condenses into water after encountering the cold and hangs on the outer wall of the condenser plate 18. Under the influence of gravity, it slides down and flows back into the water storage tank 3 through the water receiving hopper 20 and the drain hole 14, thus realizing recycling.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A steam extraction and cooling device for steel rolling combined with infrared temperature measurement, comprising: Two pairs of fixed support rods (1) and a fixed plate (2), characterized in that the fixed plate (2) is installed at the top of the two pairs of fixed support rods (1), and an infrared monitoring cooling steam suction structure is installed on the fixed support rods (1) and the fixed plate (2); The infrared monitoring cooling steam extraction structure includes: a water storage tank (3), a pair of control switch valves (4), several cooling nozzles (5), a mounting bracket (6), a dual-wavelength infrared thermometer (7), a pair of extraction fans (8), a pair of steam delivery pipes (9), a collection box (10), and a steam condensation recovery assembly. A water storage tank (3) is embedded in the middle of a fixed plate (2). A pair of control valves (4) are installed on the lower wall of the water storage tank (3). Several cooling nozzles (5) are installed on the outlet of the pair of control valves (4). A mounting bracket (6) is installed in the middle of the front wall of the fixed plate (2). A dual-wavelength infrared thermometer (7) is installed on the lower wall of the mounting bracket (6). A pair of suction fans (8) are installed in the middle of two pairs of fixed supports (1). One end of a pair of steam conveying pipes (9) is installed on the top of the suction fans (8). A collection box (10) is installed above the water storage tank (3). The other end of the pair of steam conveying pipes (9) is connected to the collection box (10). A steam condensation recovery assembly is installed on the collection box (10).
2. The steam extraction and cooling device for steel rolling combined with infrared temperature measurement according to claim 1, characterized in that, The bottom of the two pairs of fixed support rods (1) is provided with mounting plates (11).
3. The steam extraction and cooling device for steel rolling combined with infrared temperature measurement according to claim 1, characterized in that, A pair of suction fans (8) are mounted on two pairs of fixed support rods (1) via connecting rods (12).
4. The steam extraction and cooling device for steel rolling combined with infrared thermography as described in claim 1, characterized in that, An auxiliary bracket (13) is installed on the mounting bracket (6).
5. The steam extraction and cooling device for steel rolling combined with infrared temperature measurement according to claim 1, characterized in that, A drainage hole (14) is provided on the lower wall of the collection box (10) and is connected to the water storage tank (3).
6. The steam extraction and cooling device for steel rolling combined with infrared temperature measurement according to claim 1, characterized in that, The steam condensation recovery assembly includes: a recovery chamber (15), an exhaust pipe (16), an exhaust chamber (17), a condenser plate (18), a compressor (19), and a water collection hopper (20); The recovery chamber (15) is located inside the collection box (10), the exhaust pipe (16) is located at the top of the collection box (10), the exhaust chamber (17) is located in the middle of the exhaust pipe (16), the condenser plate (18) is installed in the middle of the exhaust chamber (17), the compressor refrigerator (19) is installed on the front wall of the exhaust pipe (16) and connected to the condenser plate (18), and the water collection hopper (20) is located in the middle of the bottom of the collection box (10).