A processing device of a heat exchanger

CN224657854UActive Publication Date: 2026-08-21HUATAI KILN TECH XISHUI CO LTD
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Patent Information

Application Number
CN202521799686.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2026-08-21
Estimated Expiration
2035-08-22

AI Technical Summary

Technical Problem

[0005]针对现有技术的不足,本实用新型提供了一种换热器的加工装置,具备固定牢靠和冲孔效果好的优点,解决了现有的冲切装置对多个换热板片进行固定时,并未在多个换热板片的侧向设置限位固定结构,当冲头以高速冲击板片时,会产生水平方向的冲击分力,上层板片因瞬时冲击力容易发生横向滑动,导致冲孔位置偏移,影响冲孔效果的问题

Benefits of technology

该换热器的加工装置,通过通过第一电动伸缩杆带动下压板对多个换热板片的顶部进行压紧夹持,保证板片在垂直方向上的稳定,通过调节组件驱动侧向夹持板从两侧对换热板片进行夹持,同时第二电动伸缩杆带动侧向限位板从另一方向进一步限制板片的侧向移动,实现了对换热板片多方向的固定限位,有效解决了冲头高速冲击板片时产生的水平方向冲击分力导致上层板片横向滑动的问题,大大提高了冲孔位置的准确性,确保了冲孔效果,提升了换热器的加工质量。

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Abstract

The utility model relates to heat exchanger processing technical field and disclose a kind of processing device of heat exchanger, including support platform, fixed component and punching assembly are equipped on the support platform, the fixed component includes the lateral clamping plate of two in number slidingly installed on the upper surface of support platform, adjusting assembly is equipped between the support platform and lateral clamping plate.This processing device of heat exchanger, by through the first electric telescopic link driving lower pressing plate to the top of multiple heat exchange plate piece is pressed and clamped, guarantee the stability of plate piece in vertical direction, by adjusting assembly drive lateral clamping plate from two sides to heat exchange plate piece is clamped, simultaneously, second electric telescopic link drives lateral limit plate from another party limit plate piece's lateral movement, realized to heat exchange plate piece multidirectional fixed limit, effectively solved the problem that horizontal direction impact component force when punch high-speed impact plate piece causes upper layer plate piece transverse sliding, improve the accuracy of punching position, ensure punching effect.
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Description

Technical Field

[0001] This utility model relates to the field of heat exchanger processing technology, specifically a heat exchanger processing device. Background Technology

[0002] A heat exchanger is a device used to transfer heat from one medium to another, thereby achieving processes such as heating, cooling, evaporation, and condensation. A heat exchanger processing device is a device used to manufacture heat exchangers.

[0003] Announcement No. CN216420776U discloses a heat exchange plate punching device. This patent improves upon the shortcomings of existing punching devices, which require punching multiple heat exchange plates multiple times, resulting in low punching efficiency. By setting a clamping plate to fix multiple heat exchange plates at the same time, the punching device can punch multiple heat exchange plates simultaneously.

[0004] However, the clamping plate presses and holds the heat exchange plates from the top of the plates, but there is no limiting and fixing structure for the sides of the plates. When the punch impacts the plates at high speed, a horizontal impact force is generated. The upper plates are prone to lateral sliding due to the instantaneous impact force, which causes the punching position to shift and affects the punching effect. Therefore, a heat exchanger processing device is proposed to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a heat exchanger processing device with the advantages of reliable fixing and good punching effect. It solves the problem that existing punching devices do not have a limiting and fixing structure on the sides of multiple heat exchange plates when fixing them. When the punch impacts the plates at high speed, a horizontal impact force is generated. The upper plate is prone to lateral sliding due to the instantaneous impact force, which leads to the displacement of the punching position and affects the punching effect.

[0006] To achieve the aforementioned goals of secure fixing and good punching effect, this utility model provides the following technical solution: a heat exchanger processing device, including a support platform, a fixing component and a punching component on the support platform, the fixing component including two lateral clamping plates slidably mounted on the upper surface of the support platform, an adjustment component between the support platform and the lateral clamping plates, a first electric telescopic rod fixedly mounted on the upper surface of the support platform, a lower pressure plate fixedly mounted on the telescopic end of the first electric telescopic rod, a strip-shaped hole on the surface of the lower pressure plate, a mounting bracket fixedly mounted on the opposite side surface of the lower pressure plate, a second electric telescopic rod fixedly mounted on the inner surface of the mounting bracket, the telescopic end of the second electric telescopic rod having a lateral limiting plate at its telescopic end, and a sliding connection component between the second electric telescopic rod and the lateral limiting plate.

[0007] Furthermore, the adjustment assembly includes a threaded rod rotatably mounted on the lower surface of the support platform. Two threaded connecting plates are threadedly connected to the surface of the threaded rod. The surface of the support platform has a strip-shaped through hole and two limiting grooves. The threaded connecting plate extends to the upper surface of the support platform through the strip-shaped through hole. The lateral clamping plate is fixedly mounted on the top of the threaded connecting plate. Two limiting blocks are fixedly mounted on the lower surface of the lateral clamping plate and inserted into the limiting grooves.

[0008] Furthermore, the threaded rod is composed of a right-hand threaded section and a left-hand threaded section, and the right-hand threaded section and the left-hand threaded section are of the same length. The two threaded connecting plates are respectively threadedly connected to the right-hand threaded section and the left-hand threaded section of the threaded rod.

[0009] Furthermore, the punching assembly includes four support rods fixedly installed on the upper surface of the support platform. A top plate is fixedly installed on the top of the support rods. A cylinder penetrating the top plate is fixedly installed on the upper surface of the top plate. A connecting plate is fixedly installed at the output end of the cylinder. Four punches are fixedly installed on the lower surface of the connecting plate. Both the support platform and the lower pressure plate have clearance holes corresponding to the punches.

[0010] Furthermore, the sliding connection assembly includes a connecting slide plate fixedly installed on the telescopic end of the second electric telescopic rod. The opposite side surface of the connecting slide plate is provided with a slot, and the surface of the lateral limiting plate is provided with a groove. The opposite side surface inside the groove is fixedly installed with a locking strip, and the locking strip is engaged in the groove.

[0011] Furthermore, the inner width of the strip hole is adapted to the outer width of the lateral limiting plate, and the strip hole and the lateral limiting plate are in sliding contact.

[0012] Furthermore, there are four first electric telescopic rods, which are located at the four corners of the lower pressure plate.

[0013] Compared with the prior art, the present invention provides a processing device for heat exchangers, which has the following beneficial effects: The processing device for this heat exchanger uses a first electric telescopic rod to drive a lower pressure plate to clamp and hold the tops of multiple heat exchange plates, ensuring the stability of the plates in the vertical direction. An adjusting assembly drives lateral clamping plates to clamp the heat exchange plates from both sides, while a second electric telescopic rod drives a lateral limiting plate to further restrict the lateral movement of the plates from another direction. This achieves multi-directional fixed positioning of the heat exchange plates, effectively solving the problem of lateral sliding of the upper plates caused by the horizontal impact force generated when the punch strikes the plates at high speed. This greatly improves the accuracy of the punching position, ensures the punching effect, and enhances the processing quality of the heat exchanger. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structural adjustment component of this utility model; Figure 3 This is a schematic diagram of the lower pressure plate of the present invention. Figure 4 This is a schematic diagram of the sliding connection component of this utility model.

[0015] In the diagram: 1. Support platform; 2. Fixing assembly; 21. Lateral clamping plate; 22. First electric telescopic rod; 23. Lower pressure plate; 24. Strip hole; 25. Mounting bracket; 26. Second electric telescopic rod; 27. Lateral limiting plate; 3. Punching assembly; 31. Support rod; 32. Top plate; 33. Cylinder; 34. Connecting plate; 35. Punch; 36. Clearance hole; 4. Adjustment assembly; 41. Threaded rod; 42. Threaded connecting plate; 43. Strip through hole; 44. Limiting groove; 45. Limiting block; 5. Sliding connection assembly; 51. Connecting slide plate; 52. Slot; 53. Groove; 54. Locking strip. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-4This embodiment of a heat exchanger processing device includes a support platform 1, on which a fixing component 2 and a punching component 3 are provided. The fixing component 2 includes two lateral clamping plates 21 slidably mounted on the upper surface of the support platform 1. An adjustment component 4 is provided between the support platform 1 and the lateral clamping plates 21. A first electric telescopic rod 22 is fixedly mounted on the upper surface of the support platform 1. A lower pressure plate 23 is fixedly mounted on the telescopic end of the first electric telescopic rod 22. A strip hole 24 is opened on the surface of the lower pressure plate 23. A mounting bracket 25 is fixedly mounted on the opposite side surface of the lower pressure plate 23. A second electric telescopic rod 26 with its telescopic end extending to the inside of the strip hole 24 is fixedly mounted on the inner surface of the mounting bracket 25. A lateral limiting plate 27 is provided on the telescopic end of the second electric telescopic rod 26. A sliding connection component 5 is provided between the second electric telescopic rod 26 and the lateral limiting plate 27.

[0018] In this embodiment, the adjustment component 4 includes a threaded rod 41 rotatably mounted on the lower surface of the support platform 1. Two threaded connecting plates 42 are threadedly connected to the surface of the threaded rod 41. The surface of the support platform 1 has a strip-shaped through hole 43 and two limiting grooves 44. The threaded connecting plate 42 extends to the upper surface of the support platform 1 through the strip-shaped through hole 43. A lateral clamping plate 21 is fixedly mounted on the top of the threaded connecting plate 42. Two limiting blocks 45, inserted into the limiting grooves 44, are fixedly mounted on the lower surface of the lateral clamping plate 21. The distance between the two lateral clamping plates 21 can be adjusted by setting the adjustment component 4.

[0019] In this embodiment, the threaded rod 41 is composed of a right-hand threaded section and a left-hand threaded section, and the lengths of the right-hand threaded section and the left-hand threaded section are the same. The two threaded connecting plates 42 are respectively threadedly connected to the right-hand threaded section and the left-hand threaded section of the threaded rod 41, which facilitates the simultaneous back-to-back or relative movement of the two lateral clamping plates 21, and helps to ensure that the heat exchange plate is in the middle position of the support platform 1.

[0020] In this embodiment, the punching assembly 3 includes four support rods 31 fixedly installed on the upper surface of the support platform 1. A top plate 32 is fixedly installed on the top of the support rods 31. A cylinder 33 penetrating the top plate 32 is fixedly installed on the upper surface of the top plate 32. A connecting plate 34 is fixedly installed at the output end of the cylinder 33. Four punches 35 are fixedly installed on the lower surface of the connecting plate 34. Both the support platform 1 and the lower pressure plate 23 have clearance holes 36 corresponding to the punches 35.

[0021] In this embodiment, the sliding connection assembly 5 includes a connecting slide plate 51 fixedly installed on the telescopic end of the second electric telescopic rod 26. The opposite side surface of the connecting slide plate 51 is provided with a slot 52, and the surface of the lateral limiting plate 27 is provided with a groove 53. The opposite side surface inside the groove 53 is fixedly installed with a locking strip 54. The locking strip 54 is engaged in the groove 53 to prevent the lateral limiting plate 27 from interfering with the up and down movement of the lower pressure plate 23.

[0022] In this embodiment, the inner width of the strip hole 24 is adapted to the outer width of the lateral limiting plate 27, and the strip hole 24 and the lateral limiting plate 27 slide in contact, which facilitates the movement of the lateral limiting plate 27 inside the strip hole 24.

[0023] In this embodiment, there are four first electric telescopic rods 22, which are located at the four corners of the lower pressure plate 23.

[0024] It should be noted that in this embodiment, the two second electric telescopic rods 26 and the four first electric telescopic rods 22 are precisely controlled by a programmable logic controller. Through programming, the synchronous movement of the two second electric telescopic rods 26 and the four first electric telescopic rods 22 can be realized respectively.

[0025] It should be noted that, in this embodiment, the side of the lower pressure plate 23 is provided with a circular hole that is connected to the inner side of the strip hole 24 and has a diameter larger than the diameter of the telescopic end of the second electric telescopic rod 26. The second electric telescopic rod 26 extends to the inner side of the strip hole 24 through the circular hole.

[0026] The working principle of the above embodiments is as follows: When fixing the heat exchange plates, the threaded rod 41 is rotated according to the width of the heat exchange plates. Since the threaded rod 41 consists of a right-hand threaded section and a left-hand threaded section, and the two connecting plates 42 are threadedly connected to the right-hand threaded section and the left-hand threaded section of the threaded rod 41 respectively, the two connecting plates 42 will move towards or away from each other along the threaded rod 41 when the threaded rod 41 rotates, adjusting the two lateral clamping plates 21 to a suitable position, initially clamping the heat exchange plates from both sides. The second electric telescopic rod 26 is activated, pushing the lateral limiting plate 27 to slide within the slotted hole 24, allowing the lateral limiting plate 27 to move accurately to a suitable position, laterally limiting the heat exchange plates from another direction. The first electric telescopic rod 22 is then activated. The telescopic end of the first electric telescopic rod 22 drives the lower pressure plate 23 to move downward and press it tightly against the top of the heat exchange plate, thereby fixing the heat exchange plate in the vertical direction. Since the second electric telescopic rod 26 and the lateral limiting plate 27 are provided with a sliding connection assembly 5, the lateral limiting plate 27 will not affect or interfere with the up and down movement of the lower pressure plate 23. After the heat exchange plate is fixed, the cylinder 33 is started. The output end of the cylinder 33 drives the connecting plate 34 to move downward. As the connecting plate 34 moves downward, the punch 35 impacts the heat exchange plate at high speed. The support platform 1 and the lower pressure plate 23 are both provided with clearance holes 36 corresponding to the punch 35, providing punching space for the punch 35 so that the punch 35 can pass smoothly through the heat exchange plate and complete the punching operation.

[0027] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A processing apparatus for a heat exchanger, comprising a support platform (1), characterized in that: The support platform (1) is provided with a fixing component (2) and a punching component (3); The fixing component (2) includes two lateral clamping plates (21) that are slidably installed on the upper surface of the support platform (1). An adjustment component (4) is provided between the support platform (1) and the lateral clamping plates (21). A first electric telescopic rod (22) is fixedly installed on the upper surface of the support platform (1). A lower pressure plate (23) is fixedly installed at the telescopic end of the first electric telescopic rod (22). A strip hole (24) is opened on the surface of the lower pressure plate (23). A mounting bracket (25) is fixedly installed on the opposite side surface of the lower pressure plate (23). A second electric telescopic rod (26) with its telescopic end extending to the inside of the strip hole (24) is fixedly installed on the inner surface of the mounting bracket (25). A lateral limiting plate (27) is provided at the telescopic end of the second electric telescopic rod (26). A sliding connection component (5) is provided between the second electric telescopic rod (26) and the lateral limiting plate (27).

2. The processing apparatus for a heat exchanger according to claim 1, characterized in that: The adjustment assembly (4) includes a threaded rod (41) rotatably mounted on the lower surface of the support platform (1). Two threaded connecting plates (42) are threadedly connected to the surface of the threaded rod (41). The surface of the support platform (1) is provided with a strip-shaped through hole (43) and two limiting grooves (44). The threaded connecting plate (42) extends to the upper surface of the support platform (1) through the strip-shaped through hole (43). The lateral clamping plate (21) is fixedly mounted on the top of the threaded connecting plate (42). Two limiting blocks (45) are fixedly mounted on the lower surface of the lateral clamping plate (21) and inserted into the limiting grooves (44).

3. The processing apparatus for a heat exchanger according to claim 2, characterized in that: The threaded rod (41) is composed of a right-hand threaded section and a left-hand threaded section, and the lengths of the right-hand threaded section and the left-hand threaded section are the same. The two threaded connecting plates (42) are respectively threadedly connected to the right-hand threaded section and the left-hand threaded section of the threaded rod (41).

4. The processing apparatus for a heat exchanger according to claim 1, characterized in that: The punching assembly (3) includes four support rods (31) fixedly installed on the upper surface of the support platform (1). A top plate (32) is fixedly installed on the top of the support rods (31). A cylinder (33) penetrating the top plate (32) is fixedly installed on the upper surface of the top plate (32). A connecting plate (34) is fixedly installed at the output end of the cylinder (33). Four punches (35) are fixedly installed on the lower surface of the connecting plate (34). Both the support platform (1) and the lower pressure plate (23) have clearance holes (36) corresponding to the punches (35).

5. The processing apparatus for a heat exchanger according to claim 1, characterized in that: The sliding connection assembly (5) includes a connecting slide plate (51) fixedly installed on the telescopic end of the second electric telescopic rod (26). The opposite side surface of the connecting slide plate (51) is provided with a slot (52). The surface of the lateral limiting plate (27) is provided with a groove (53). The opposite side surface inside the groove (53) is fixedly installed with a clip (54). The clip (54) is engaged in the groove (53).

6. The processing apparatus for a heat exchanger according to claim 1, characterized in that: The inner width of the strip hole (24) is adapted to the outer width of the lateral limiting plate (27), and the strip hole (24) and the lateral limiting plate (27) are in sliding contact.

7. The processing apparatus for a heat exchanger according to claim 1, characterized in that: There are four first electric telescopic rods (22), and the four first electric telescopic rods (22) are located at the four corners of the lower pressure plate (23).

Citation Information

Patent Citations

  • Punching device for heat exchange plate

    CN216420776U