A stamping forming device based on ultra-thin hardware
Patent Information
- Application Number
- CN202521797855.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-22
AI Technical Summary
[0003]但是,超薄金属板料在裁切时由于边缘存在剪切残余应力,放置在模具中时板料弯曲现象更为明显,从而导致板料与模具之间的接触状态不稳定以及受力失衡,使得板料产生飘料现象,降低了板料冲压后的成型质量
[0016]本申请实施例提供的技术方案可以包括以下有益效果:本申请设计了一种基于超薄五金件的冲压成型设备,通过设置的推出组件和平料圆辊,在冲压上模下压的同时,平料圆辊与超薄板料接触,并随着冲压上模的下压,连接平料圆辊的轮接连架向一侧倾斜,轮接连架与冲压上模之间的角度则会越来越小,从而平料圆辊会通过滚动将弯曲的超薄板料展平,且提供一定压力压住超薄板料,防止飘料,且冲压上模下压到位后,平料圆辊则会完全进入收纳槽中收纳,在提高对超薄板料的冲压质量的同时,防止平料圆辊会对超薄板料造成影响。
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Figure CN224657871U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stamping equipment technology, and in particular to a stamping forming equipment based on ultra-thin hardware parts. Background Technology
[0002] Hardware parts refer to various metal products made from metal materials (such as steel, iron, aluminum, copper, stainless steel, etc.) through processing and forming. In order to make hardware parts into parts with the required shape, size and performance, stamping equipment (such as punch press) drives the mold to apply pressure to the metal sheet, strip or profile, causing the material to undergo plastic deformation or separation, thereby obtaining parts with the required shape, size and performance. Due to the continuous progress of technology, many electronic products and other equipment are developing vertically towards smaller size and lighter weight in line with the trend of the times. Therefore, ultra-thin metal sheets are used to make hardware parts.
[0003] However, when ultra-thin metal sheets are cut, the residual shear stress at the edges causes the sheet to bend more noticeably when placed in the mold. This results in unstable contact between the sheet and the mold and an imbalance of forces, causing the sheet to float and reducing the forming quality after stamping. Utility Model Content
[0004] This utility model provides a stamping forming equipment based on ultra-thin hardware parts, which can flatten the bent ultra-thin sheet material by rolling the flat material roller, and provide a certain pressure to press the ultra-thin sheet material to prevent it from floating.
[0005] This utility model provides a stamping forming equipment based on ultra-thin hardware parts, including:
[0006] The upper stamping die has symmetrically provided storage grooves at its bottom end, which are used to store the unfolded structure of the flattened ultra-thin sheet material.
[0007] The stretching structure is disposed inside the receiving groove. The stretching structure includes a push-out component for pushing out the receiving material, and a flattening component for flattening and fixing the ultra-thin sheet material during the stamping process.
[0008] The ejection assembly includes a guide bracket, with sliding blocks symmetrically fixed at the ends of the guide bracket, and a return spring fixedly fixed on one side of the sliding block, the return spring being fixedly connected to the upper stamping die;
[0009] The flattening assembly includes a wheel joint frame, with a support column fixedly arranged between the ends of the wheel joint frame. The support column is rotatably arranged inside the receiving groove via a pin. A flat material roller is rotatably arranged between the other ends of the wheel joint frame, and a guide pull frame is rotatably arranged on one side of the wheel joint frame.
[0010] In a stamping forming device based on ultra-thin hardware parts according to an embodiment of the present invention, the bottom end of the upper stamping die is symmetrically provided with a sliding groove, the sliding pressure block is slidably disposed on the inner side of the sliding groove, the return spring is fixedly disposed on the inner side of the sliding groove, and the guide bracket is initially inclined.
[0011] In a stamping forming equipment based on ultra-thin hardware parts according to an embodiment of the present invention, fixed short columns are fixedly provided on both sides of the wheel connecting frame, and an auxiliary display frame is rotatably provided on the outer side of the fixed short columns. A return torsion spring is fixedly provided on the outer side of the opposite end of the fixed short columns, and the other end of the return torsion spring is fixedly connected to the auxiliary display frame. An arc-shaped convex sliding part is provided at the bottom end of the auxiliary display frame, and a protective pad is fixedly provided on the outer side of the arc-shaped convex sliding part.
[0012] In a stamping and forming equipment based on ultra-thin hardware parts according to one embodiment of the present invention, the protective pad is made of rubber material, and the bottom of the protective pad is at the same level as the bottom of the flat material roller.
[0013] In a stamping and forming equipment based on ultra-thin hardware according to an embodiment of the present invention, limiting side blocks are fixedly provided on both sides of the wheel joint connecting frame, and the limiting side blocks are located below the fixed connecting short column.
[0014] In a stamping forming device based on ultra-thin hardware parts according to an embodiment of the present invention, a lower stamping die is provided below the upper stamping die, and a plurality of positioning posts are fixedly provided at the top of the lower stamping die. The positioning posts are used to position the ultra-thin sheet material waiting to be stamped.
[0015] In a stamping forming equipment based on ultra-thin hardware parts according to one embodiment of the present invention, a hydraulic rod is fixedly provided at the top of the upper stamping die, and a hydraulic cylinder is externally connected to the hydraulic rod.
[0016] The technical solution provided in this application embodiment can include the following beneficial effects: This application designs a stamping forming equipment based on ultra-thin hardware parts. Through the set ejection component and flat material roller, while the stamping upper die is pressed down, the flat material roller contacts the ultra-thin sheet material. As the stamping upper die is pressed down, the wheel joint connecting frame of the flat material roller tilts to one side, and the angle between the wheel joint connecting frame and the stamping upper die becomes smaller and smaller. Thus, the flat material roller will flatten the bent ultra-thin sheet material by rolling, and provide a certain pressure to press the ultra-thin sheet material to prevent material from floating. After the stamping upper die is pressed down to the end, the flat material roller will be completely stored in the receiving groove. This improves the stamping quality of the ultra-thin sheet material and prevents the flat material roller from affecting the ultra-thin sheet material.
[0017] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a three-dimensional structural schematic diagram of a stamping forming equipment based on ultra-thin hardware parts provided in an embodiment of this application;
[0020] Figure 2 This is a schematic diagram of the main structure of a stamping forming equipment based on ultra-thin hardware parts according to an embodiment of this application;
[0021] Figure 3 This is a cross-sectional view of the stamping upper die and the stretching structure in a stamping forming equipment based on ultra-thin hardware parts according to an embodiment of this application;
[0022] Figure 4 This is a schematic diagram of the combined structure of a guide bracket, a sliding block, and a partial flattening component in a stamping forming equipment based on ultra-thin hardware parts, according to an embodiment of this application.
[0023] Figure 5 This is a schematic diagram of another flattening component in a stamping forming equipment based on ultra-thin hardware provided in one embodiment of this application.
[0024] Reference numerals: 1. Upper stamping die; 101. Hydraulic rod; 102. Receiving groove; 103. Block sliding groove; 2. Lower stamping die; 201. Positioning post; 3. Ultra-thin sheet metal; 4. Spreading structure; 5. Ejection assembly; 501. Guide pull frame; 502. Sliding pressure block; 503. Return spring; 6. Flattening assembly; 601. Wheel connection frame; 602. Flat material roller; 603. Supporting post; 604. Pin shaft; 605. Auxiliary spreading frame; 606. Return torsion spring; 607. Fixed connection short post; 608. Limiting side block; 609. Arc-shaped convex sliding part; 610. Protective cover. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0026] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.
[0027] The following detailed description of some embodiments of this application is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0028] like Figures 1 to 5 As shown, this application provides a stamping forming equipment based on ultra-thin hardware parts, including: an expansion structure 4 disposed inside a receiving groove 102, the expansion structure 4 including an ejection component 5 for ejecting and receiving, and a flattening component 6 for flattening the ultra-thin sheet 3 during the stamping process, the ejection component 5 including a guide puller 501, a sliding pressure block 502 symmetrically fixedly disposed at the end of the guide puller 501, a return spring 503 fixedly disposed on one side of the sliding pressure block 502, the return spring 503 being fixedly connected to the stamping upper die 1, the flattening component 6 including a wheel connecting frame 601, a receiving column 603 fixedly disposed between the ends of the wheel connecting frame 601, the receiving column 603 being rotatably disposed inside the receiving groove 102 via a pin 604, a flattening roller 602 being rotatably disposed between the other ends of the wheel connecting frame 601, and the guide puller 501 being rotatably disposed on one side of the wheel connecting frame 601.
[0029] After adopting the above technical solution, during the stamping operation, the flattening roller 602 in the flattening component 6 will contact the ultra-thin sheet 3. During the pressing process of the upper stamping die 1, the flattening roller 602 will roll, and at the same time, the included angle between the wheel connecting frame 601 and the upper stamping die 1 will gradually decrease, while the included angle between the guide pull frame 501 and the wheel connecting frame 601 will gradually increase. At the same time, the return spring 503 will be compressed. In this way, the flattening roller 602 is in constant contact with the ultra-thin sheet 3. While the flattening roller 602 is rolling and moving, the bent ultra-thin sheet 3 is flattened. The flattening roller 602 can also press down the ultra-thin sheet 3 at the same time to prevent the phenomenon of material floating and improve the stamping quality of the ultra-thin sheet 3. After the upper stamping die 1 and the lower stamping die 2 are closed, the ejection component 5 and the flattening component 6 in the stretching structure 4 are stored in the receiving groove 102 to prevent them from affecting the stamping operation of the ultra-thin sheet 3.
[0030] Furthermore, the bottom end of the stamping upper die 1 is symmetrically provided with a sliding groove 103, the sliding pressure block 502 is slidably disposed inside the sliding groove 103, the return spring 503 is fixedly disposed inside the sliding groove 103, and the guide bracket 501 is initially tilted.
[0031] In an optional embodiment, as the upper stamping die 1 is pressed down, the angle between the wheel connecting frame 601 and the upper stamping die 1 gradually decreases, the sliding block 502 slides inside the block sliding groove 103, and the return spring 503 is compressed, so that when the upper stamping die 1 rises, the ejection component 5 can push the flattening component 6 to the initial position.
[0032] Among them, fixed short columns 607 are fixedly installed on both sides of the wheel connection frame 601. An auxiliary display frame 605 is rotatably installed on the outer side of the fixed short columns 607. A return torsion spring 606 is fixedly installed on the outer side of the opposite end of the fixed short columns 607. The other end of the return torsion spring 606 is fixedly connected to the auxiliary display frame 605. An arc-shaped sliding part 609 is provided at the bottom end of the auxiliary display frame 605. A protective pad 610 is fixedly installed on the outer side of the arc-shaped sliding part 609.
[0033] In an optional embodiment, while the protective pad 610 is in contact with the ultrathin sheet 3 and is still pressing down, the support frame 605 rotates slightly, which at the same time drives the reset torsion spring 606 to retract. This is to adapt to the change in the angle between the wheel connecting frame 601 and the stamping upper die 1, and to ensure that the protective pad 610 will always press down on the ultrathin sheet 3, further ensuring that the ultrathin sheet 3 will not shift.
[0034] For example, the protective pad 610 is made of rubber material, and the bottom of the protective pad 610 is at the same level as the bottom of the flat roller 602.
[0035] In an optional embodiment, when the ultra-thin sheet 3 is flattened, the protective pad 610 will come into contact with the surface of the ultra-thin sheet 3. The protective pad 610 is made of rubber material to prevent the parts from scratching the surface of the ultra-thin sheet 3, ensuring the appearance of the hardware, and can also press down the ultra-thin sheet 3 while flattening to prevent the ultra-thin sheet 3 from floating.
[0036] For example, limiting side blocks 608 are fixedly provided on both sides of the wheel connection frame 601, and the limiting side blocks 608 are located below the fixed connection short column 607.
[0037] In an alternative embodiment, as the angle between the wheel connecting frame 601 and the upper stamping die 1 becomes smaller, it indicates that the distance between the upper stamping die 1 and the lower stamping die 2 is getting shorter. This causes the included angle between the arc-shaped sliding part 609 and the flat material roller 602 to change. The setting of the limiting side block 608 is to prevent the arc-shaped sliding part 609 from getting too close to the flat material roller 602, so as to prevent affecting the quality of flattening the ultra-thin sheet material 3.
[0038] For example, a lower stamping die 2 is provided below the upper stamping die 1, and a plurality of positioning posts 201 are fixedly provided at the top of the lower stamping die 2. The positioning posts 201 are used to position the ultra-thin sheet material 3 waiting to be stamped.
[0039] In one optional embodiment, a plurality of positioning posts 201 are disposed at the triangular part of the ultra-thin sheet 3, and the ultra-thin sheet 3 is positioned by the triangular positioning method, so that the initial position of the ultra-thin sheet 3 is directly below the stamping upper die 1, which facilitates flattening and stamping.
[0040] For example, a hydraulic rod 101 is fixedly provided at the top of the upper stamping die 1, and the hydraulic rod 101 is externally connected to a hydraulic cylinder.
[0041] In an alternative embodiment, the hydraulic rod 101 can be extended or retracted by an external hydraulic cylinder, thereby providing stamping force to the upper stamping die 1.
[0042] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. They can refer to a mechanical connection or an electrical connection. They can refer to a direct connection or an indirect connection through an intermediate medium, and they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0043] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0044] The foregoing disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described above. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0045] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with an embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0046] Although embodiments of this application have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the claims and their equivalents.
Claims
1. A stamping forming equipment based on ultra-thin hardware parts, characterized in that, include: The upper stamping die (1) has symmetrically provided storage grooves (102) at its bottom end. The storage grooves (102) are used to store the unfolded structure (4) of the flattened ultra-thin sheet material (3). The stretching structure (4) is disposed inside the receiving groove (102). The stretching structure (4) includes a push-out component (5) for pushing out the receiving part, and a flattening component (6) for flattening and fixing the ultra-thin sheet material (3) during the stamping process. The ejection assembly (5) includes a guide bracket (501), and a sliding block (502) is symmetrically fixed at the end of the guide bracket (501). A return spring (503) is fixedly fixed on one side of the sliding block (502), and the return spring (503) is fixedly connected to the upper stamping die (1). The flattening assembly (6) includes a wheel joint frame (601), with a support column (603) fixedly arranged between the ends of the wheel joint frame (601). The support column (603) is rotatably arranged inside the storage groove (102) via a pin (604). A flat material roller (602) is rotatably arranged between the other ends of the wheel joint frame (601). The guide bracket (501) is rotatably arranged on one side of the wheel joint frame (601).
2. The stamping forming equipment based on ultra-thin hardware parts according to claim 1, characterized in that, The bottom end of the stamping die (1) is symmetrically provided with a sliding groove (103). The sliding pressure block (502) is slidably disposed on the inner side of the sliding groove (103). The return spring (503) is fixedly disposed on one side inside the sliding groove (103). The guide bracket (501) is initially tilted.
3. The stamping forming equipment based on ultra-thin hardware parts according to claim 1, characterized in that, Both sides of the wheel connection frame (601) are fixedly provided with fixed short columns (607). An auxiliary display frame (605) is rotatably provided on the outer side of the fixed short columns (607). A return torsion spring (606) is fixedly provided on the outer side of one of the fixed short columns (607) that are far apart from each other. The other end of the return torsion spring (606) is fixedly connected to the auxiliary display frame (605). The bottom end of the auxiliary display frame (605) is provided with an arc-shaped sliding part (609). A protective pad (610) is fixedly provided on the outer side of the arc-shaped sliding part (609).
4. The stamping forming equipment based on ultra-thin hardware parts according to claim 3, characterized in that, The protective pad (610) is made of rubber material, and the bottom of the protective pad (610) is at the same level as the bottom of the flat roller (602).
5. The stamping forming equipment based on ultra-thin hardware parts according to claim 1, characterized in that, Limiting side blocks (608) are fixedly provided on both sides of the wheel connection frame (601), and the limiting side blocks (608) are located below the fixed connection short column (607).
6. The stamping forming equipment based on ultra-thin hardware parts according to claim 1, characterized in that, A lower stamping die (2) is provided below the upper stamping die (1). A plurality of positioning posts (201) are fixedly provided at the top of the lower stamping die (2). The positioning posts (201) are used to position the ultra-thin sheet material (3) waiting to be stamped.
7. The stamping forming equipment based on ultra-thin hardware parts according to claim 1, characterized in that, A hydraulic rod (101) is fixedly installed at the top of the upper stamping die (1), and the hydraulic rod (101) is externally connected to a hydraulic cylinder.