Exhaust pipe thin-wall part shaping tool
Patent Information
- Application Number
- CN202521942193.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-10
AI Technical Summary
[0003]在对排气管进行加工生产时,一般会用到冲压装置对薄铁片进行冲压,通过塑型杆对铁片的挤压,形成排气管形状,而在冲压完成后,成型的排气管会位于上模具和下模具之间,需要工作人员用手将排气管取出,此时若设备发生故障或工作人员误触将冲压设备启动,则会导致工作人员的手部受到伤害,为此我们提出了一种排气管薄壁件整形工装
本实用新型在使用排气管工装本体对排气管进行生产压铸后,通过偏转结构、第一万向球和第二万向球的配合使用,能够将塑型杆的位置偏移至上模具和下模具之外并使塑型杆进行偏转,以便于工作人员能够快速将成型的排气管由塑型杆的表面取下,从而避免了设备发生故障或工作人员误触将冲压设备启动时,对工作人员的手部造成伤害,从而提升了工作人员操作时的安全性。
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Figure CN224657776U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of exhaust pipe processing technology, specifically to a shaping fixture for thin-walled exhaust pipe parts. Background Technology
[0002] The exhaust pipe is part of the engine exhaust system. The exhaust system mainly includes the exhaust manifold, exhaust pipe and muffler. The three-way catalytic converter, which controls the emission of pollutants from the engine, is also installed in the exhaust system. The exhaust pipe generally includes the front exhaust pipe and the rear exhaust pipe.
[0003] When processing and producing exhaust pipes, a stamping device is generally used to stamp thin iron sheets. The iron sheets are squeezed by a molding rod to form the shape of the exhaust pipe. After stamping, the formed exhaust pipe is located between the upper and lower molds, and workers need to remove the exhaust pipe by hand. If the equipment malfunctions or the workers accidentally start the stamping equipment, it will cause injury to the workers' hands. Therefore, we have proposed a forming fixture for thin-walled exhaust pipe parts. Utility Model Content
[0004] The purpose of this utility model is to provide a shaping fixture for thin-walled exhaust pipe parts to solve the problems existing in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a forming fixture for thin-walled exhaust pipe parts, comprising an exhaust pipe fixture body, a lower mold and an upper mold disposed therein, and a lower stamping rod and an upper stamping rod respectively disposed on the right side of the lower mold and the upper mold, and further comprising: A stamping box is disposed inside the exhaust pipe tooling body, and a deflection structure is installed inside the stamping box; A first universal ball is embedded inside the stamping box, and a second universal ball is fixed to the right side of the first universal ball via a connecting rod; A molded rod is fixedly connected to the right side of the second universal ball.
[0006] Preferably, the deflection structure includes a lower U-shaped block hinged inside the stamping box, with arc-shaped pieces fixedly connected to the front and rear sides of the top of the lower U-shaped block, and an upper U-shaped block fixedly connected to the top of the arc-shaped pieces. The opposing sides of the arc-shaped pieces on the front and rear sides are slidably connected to a second universal ball.
[0007] Preferably, a magnet is provided inside the stamping box, and a torsion spring is sleeved on the surface of the lower U-shaped block shaft.
[0008] Preferably, the bottom of the upper stamping rod is fixedly connected to a second locking block, and the top of the lower stamping rod is fixedly connected to a first locking block, with the first locking block and the second locking block being horizontally aligned.
[0009] Preferably, the inside of the stamping box is provided with an arc-shaped groove, and the surface of the stamping box is provided with a groove.
[0010] Preferably, a handle is fixedly connected to the top of the upper U-shaped block, and the surface of the handle is provided with anti-slip ridges.
[0011] Preferably, a plurality of limiting rods are provided on the left and right sides of the top of the lower mold, and the limiting rods are located at the rear corner of the lower mold.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model, after using the exhaust pipe tooling body to produce die-cast exhaust pipes, through the combined use of the deflection structure, the first universal ball and the second universal ball, can shift the position of the molding rod outside the upper and lower molds and deflect the molding rod, so that the operator can quickly remove the formed exhaust pipe from the surface of the molding rod. This avoids injury to the operator's hands when the equipment malfunctions or the operator accidentally starts the stamping equipment, thereby improving the safety of the operator during operation. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the first and second card blocks in this utility model; Figure 3 This is a three-dimensional structural diagram of the cross-section of the stamping box in this utility model; Figure 4 This utility model Figure 1 A magnified structural diagram of part A in the middle; Figure 5 This is a three-dimensional structural diagram of the stamping box in this utility model.
[0014] In the diagram: 1. Exhaust pipe fixture body; 2. Lower mold; 3. Upper mold; 4. Stamping box; 5. Deflection structure; 51. Lower U-shaped block; 52. Upper U-shaped block; 53. Arc-shaped piece; 6. First universal ball joint; 7. Molding rod; 8. Second universal ball joint; 9. Handle; 10. Magnet; 11. Arc-shaped groove; 12. First locking block; 13. Second locking block; 14. Torsion spring; 15. Limiting rod. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-5 As shown, a forming fixture for a thin-walled exhaust pipe includes an exhaust pipe fixture body 1 and a lower mold 2 and an upper mold 3 disposed therein. A lower stamping rod is disposed on the right side of the lower mold 2, and an upper stamping rod is disposed on the right side of the upper mold 3. A stamping box 4 is disposed inside the exhaust pipe fixture body 1, and a magnet 10 is disposed inside the stamping box 4. A torsion spring 14 is sleeved on the surface of the rotating shaft of the lower U-shaped block 51, which can release the force applied to the lower U-shaped block 51 after deflection, and can return the lower U-shaped block 51 to the starting position through the elastic force of the torsion spring 14. The position of the upper U-shaped block 52 is fixed by the magnet 10, thereby preventing the position of the molding rod 7 from shifting during stamping. An arc groove 11 is opened inside the stamping box 4, and a groove is opened on the surface of the stamping box 4. The arc groove 11 can ensure the range of motion of the connecting rod when the first universal ball 6 rotates.
[0017] The groove allows the molding rod 7 to be moved and adjusted easily. The stamping box 4 has a deflection structure 5 inside. The deflection structure 5 includes a lower U-shaped block 51 hinged inside the stamping box 4. Arc-shaped pieces 53 are fixedly connected to the front and rear sides of the top of the lower U-shaped block 51. An upper U-shaped block 52 is fixedly connected to the top of the arc-shaped pieces 53. The opposite side of the arc-shaped pieces 53 on the front and rear sides is slidably connected to the second universal ball 8. When the upper U-shaped block 52 deflects, it can drive the second universal ball 8 and the molding rod 7 to move, so as to drive the molding rod 7 to flip and move the molding rod 7 away from the upper mold 3 and the lower mold 2, thereby ensuring the safety of the workers when removing the exhaust pipe. A first universal ball 6 is embedded inside the stamping box 4. The right side of the first universal ball 6 is fixed to the second universal ball 8 through a connecting rod. The right side of the second universal ball 8 is fixedly connected to the molding rod 7.
[0018] The bottom of the upper stamping rod is fixedly connected to a second locking block 13, and the top of the lower stamping rod is fixedly connected to a first locking block 12. The first locking block 12 and the second locking block 13 are horizontally aligned. By setting the first locking block 12 and the second locking block 13, when the molding rod 7 is pressed down, the position of the molding rod 7 will not shift, thereby ensuring the stability of the operation of the molding rod 7.
[0019] A handle 9 is fixedly connected to the top of the upper U-shaped block 52. The surface of the handle 9 is provided with anti-slip ridges, which makes it easy for the staff to pull the upper U-shaped block 52. The anti-slip ridges can increase the friction of the staff's hands.
[0020] Several limiting rods 15 are provided on the left and right sides of the top of the lower mold 2. The limiting rods 15 are located at the rear corner of the lower mold 2. The setting of the limiting rods 15 can facilitate the quick positioning of the iron sheet when it is placed on the top of the lower mold 2, thereby improving the stability of the stamping operation.
[0021] It is worth noting that the exhaust pipe tool body 1 is formed by placing an iron sheet on top of the lower mold 2 and extruding it through the molding rod 7 and the upper mold 3, causing the iron sheet to deform and wrap around the surface of the molding rod 7, thereby forming an exhaust pipe. Since the exhaust pipe tool body 1 is existing technology, it will not be described in this solution.
[0022] When the molding rod 7 returns to the starting position, it is located above the lower stamping rod. When the upper mold 3 descends to stamp the molding rod 7, it will drive the upper stamping rod to descend together and press the molding rod 7. Since the upper stamping rod and the lower stamping rod are existing technologies, they will not be described in this solution.
[0023] Working principle: After the worker places the thin iron sheet used to make the exhaust pipe on the top of the lower mold 2, the exhaust pipe fixture body 1 can be activated, causing the thin iron sheet to wrap around the surface of the molding rod 7 and form it. Then, the lower mold 2 is raised and the wrapping of the molding rod 7 is released. Then, the handle 9 can be pulled downwards. As the handle 9 moves, the upper U-shaped block 52 is offset downwards, and the arc-shaped piece 53 and the lower U-shaped block 51 are offset. At the same time, the angle of the first universal ball 6 is offset, and simultaneously, the second universal ball 8 moves the connecting rod away from the angle of the exhaust pipe. One end of the molding rod 7 provides support. When the molding rod 7, the first universal ball, and the connecting rod are moved under force, they can deflect. Thus, when the second universal ball 8 moves, it can drive the molding rod 7 to shift. At this time, the molding rod 7 can be separated from the upper mold 3 and the lower mold 2. Then, the worker can remove the die-cast exhaust pipe. After that, the handle 9 can be released. The elastic force of the torsion spring 14 can drive the lower U-shaped block 51 back to the starting position, thereby driving the molding rod 7 back to the starting position. The above operation can be repeated to achieve continuous operation.
[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A forming fixture for a thin-walled exhaust pipe component, comprising an exhaust pipe fixture body (1), a lower mold (2) and an upper mold (3) disposed therein, and a lower stamping rod and an upper stamping rod respectively disposed on the right side of the lower mold (2) and the upper mold (3), characterized in that, Also includes: A stamping box (4) is installed inside the exhaust pipe tool body (1), and a deflection structure (5) is installed inside the stamping box (4). The first universal ball (6) is embedded inside the stamping box (4), and the second universal ball (8) is fixed to the right side of the first universal ball (6) by a connecting rod. The plastic rod (7) is fixedly connected to the right side of the second universal ball (8).
2. The forming fixture for a thin-walled exhaust pipe component according to claim 1, characterized in that: The deflection structure (5) includes a lower U-shaped block (51) hinged inside the stamping box (4). Arc-shaped pieces (53) are fixedly connected to the front and rear sides of the top of the lower U-shaped block (51). An upper U-shaped block (52) is fixedly connected to the top of the arc-shaped pieces (53). The opposite sides of the arc-shaped pieces (53) on the front and rear sides are slidably connected to the second universal ball (8).
3. The forming fixture for a thin-walled exhaust pipe component according to claim 2, characterized in that: A magnet (10) is installed inside the stamping box (4), and a torsion spring (14) is sleeved on the surface of the rotating shaft of the lower U-shaped block (51).
4. The forming fixture for a thin-walled exhaust pipe component according to claim 1, characterized in that: The bottom of the upper stamping rod is fixedly connected to a second locking block (13), and the top of the lower stamping rod is fixedly connected to a first locking block (12). The first locking block (12) and the second locking block (13) are horizontally aligned.
5. The forming fixture for a thin-walled exhaust pipe component according to claim 1, characterized in that: The stamping box (4) has an arc-shaped groove (11) inside and a groove on the surface of the stamping box (4).
6. The forming fixture for a thin-walled exhaust pipe component according to claim 2, characterized in that: The top of the upper U-shaped block (52) is fixedly connected to a handle (9), and the surface of the handle (9) is provided with anti-slip ridges.
7. The forming fixture for a thin-walled exhaust pipe component according to claim 1, characterized in that: Several limiting rods (15) are provided on the left and right sides of the top of the lower mold (2), and the limiting rods (15) are located at the rear corner of the lower mold (2).