A multi-hole, full-automatic and continuous shaping and blanking device

Abstract

The utility model provides a kind of multi-hole, full-automatic and continuous shaping blanking device belongs to powder metallurgy shaping blanking field, including the top side of the base is provided with the feeding mechanism for flexible feeding, the top of the base is provided with the shaping mechanism for the multi-section shaping of material, the inside of the shaping mechanism is provided with the fixing mechanism for fixed module, the shaping mechanism includes multiple fixedly connected to the support of base top, the outside one side of multiple support is fixedly connected with gas holder, the inside of the support is equipped with the stamping assembly for pressing forming.The utility model is provided with flexible vibrating disk and conveying assembly, realizes the orderly arrangement and stable conveying of material, realizes the real-time quality monitoring and power supply of blanking process, solves the product deformation caused by reducing material taking in prior art, the problem of low processing efficiency caused by unstable conveying.

Description

Technical Field

[0001] This utility model relates to the field of powder metallurgy part shaping and punching, specifically to a multi-cavity, fully automatic and continuous shaping and punching device. Background Technology

[0002] In the traditional blanking process, single-cavity or semi-automatic blanking devices are usually used. These devices have many limitations in terms of processing efficiency and accuracy. For example, a single-cavity blanking device can only process one workpiece at a time, resulting in low production efficiency. While a semi-automatic blanking device can improve production efficiency to some extent, manual intervention is still required in the automatic material feeding and shaping process, leading to instability in production efficiency and product quality.

[0003] However, when the device processes structural components used in smart wearable watches, the products collide, flip, or twist after leaving the mold cavity, causing irreversible deformation. This also interrupts continuous production and reduces work efficiency. To address this, a multi-cavity, fully automated, and continuous forming and punching device is proposed. Utility Model Content

[0004] The purpose of this invention is to address the problem of reduced efficiency caused by product deformation due to material handling, by providing a multi-cavity, fully automatic, and continuous forming and punching device to solve the problems mentioned in the background art.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution: The present invention is as follows: a multi-cavity, fully automatic and continuous shaping and punching device, including a base, a feeding mechanism for flexible feeding is provided on one side of the top of the base, a shaping mechanism for multi-segment shaping of the material is provided on the top of the base, and a fixing mechanism for fixing modules is provided inside the shaping mechanism. The shaping mechanism includes multiple brackets fixedly connected to the top of the base. An air storage tank is fixedly connected to one side of each bracket. A stamping assembly for pressing and forming is installed inside the bracket. An in-mold monitoring device is fixedly connected to one side of the bracket. A material transfer block is fixedly connected inside the bracket. A conveying assembly for conveying materials is installed inside the bracket. Multiple elastic members are provided at the bottom of the conveying assembly. Silicone suction nozzles are fixedly connected to the bottom of the multiple elastic members. An auxiliary pressure block is fixedly connected to the bottom of the conveying assembly.

[0006] As a preferred technical solution of this utility model, the stamping assembly includes a plurality of hydraulic cylinders fixedly connected to the inner wall of the top of the bracket, the output ends of the plurality of hydraulic cylinders are fixedly connected to a forming mold, and a docking mold is fixedly connected inside the bracket, with the bottom of the forming mold perpendicular to the top of the docking mold.

[0007] As a preferred technical solution of this utility model, the conveying assembly includes a module fixedly connected inside the bracket. A mobile platform support block is slidably connected to the top of the module. An extended guide rail slider is fixedly connected to both outer sides of the mobile platform support block. Two air inlets are fixedly connected to the top sides of each extended guide rail slider. A servo motor is fixedly connected to one bottom side of the mobile platform support block. A lifting cylinder is fixedly connected to one top side of the module. A vacuum gauge is fixedly connected to one top side of each of the two extended guide rail sliders.

[0008] As a preferred technical solution of this utility model, the feeding mechanism includes a support frame fixedly connected to the top of the base, a flexible vibrating plate fixedly connected inside the support frame, and a support column fixedly connected inside the support frame, i.e., on the side close to the flexible vibrating plate.

[0009] As a preferred technical solution of this utility model, the fixing mechanism includes a support rod fixedly connected to the inside of the bracket, i.e., the side near the in-mold monitoring, and the outer two sides of the support rod are rotatably connected with locking rods.

[0010] As a preferred technical solution of this utility model, the two clamping rods are located between the material transfer block and the in-mold monitoring, and the top of the two clamping rods are threaded with two bolts.

[0011] As a preferred technical solution of this utility model, a connecting plate is fixedly connected to the outer adjacent side of the two clamps, and the outer side of the bolt passes through the interior of the clamp and the interior of the bracket in sequence.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. By setting up a flexible vibrating plate and conveying components, the orderly arrangement and stable conveying of materials are realized, and real-time quality monitoring and power supply of the punching process are achieved. This solves the problem of reducing product deformation caused by material handling in the existing technology, and the efficiency is very high. At the same time, it solves the problem of low processing efficiency caused by uneven material arrangement and unstable conveying in the existing technology. 2. The fixed mechanism enables convenient replacement and maintenance of the docking mold, solving the problem of unstable product quality caused by unstable mold fixing and difficult replacement and maintenance in the existing technology, which reduces product quality. At the same time, it solves the problem of quick disassembly and replacement of the mold, saving installation and disassembly time. Attached Figure Description

[0013] Figure 1 A schematic diagram of the structure of a multi-cavity, fully automatic and continuous forming and punching device provided by this utility model; Figure 2 A schematic diagram of the hydraulic cylinder structure of a multi-cavity, fully automatic and continuous forming and punching device provided by this utility model; Figure 3 A schematic diagram of the lifting cylinder structure of a multi-cavity, fully automatic and continuous forming and punching device provided by this utility model; Figure 4 A schematic diagram of the support frame structure of a multi-cavity, fully automatic and continuous forming and punching device provided by this utility model; Figure 5 A schematic diagram of the silicone suction nozzle structure of a multi-cavity, fully automatic and continuous shaping and punching device provided by this utility model; Figure 6 A schematic diagram of the gas storage tank structure of a multi-cavity, fully automatic and continuous shaping and punching device provided by this utility model.

[0014] The diagram shows: 1. Base; 2. Feeding mechanism; 21. Support frame; 22. Flexible vibratory feeder; 23. Support column; 3. Shaping mechanism; 31. Bracket; 32. Air tank; 33. In-mold monitoring; 34. Material transfer block; 35. Stamping assembly; 351. Shaping mold; 352. Hydraulic cylinder; 353. Docking mold; 36. Conveying assembly; 361. Moving platform support block; 362. Extended guide rail slider; 363. Air inlet; 364. Servo motor; 365. Module; 366. Lifting cylinder; 367. Vacuum gauge; 37. Elastic component; 38. Silicone suction nozzle; 39. Auxiliary pressure block; 4. Fixing mechanism; 41. Clamping rod; 42. Support rod; 43. Bolt; 44. Connecting plate. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0016] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0017] It should be noted that, without conflict, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0018] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0019] like Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, this embodiment proposes a multi-cavity, fully automatic and continuous shaping and punching device, including a base 1, a feeding mechanism 2 for flexible feeding is provided on one side of the top of the base 1, a shaping mechanism 3 for multi-segment shaping of the material is provided on the top of the base 1, and a fixing mechanism 4 for fixing the module is provided inside the shaping mechanism 3. like Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, the forming mechanism 3 includes multiple supports 31 fixedly connected to the top of the base 1, designed to provide support. An air tank 32 is fixedly connected to one side of each support 31 to store compressed air, providing power to the in-mold monitoring system 33 or the stamping system to ensure the smooth progress of the blanking process. This is prior art and will not be described in detail. A stamping assembly 35 for pressing and forming is installed inside each support 31. An in-mold monitoring system 33 is fixedly connected to the outside of each support 31 to monitor the blanking quality in real time, detecting defects or abnormalities during the blanking process through sensors and other equipment, and providing timely feedback. This is prior art and will not be described in detail. The support 31 has a material transfer block 34 fixedly connected inside for temporarily storing processed materials. The support 31 also has a conveying assembly 36 for conveying materials. The bottom of the conveying assembly 36 has multiple elastic members 37, which are designed to consist of springs and guide columns. The compression of the springs provides good cushioning to prevent materials from falling off during use. The bottom of the multiple elastic members 37 is fixedly connected to a silicone suction nozzle 38, which is designed to provide suction to hold the processed materials and transport them to the next processing step. The bottom of the conveying assembly 36 is fixedly connected to an auxiliary pressure block 39.

[0020] like Figure 2As shown, the stamping assembly 35 includes multiple hydraulic cylinders 352 fixedly connected to the inner wall of the top of the bracket 31. Its design provides telescopic capability. The output ends of the multiple hydraulic cylinders 352 are fixedly connected to the forming mold 351. The telescopic movement of the hydraulic cylinders 352 can drive the forming mold 351 to move vertically, thus providing good cutting capability. The bracket 31 is fixedly connected to the inside of the docking mold 353. Its design provides docking capability, so that the hydraulic cylinders 352 can drive the forming mold 351 to press into the inside of the docking mold 353, so as to shape the material. The bottom of the forming mold 351 is perpendicular to the top of the docking mold 353.

[0021] like Figure 3 As shown, the conveying assembly 36 includes a module 365 fixedly connected inside the bracket 31. Its design provides guiding capability. A movable platform support block 361 is slidably connected to the top of the module 365. Through the guiding capability provided by the module 365, the movable platform support block 361 can slide stably on the top of the module 365. Extended guide rail sliders 362 are fixedly connected to the outer sides of the movable platform support block 361. Their design provides good sliding capability, allowing them to slide following the movement of the movable platform support block 361. Two... An air inlet 363 is designed to provide air intake, enabling the silicone suction nozzle 38 to generate negative pressure to adsorb materials. A servo motor 364 is fixedly connected to the bottom side of the moving platform support block 361, which controls the speed and position of the moving platform support block 361 to ensure that the materials can be conveyed according to the preset program and speed. A lifting cylinder 366 is fixedly connected to the top side of the module 365. A vacuum gauge 367 is fixedly connected to the top side of the two extended guide rail sliders 362 to monitor the pressure of the adsorption device, ensure reliable adsorption of materials, and avoid material deviation or falling off due to insufficient adsorption force.

[0022] like Figure 1 and Figure 4 As shown, the feeding mechanism 2 includes a support frame 21 fixedly connected to the top of the base 1, which is designed to provide support capacity. A flexible vibrating plate 22 is fixedly connected inside the support frame 21, which is designed to transport materials that need to be processed. A support column 23 is fixedly connected inside the support frame 21, on the side closest to the flexible vibrating plate 22, which is designed to provide support capacity.

[0023] like Figure 2As shown, the fixing mechanism 4 includes a support rod 42 fixedly connected to the inside of the bracket 31, that is, the side near the in-mold monitoring 33. Its design can provide support capacity, and a rotating column is installed inside it, so that it can rotate inside the support rod 42. The outer sides of the support rod 42 are rotatably connected to the locking rod 41, which is designed to rotate well through the connection with the rotating column, so that it can rotate inside the bracket 31.

[0024] like Figure 2 As shown, the two clamping rods 41 are located between the material transfer block 34 and the in-mold monitoring 33. The top of the two clamping rods 41 is threaded with two bolts 43, which are designed to provide retraction capability so that the clamping rods 41 can be clamped inside the stamping assembly 35, which can effectively fix the mating mold 353 and prevent displacement during use.

[0025] like Figure 2 As shown, a connecting plate 44 is fixedly connected to the outer adjacent side of the two clamping rods 41. Its design provides connection capability. By swinging the connecting plate 44, the two clamping rods 41 can be moved together, so that the docking mold 353 can be taken out for maintenance. The more traditional method is to directly fix the docking mold 353 inside the bracket 31. Its design allows for the replacement and maintenance of the docking mold 353, preventing the molded object from being inaccurate. The outer side of the bolt 43 passes through the inside of the clamping rod 41 and the inside of the bracket 31 in sequence.

[0026] Specifically, in use, this multi-cavity, fully automatic, and continuous shaping and punching device works as follows: First, the flexible vibrating disc 22 in the feeding mechanism 2 organizes and conveys the material to be processed in an orderly manner. Then, the conveying component 36 is activated, and the servo motor 364 drives the moving platform support block 361 to slide along the module 365 (e.g., Figure 2 (As shown) The extended guide rail slider 362 and its bottom silicone suction nozzle 38 are moved to the material picking position. The air inlet 363 generates negative pressure, and the material is adsorbed through the silicone suction nozzle 38. The vacuum detector 367 monitors the adsorption pressure in real time to ensure reliability. After adsorption, the conveying component 36 transfers the material to the shaping station. At this time, the lifting cylinder 366 can adjust the height. The auxiliary pressure block 39 and the elastic component 37 work together (as shown). Figure 5 (As shown) During the conveying process, it provides buffering and stable support to prevent material deviation or falling off; after the material is placed on the material transfer block 34 for temporary storage or direct positioning, the stamping assembly 35 starts to work, and the hydraulic cylinder 352 drives the forming die 351 to move downward, cooperating with the docking die 353 to complete the stamping, shaping and cutting of the material; the in-die monitoring system 33 monitors the quality status in real time throughout the stamping process, and the air tank 32 provides compressed air power to the system (such as... Figure 2(as shown); Finally, the processed material is transferred again by the conveyor assembly 36 to the next process, realizing a fully automatic and continuous multi-cavity shaping and punching operation; Inside the bracket 31, the support rod 42 of the fixing mechanism 4 provides support, and its internal rotating column is connected to the clamping rod 41, allowing the clamping rod 41 to rotate inside the bracket 31. The top of the clamping rod 41 is threadedly connected by a bolt 43, which passes through the clamping rod 41 and the bracket 31, clamping the clamping rod 41 inside the stamping assembly 35, thereby fixing the mating die 353 and preventing it from shifting during use. When the mating die 353 needs to be replaced or maintained, the two clamping rods 41 are moved by the swing connecting plate 44 to remove the mating die 353, facilitating the replacement and maintenance of the mating die 353, improving production efficiency and product quality (e.g., Figure 2 (As shown).

[0027] All technical features in this embodiment can be freely combined according to actual needs.

[0028] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A multi-cavity, fully automatic, and continuous forming and punching device, comprising a base (1), characterized in that, The base (1) has a feeding mechanism (2) for flexible feeding on one side of the top, and a shaping mechanism (3) for multi-segment shaping of the material on the top of the base (1). The shaping mechanism (3) has a fixing mechanism (4) for fixing the module inside. The shaping mechanism (3) includes multiple brackets (31) fixedly connected to the top of the base (1). A gas storage tank (32) is fixedly connected to one side of the external side of the multiple brackets (31). A stamping assembly (35) for pressing and forming is installed inside the brackets (31). An in-mold monitoring (33) is fixedly connected to one side of the external side of the brackets (31). A material transfer block (34) is fixedly connected inside the brackets (31). A conveying assembly (36) for conveying materials is installed inside the brackets (31). Multiple elastic members (37) are provided at the bottom of the conveying assembly (36). A silicone suction nozzle (38) is fixedly connected to the bottom of the multiple elastic members (37). An auxiliary pressure block (39) is fixedly connected to the bottom of the conveying assembly (36).

2. The multi-cavity, fully automatic, and continuous forming and punching device according to claim 1, characterized in that, The stamping assembly (35) includes a plurality of hydraulic cylinders (352) fixedly connected to the inner wall of the top of the bracket (31). The output ends of the plurality of hydraulic cylinders (352) are fixedly connected to a forming mold (351). A docking mold (353) is fixedly connected inside the bracket (31), and the bottom of the forming mold (351) is perpendicular to the top of the docking mold (353).

3. The multi-cavity, fully automatic, and continuous forming and punching device according to claim 1, characterized in that, The conveying assembly (36) includes a module (365) fixedly connected inside the bracket (31). A mobile platform support block (361) is slidably connected to the top of the module (365). An extended guide rail slider (362) is fixedly connected to both sides of the outer side of the mobile platform support block (361). Two air inlets (363) are fixedly connected to both sides of the top of the extended guide rail slider (362). A servo motor (364) is fixedly connected to one side of the bottom of the mobile platform support block (361). A lifting cylinder (366) is fixedly connected to one side of the top of the module (365). A vacuum gauge (367) is fixedly connected to one side of the top of the two extended guide rail sliders (362).

4. The multi-cavity, fully automatic, and continuous forming and punching device according to claim 1, characterized in that, The feeding mechanism (2) includes a support frame (21) fixedly connected to the top of the base (1). A flexible vibrating plate (22) is fixedly connected inside the support frame (21). A support column (23) is fixedly connected inside the support frame (21), on the side closest to the flexible vibrating plate (22).

5. The multi-cavity, fully automatic, and continuous forming and punching device according to claim 1, characterized in that, The fixing mechanism (4) includes a support rod (42) fixedly connected to the inside of the bracket (31), i.e., the side near the in-mold monitoring (33), and the outer sides of the support rod (42) are rotatably connected with locking rods (41).

6. The multi-cavity, fully automatic, and continuous forming and punching device according to claim 5, characterized in that, The two clamps (41) are located outside between the material transfer block (34) and the in-mold monitoring (33), and the top of the two clamps (41) are threaded with two bolts (43).

7. The multi-cavity, fully automatic, and continuous forming and punching device according to claim 6, characterized in that, A connecting plate (44) is fixedly connected to the outer adjacent side of the two clamps (41), and the outer side of the bolt (43) passes through the interior of the clamp (41) and the interior of the bracket (31) in sequence.

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