A punch angle device for aluminum veneer production

Abstract

The utility model belongs to aluminum veneer production technical field, specifically disclose a aluminum veneer production is with the angle of attack device, the utility model discloses a work table and sets up the angle of attack head at the top of work table, the inside of work table is equipped with adjusting assembly and collection subassembly, and adjusting assembly includes the angle of attack platform, one side of work table is equipped with motor, and motor is used for driving the rotation of angle of attack platform, and then adjusts the angle of attack position to aluminum veneer, realizes the automatic regulation of aluminum veneer angle of attack direction through adjusting assembly, reduces the manual operation intensity, and guarantees the accuracy of angle of attack processing, and the stable rotation of angle of attack platform under the meshing transmission of gear and gear ring, and the fixed ring slides along the slide groove and provides the guidance and the limit, effectively avoids the deflection or the deflection in the rotation process, combines the preset control of motor rotation parameter, can ensure that angle of attack platform rotates to the accurate angle that is completely matched with the angle of attack direction of waiting, thereby improves the size accuracy and consistency of aluminum veneer angle of attack.

Description

Technical Field

[0001] This application relates to the field of aluminum panel production technology, and more specifically, to a corner punching device for aluminum panel production. Background Technology

[0002] Aluminum single-layer panels are building decoration materials that are processed by chromating and other treatments, followed by fluorocarbon spraying technology. During the production process of aluminum single-layer panels, corner punching devices are used to punch the corners of the aluminum single-layer panels.

[0003] A search revealed that patent number CN222036484U discloses a corner-punching device for aluminum single-panel production. This patent, through the cooperation of a first lead screw stepper motor and a second lead screw stepper motor, can adjust the distance between two sets of clamping plates according to the different sizes of the aluminum single-panel, so that the aluminum single-panel can be stably clamped and fixed between the two sets of clamping plates, thereby avoiding angle deviation of the aluminum single-panel during the corner-punching process, and thus improving the corner-punching quality of the aluminum single-panel.

[0004] Although the aforementioned patent can adjust the distance between the two sets of clamping plates according to the different sizes of aluminum panels, the existing corner punching device needs to punch the next corner after punching one corner. The aforementioned corner punching device is difficult to automatically rotate and adjust the aluminum panel, and manual adjustment is required. This not only increases the operation steps and labor costs, but also easily leads to a decrease in corner punching accuracy due to manual positioning deviation, and at the same time reduces production efficiency. Utility Model Content

[0005] To address the aforementioned problems, this application provides a corner punching device for aluminum single-panel production.

[0006] The corner punching device for aluminum single-panel production provided in this application adopts the following technical solution:

[0007] A corner punching device for aluminum single-panel production includes a workbench and a corner punching head disposed on the top of the workbench. The workbench is equipped with an adjustment component and a collection component.

[0008] The adjustment assembly includes a corner punching table, and a motor is provided on one side of the worktable. The motor is used to drive the corner punching table to rotate, thereby adjusting the corner punching position of the aluminum panel.

[0009] Furthermore, the motor is fixedly installed on one side of the bottom of the workbench, and the output end of the motor passes through the workbench and is fixedly connected to a rotating shaft. Gears are fixedly connected to the outer wall of the rotating shaft.

[0010] Furthermore, the top of the workbench is provided with a groove, the structure of which is adapted to the structure of the punching platform. The inner wall of the groove is provided with a sliding groove, and the outer wall of the punching platform is fixedly connected with a fixing ring. The sliding groove and the fixing ring are slidably connected.

[0011] Furthermore, a gear ring is fixedly connected to the outer wall of the punching platform. The gear ring is located outside the groove and meshes with the gear.

[0012] The above technical solution enables automated adjustment of the angle direction of aluminum panels through the adjustment components.

[0013] Furthermore, the top of the punching platform is equipped with multiple sets of fixing components. Each set of fixing components includes a cylinder and a clamping plate. Each cylinder is fixedly installed on the top of the punching platform, and each clamping plate is fixedly installed on the output end of the corresponding cylinder.

[0014] The above technical solution allows for the adaptation of aluminum panels of different sizes and specifications through multiple sets of fixing components. By adjusting the extension and retraction of each cylinder, the clamping plate can accurately clamp the edge of the aluminum panel, enhancing the adaptability of the device to diverse processing needs.

[0015] Furthermore, the collection component includes a receiving box, multiple material outlets are provided inside the punching platform, and a through-hole is provided at the bottom of the groove, with the through-hole located directly below the punching head and the receiving box located directly below the through-hole.

[0016] Furthermore, one side of the receiving box is rotatably connected to one side of the worktable, an electric push rod is fixedly connected to the bottom of the worktable, and a limit groove is provided at the bottom of the receiving box.

[0017] Furthermore, a movable seat is slidably connected inside the limiting groove, and the output end of the electric push rod is hinged to the movable seat. A storage box is provided on one side of the receiving box.

[0018] The above technical solution enables fully automated collection of corner-punching waste through the collection components, avoiding the accumulation of waste on the workbench or corner-punching platform that affects processing accuracy.

[0019] In summary, this application includes at least one of the following beneficial technical effects:

[0020] (1) This utility model realizes the automatic adjustment of the angle-punching direction of aluminum single panel through the adjustment component. When multiple corners of aluminum single panel need to be processed, there is no need to manually adjust the position of aluminum single panel. The angle-punching table can be driven to rotate after the motor receives the control signal, so that the angle-punching position of aluminum single panel can be aligned with the angle-punching head quickly and accurately, which greatly improves the processing efficiency, reduces the manual operation intensity, and ensures the accuracy of angle-punching processing. The angle-punching table rotates stably under the meshing transmission of gear and gear ring. At the same time, the fixed ring slides along the slide groove to provide guidance and limit, effectively avoiding the offset or sway during the rotation process. Combined with the preset control of the motor rotation parameters, it can ensure that the angle-punching table rotates to the accurate angle that is completely matched with the angle-punching direction, thereby improving the dimensional accuracy and consistency of the angle-punching of aluminum single panel.

[0021] (2) This utility model realizes the full-process automated collection of corner punching waste through the collection component, which avoids the accumulation of waste on the workbench or corner punching platform, which affects the processing accuracy. It also reduces the labor cost of manually cleaning waste and greatly improves the cleanliness of the production environment. In addition, the receiving box achieves stable flipping through the sliding cooperation between the limiting groove and the moving seat and the drive of the electric push rod, which ensures the smoothness of the waste transfer process and avoids the waste of resources or equipment pollution caused by the spillage of waste. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the overall structure of the storage box of this utility model;

[0024] Figure 3 This is a top view of the overall structure of the workbench of this utility model;

[0025] Figure 4 This is a schematic diagram of the internal structure of the workbench of this utility model;

[0026] Figure 5 This is a schematic diagram of the bottom structure of the receiving box of this utility model;

[0027] Figure 6 This is a schematic diagram of the receiving box and storage box of this utility model.

[0028] Explanation of reference numerals in the attached diagram: 1. Workbench; 2. Punching table; 3. Groove; 4. Slide groove; 5. Fixing ring; 6. Through-hole; 7. Material discharge port; 8. Gear ring; 9. Gear; 10. Rotating shaft; 11. Motor; 12. Receiving box; 13. Electric push rod; 14. Limiting groove; 15. Moving seat; 16. Storage box; 17. Cylinder; 18. Clamping plate; 19. Punching head. Detailed Implementation

[0029] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0030] Reference Figures 1-4 A corner punching device for aluminum single-panel production includes a workbench 1 and a corner punching head 19 disposed on the top of the workbench 1. The workbench 1 is provided with an adjustment component and a collection component inside.

[0031] The adjustment assembly includes a corner punching table 2, and a motor 11 is provided on one side of the worktable 1. The motor 11 is used to drive the corner punching table 2 to rotate, thereby adjusting the corner punching position of the aluminum panel.

[0032] Reference Figures 1-4 The motor 11 is fixedly installed on one side of the bottom of the workbench 1. The output end of the motor 11 passes through the workbench 1 and is fixedly connected to the rotating shaft 10. The outer wall of the rotating shaft 10 is fixedly connected to the gear 9. The top of the workbench 1 has a groove 3. The structure of the groove 3 is adapted to the structure of the punching platform 2. The inner wall of the groove 3 has a sliding groove 4. The outer wall of the punching platform 2 is fixedly connected to the fixing ring 5. The sliding groove 4 and the fixing ring 5 are slidably connected. The outer wall of the punching platform 2 is fixedly connected to the gear ring 8. The gear ring 8 is located outside the groove 3 and meshes with the gear 9.

[0033] The adjustment component allows for automatic adjustment of the punching direction of the aluminum panel, enabling punching of multiple corners. Specifically, when multiple corners of the aluminum panel require punching, the position of the panel is adjusted using the adjustment component. First, the motor 11, fixedly mounted on one side of the bottom of the workbench 1, is started. The output of the motor 11 drives the rotating shaft 10, which runs through the workbench 1, to rotate synchronously. At this time, the gear 9, fixedly connected to the outer wall of the rotating shaft 10, rotates along with the shaft. Since the gear ring 8, fixed to the outer wall of the punching platform 2, is located outside the groove 3 at the top of the workbench 1 and meshes with the gear 9, the rotational force of the gear 9 is transmitted to the gear ring 8, thereby driving the punching platform 2 to begin rotating. During the rotation of the corner punching table 2, the fixed ring 5, which is fixedly connected to its outer wall, will slide stably along the sliding groove 4 opened on the inner wall of the groove 3. The sliding cooperation between the sliding groove 4 and the fixed ring 5 provides reliable support and precise guidance for the corner punching table 2, ensuring that the corner punching table 2 remains stable during the rotation adjustment process and will not deviate or shake. Through the continuous drive of the motor 11, the corner punching table 2 can rotate to the accurate angle according to the direction requirement of the next corner to be punched on the aluminum panel, thereby driving the aluminum panel placed on the corner punching table 2 to adjust its position synchronously, realizing the automatic adjustment of the corner punching position of the aluminum panel, so that the corner punching head 19 can accurately punch different corners of the aluminum panel, meeting the needs of multi-corner corner punching processing of aluminum panels.

[0034] The angle-punching platform 2 can rotate to the precise angle required for the next angle to be punched on the aluminum panel. This is achieved through the precise drive of the motor 11 and the coordinated operation of the transmission structure. When the angle needs to be adjusted, the motor 11 receives the corresponding control signal through the connected control system and outputs a specific rotational power that matches the angle difference of the angle to be punched. This drives the rotating shaft 10 to rotate in a preset direction and number of revolutions, thereby causing the gear 9, which is fixedly connected to the rotating shaft 10, to rotate synchronously. Since the gear 9 meshes with the gear ring 8 on the outer wall of the angle-punching platform 2, the rotation of the gear 9 is converted into the circumferential motion of the gear ring 8 through tooth transmission, driving the angle-punching platform. The platform 2 rotates within the groove 3 on the top of the workbench 1. Simultaneously, the fixing ring 5 on the outer wall of the punching platform 2 slides along the sliding groove 4 on the inner wall of the groove 3. This sliding engagement not only restricts the vertical displacement of the punching platform 2 but also ensures the accuracy of its rotation trajectory, preventing swaying. The rotation parameters of the motor 11 can be preset according to the angle difference of the punching direction. By controlling the rotation angle of the motor 11, the rotation amount of the gear 9 is precisely controlled. Then, through the conversion of the transmission ratio between the gear ring 8 and the gear 9, the punching platform 2 is finally driven to rotate to an accurate angle that perfectly matches the next punching direction, thereby achieving precise adjustment of the punching position of the aluminum single panel.

[0035] The adjustment components enable automated adjustment of the angle-cutting direction of the aluminum panel. When multiple corners of the aluminum panel need to be processed, there is no need to manually adjust the position of the aluminum panel. The angle-cutting table 2 is driven to rotate after the motor 11 receives the control signal. This allows the aluminum panel to be cut at the angle-cutting head 19 quickly and accurately, which greatly improves processing efficiency, reduces manual operation intensity, and ensures the accuracy of the angle-cutting process. The angle-cutting table 2 rotates stably under the meshing transmission of the gear 9 and the gear ring 8. At the same time, the fixing ring 5 slides along the slide groove 4 to provide guidance and limit, effectively avoiding deviation or wobble during the rotation process. Combined with the preset control of the rotation parameters of the motor 11, it can be ensured that the angle-cutting table 2 rotates to an accurate angle that is completely matched with the angle to be cut, thereby improving the dimensional accuracy and consistency of the aluminum panel angle-cutting.

[0036] Reference Figures 1-4 The top of the punching platform 2 is provided with multiple sets of fixing components. Each set of fixing components includes a cylinder 17 and a clamping plate 18. Each cylinder 17 is fixedly installed on the top of the punching platform 2, and each clamping plate 18 is fixedly installed on the output end of the corresponding cylinder 17.

[0037] With multiple sets of fixing components on the top of the corner punching table 2, the aluminum panels placed on the corner punching table 2 can be quickly and securely clamped and fixed, ensuring that the aluminum panels will not shift or shake during corner punching and the rotation adjustment of the corner punching table 2. This avoids deviation in corner punching position due to loose aluminum panels, further improving the accuracy and stability of corner punching. Moreover, the configuration of multiple sets of fixing components can accommodate aluminum panels of different sizes and specifications. By adjusting the extension and retraction of each cylinder 17, the clamping plate 18 can accurately clamp the edge of the aluminum panel, enhancing the adaptability of the device to diverse processing needs. At the same time, the automated drive of the cylinder 17 replaces manual fixing operations, reducing manual intervention, which not only reduces labor intensity but also improves the continuity and efficiency of the overall processing flow.

[0038] Reference Figures 1-6 The collection component includes a receiving box 12. The inside of the punching platform 2 has multiple material leakage ports 7. The bottom of the groove 3 has a through-hole 6. The through-hole 6 is located directly below the punching head 19. The receiving box 12 is located directly below the through-hole 6. One side of the receiving box 12 is rotatably connected to one side of the workbench 1. An electric push rod 13 is fixedly connected to the bottom of the workbench 1. A limit groove 14 is opened at the bottom of the receiving box 12. A movable seat 15 is slidably connected inside the limit groove 14. The output end of the electric push rod 13 is hinged to the movable seat 15. A storage box 16 is provided on one side of the receiving box 12.

[0039] The collection component automatically collects the waste generated during corner punching. Specifically, when the corner punching head 19 punches an aluminum panel placed on the corner punching table 2, the waste generated falls through multiple discharge ports 7 inside the corner punching table 2. It then falls into a passage 6 at the bottom of a groove 3 at the top of the workbench 1 (the passage 6 is located directly below the corner punching head 19 to ensure accurate waste placement). The waste continues to fall through the passage 6 and directly into a receiving box 12 located directly below the passage 6, where the receiving box 12 temporarily receives the waste. Storage: When the waste material in the receiving box 12 accumulates to a certain amount and needs to be cleaned, the electric push rod 13, which is fixedly connected to the bottom of the workbench 1, is activated. Its output end pulls the movable seat 15, which is slidably connected to the bottom limiting groove 14 of the receiving box 12. Under the action of the pulling force, the receiving box 12 tilts downward about the rotation connection point on one side of the workbench 1, and pours the waste material inside into the storage box 16 set on one side of the receiving box 12, thus completing the automatic collection and transfer of waste material. After that, the electric push rod 13 retracts and drives the receiving box 12 to reset, waiting for the next collection cycle.

[0040] The collection components enable fully automated collection of corner punching waste. Waste generated from the processing of corner punch head 19 falls precisely into receiving box 12 through the material outlet 7 of corner punch table 2 and the through-hole 6 of groove 3. The electric push rod 13 drives the receiving box 12 to flip and dump the waste into storage box 16. The entire process requires no manual intervention, avoiding the accumulation of waste on workbench 1 or corner punch table 2 that affects processing accuracy. It also reduces the labor cost of manually cleaning waste and greatly improves the cleanliness of the production environment. Furthermore, the receiving box 12 achieves stable flipping through the sliding cooperation between the limiting groove 14 and the moving seat 15 and the drive of the electric push rod 13, ensuring the smoothness of the waste transfer process and avoiding resource waste or equipment pollution caused by waste spillage.

[0041] The control system, as a mature and conventional technology in this field, has a specific structure and connection relationship that are not shown in the accompanying drawings and will not be elaborated further here.

[0042] Working principle: First, the aluminum panel is placed on the corner punching table 2. The multiple sets of fixing components on the top of the corner punching table 2 are activated. The cylinder 17 drives the clamping plate 18 to extend and precisely clamp the edge of the aluminum panel, ensuring that the aluminum panel is stable and does not shift during the processing.

[0043] When multiple corners of an aluminum panel need to be punched, the motor 11 receives a signal through the control system and drives the rotating shaft 10 to rotate. The meshing transmission between the gear 9 and the gear ring 8 drives the punching table 2 to rotate in the groove 3. The fixing ring 5 slides along the slide groove 4 to ensure rotation accuracy, so that the position of the aluminum panel to be punched is aligned with the punching head 19.

[0044] Next, the waste generated from the corner punching process falls into the receiving box 12 through the material outlet 7 of the corner punching table 2 and the through-hole 6 of the groove 3. When the waste accumulates to a certain amount, the electric push rod 13 drives the moving seat 15 to slide along the limiting groove 14, causing the receiving box 12 to flip and dump the waste into the storage box 16, completing the automatic collection. The components work together in a cycle to achieve efficient and automated production of multi-corner punching of aluminum single panels.

[0045] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A corner punching device for aluminum single-panel production, comprising a workbench (1) and a corner punching head (19) disposed on the top of the workbench (1), characterized in that, The workbench (1) is equipped with an adjustment component and a collection component inside; The adjustment assembly includes a corner punch (2), and a motor (11) is provided on one side of the workbench (1). The motor (11) is used to drive the corner punch (2) to rotate, thereby adjusting the corner position of the aluminum panel.

2. The corner punching device for aluminum single-panel production according to claim 1, characterized in that: The motor (11) is fixedly installed on one side of the bottom of the workbench (1). The output end of the motor (11) passes through the workbench (1) and is fixedly connected to a rotating shaft (10). A gear (9) is fixedly connected to the outer wall of the rotating shaft (10).

3. The corner punching device for aluminum single-panel production according to claim 2, characterized in that: The top of the workbench (1) is provided with a groove (3), the structure of the groove (3) is adapted to the structure of the corner punch (2), the inner wall of the groove (3) is provided with a sliding groove (4), the outer wall of the corner punch (2) is fixedly connected with a fixing ring (5), and the sliding groove (4) and the fixing ring (5) are slidably connected.

4. The corner punching device for aluminum single-panel production according to claim 3, characterized in that: A gear ring (8) is fixedly connected to the outer wall of the punching platform (2). The gear ring (8) is located outside the groove (3) and meshes with the gear (9).

5. The corner punching device for aluminum single-panel production according to claim 1, characterized in that: The top of the punching platform (2) is provided with multiple sets of fixing components. Each set of fixing components includes a cylinder (17) and a clamping plate (18). Each cylinder (17) is fixedly installed on the top of the punching platform (2), and each clamping plate (18) is fixedly installed on the output end of the corresponding cylinder (17).

6. The corner punching device for aluminum single-panel production according to claim 3, characterized in that: The collection component includes a receiving box (12), the inside of the punching platform (2) is provided with multiple material leakage ports (7), the bottom of the groove (3) is provided with a through-hole (6), the through-hole (6) is located directly below the punching head (19), and the receiving box (12) is located directly below the through-hole (6).

7. A punching device for aluminum single-panel production according to claim 6, characterized in that: One side of the receiving box (12) is rotatably connected to one side of the workbench (1), and an electric push rod (13) is fixedly connected to the bottom of the workbench (1). A limit groove (14) is opened at the bottom of the receiving box (12).

8. A punching device for aluminum single-panel production according to claim 7, characterized in that: The limiting groove (14) is slidably connected to a movable seat (15), the output end of the electric push rod (13) is hinged to the movable seat (15), and a storage box (16) is provided on one side of the receiving box (12).

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