Shaping device for plug pins

CN224657971UActive Publication Date: 2026-08-21DONGGUAN NANBU JIAYONG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202521483735.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-15
Publication Date
2026-08-21
Estimated Expiration
2035-07-15

AI Technical Summary

Technical Problem

[0004]有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种插头引脚的整形装置,其能有效解决现有之芯电源插头的插片发生变形时,插片的矫正效率低的问题

Benefits of technology

[0014] By movably arranging the pin expansion mechanism and pin retraction mechanism below the shaping area, when the plug enters the shaping area of ​​the feeding track and is located above the pin expansion mechanism, the pin expansion mechanism moves upward, and the expansion member enters between the three pins of the plug. Then, the expansion member opens, spreading the three pins apart. Next, the conveying mechanism transports the plug above the pin retraction mechanism, and the pin retraction mechanism moves upward, with the retraction member surrounding the three pins of the plug. Subsequently, the retraction member closes, retracting and resetting the three pins of the plug. This allows a single device to correct and reset different deformation conditions of the pins, significantly improving the pin correction efficiency.

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Abstract

The utility model discloses a shaping device of plug pin, it includes machine table, carrying mechanism, pin outer expansion mechanism and pin contraction mechanism, the machine table is provided with a feeding track, and the feeding track has shaping area, the pin outer expansion mechanism sets up on the machine table, and the pin outer expansion mechanism has the outer expansion spare, the pin contraction mechanism sets up on the machine table, and the pin contraction mechanism has the contraction spare, when the plug enters the shaping area of feeding track and is located the top of pin outer expansion mechanism, the pin outer expansion mechanism is active upward, and the outer expansion spare enters to the three pins between the plug, then, the outer expansion spare opens, and three pins are pried, then, carrying mechanism carries the plug to the top of pin contraction mechanism, and the pin contraction mechanism is active upward, and the contraction spare surrounds the periphery of the three pins of plug, and then, the contraction spare closes, and three pins of plug are contracted reset, realize one device to the different deformation of pin and carry out the correction reset.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical technology, and in particular to a device for shaping plug pins. Background Technology

[0002] A power plug is a device that connects electrical appliances and other devices to a power source. Power plugs are generally classified as 2-pin, 3-pin, and multi-pin plugs. A 2-pin plug has two prongs or two pins; similarly, a 3-pin plug has three prongs or three pins. Multi-pin plugs are more complex, requiring the number of prongs or pins to be selected based on the specific needs of the device, and their arrangement also needs careful consideration.

[0003] Currently, the prongs of most 3-pin power plugs on the market are arranged in a triangular pattern. However, these three prongs are prone to deformation during the manufacturing process, either concave inward or convex outward. In such cases, the 3-pin power plug does not meet the production requirements and needs subsequent prong reshaping and correction. Most current prong reshaping devices for 3-pin power plugs can only correct prongs that are either concave or convex. This necessitates classifying the deformation of the prongs before placing them into the appropriate reshaping devices. If the plug has both concave and convex prongs, two correction processes are required, reducing efficiency. Therefore, it is necessary to improve existing prong reshaping devices. Utility Model Content

[0004] In view of this, the present invention addresses the deficiencies of the existing technology, and its main purpose is to provide a shaping device for plug pins, which can effectively solve the problem of low correction efficiency of the plug pins when they are deformed in existing power plugs.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A plug pin shaping device includes a machine platform, a conveying mechanism, a pin expansion mechanism, and a pin retraction mechanism. The machine platform is provided with a feeding track, and a slot for the plug pins to pass through is opened below the feeding track. The feeding track has a shaping area. The conveying mechanism is disposed on the machine platform. The pin expansion mechanism is movably disposed on the machine platform and located below the shaping area. The pin expansion mechanism is close to the input end of the feeding track and has an expansion member that can move up and down and open and close to promote pin expansion. The pin retraction mechanism is movably disposed on the machine platform and located below the shaping area. The pin retraction mechanism is close to the output end of the feeding track and has a retraction member that can move up and down and open and close to promote pin retraction.

[0007] As a preferred embodiment, the conveying mechanism includes a lead screw drive module, a slider, a first cylinder drive module, and a material picking component. The lead screw drive module is mounted on the machine platform and located above the forming area. The lead screw drive module has a lead screw. The slider is movably mounted on the lead screw drive module and is connected to the lead screw, which drives it to move back and forth. The first cylinder drive module is mounted on the slider and moves left and right along with the slider. The first cylinder drive module has a first push rod that can move up and down. The material picking component is located at one end of the first push rod and moves up and down with the first push rod to pick up materials.

[0008] As a preferred embodiment, the lead screw drive module has a guide groove that extends left and right, and the slider has a guide portion located within the guide groove.

[0009] As a preferred embodiment, the bottom surface of the material receiving component is provided with multiple material receiving slots that are compatible with the plug, and these multiple material receiving slots are arranged at intervals on the left and right.

[0010] As a preferred embodiment, the pin expansion mechanism includes a first ejection module, a second cylinder drive module, and an expansion member. The first ejection module is mounted on the machine base, and the second cylinder drive module is mounted on the first ejection module and is ejected upwards or retracted downwards by the first ejection module. The second cylinder drive module has a second push rod, and a first support column is provided at the corner of the upper end face of the second cylinder drive module. The expansion member includes a first fixing plate, a first mounting ring, multiple first hinge arms, and multiple first shaping parts. The first fixing plate is mounted on the first support column, and the upper end face of the first fixing plate, the first support column, and the second cylinder drive module surround the expansion member. The system forms a first movable space. The first fixed plate has multiple first guide grooves, which extend inward and outward. A first mounting ring is disposed at one end of the second push rod. The first mounting ring has multiple first hinge positions. One end of each of the multiple first hinge arms is hinged to a corresponding first hinge position. Each of the multiple first shaping parts is hinged to the other end of a corresponding first hinge arm. Each first shaping part is provided with a first guide part, and each first guide part can be movably assembled in a corresponding first guide groove. When the second push rod pushes upward, each first guide part moves outward within the first guide groove, causing the multiple first shaping parts to move outward.

[0011] As a preferred embodiment, the pin expansion mechanism includes a second ejection module, a third cylinder drive module, and a retraction component. The second ejection module is mounted on the machine base, and the third cylinder drive module is mounted on the second ejection module and is ejected upwards or retracted downwards by the second ejection module. The third cylinder drive module has a third push rod, and a second support column is provided at the corner of the upper end face of the third cylinder drive module. The retraction component includes a second fixing plate, a second mounting ring, multiple second hinge arms, and multiple second shaping parts. The second fixing plate is mounted on the second support column, and the upper end face of the second fixing plate, the second support column, and the third cylinder drive module surrounds... The system forms a second active space. The second fixed plate has multiple second guide grooves, which extend inward and outward. The second mounting ring is located at one end of the third push rod and has multiple second hinge positions. One end of each of the multiple second hinge arms is hinged to a corresponding second hinge position. The multiple second shaping parts are hinged to the other end of the corresponding second hinge arms, and each second shaping part is provided with a second guide part. Each second guide part can be movably assembled in a corresponding second guide groove. When the third push rod retracts downward, each second guide part moves inward within the second guide groove, causing the multiple second shaping parts to move inward.

[0012] As a preferred embodiment, both the input and output ends of the feeding track are equipped with laser sensors for detecting whether the plug is in place.

[0013] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:

[0014] By movably arranging the pin expansion mechanism and pin retraction mechanism below the shaping area, when the plug enters the shaping area of ​​the feeding track and is located above the pin expansion mechanism, the pin expansion mechanism moves upward, and the expansion member enters between the three pins of the plug. Then, the expansion member opens, spreading the three pins apart. Next, the conveying mechanism transports the plug above the pin retraction mechanism, and the pin retraction mechanism moves upward, with the retraction member surrounding the three pins of the plug. Subsequently, the retraction member closes, retracting and resetting the three pins of the plug. This allows a single device to correct and reset different deformation conditions of the pins, significantly improving the pin correction efficiency.

[0015] To more clearly illustrate the structural features and effects of this utility model, the following detailed description is provided in conjunction with the accompanying drawings and specific embodiments: Attached Figure Description

[0016] Figure 1 This is a three-dimensional assembly diagram of a preferred embodiment of the present invention;

[0017] Figure 2This is a three-dimensional schematic diagram of the conveying mechanism from a first angle in a preferred embodiment of the present invention;

[0018] Figure 3 This is a three-dimensional schematic diagram of the conveying mechanism from a second angle in a preferred embodiment of the present invention;

[0019] Figure 4 This is a three-dimensional schematic diagram of the conveying mechanism from a third angle in a preferred embodiment of this utility model;

[0020] Figure 5 This is a three-dimensional schematic diagram of the pin expansion mechanism in a preferred embodiment of the present invention;

[0021] Figure 6 This is a three-dimensional schematic diagram of the pin retraction mechanism in a preferred embodiment of the present invention.

[0022] Explanation of reference numerals in the attached diagram:

[0023] 10. Machine base; 20. Handling mechanism

[0024] 21. Lead screw drive module 211. Lead screw

[0025] 212, guide groove; 22, slider

[0026] 221. Guide section; 23. First cylinder drive module

[0027] 231. First push rod; 24. Material pick-up component

[0028] 241. Feeding trough; 30. Pin expansion mechanism

[0029] 301. First activity space; 31. External expansion component

[0030] 311, First fixing plate; 3111, First guide groove

[0031] 312, First mounting ring; 3121, First hinge position

[0032] 313. First articulated arm; 314. First shaping part

[0033] 315. First guiding section; 32. First ejection module

[0034] 33. Second cylinder drive module; 331. Second push rod

[0035] 332, First support column; 40, Pin retraction mechanism

[0036] 401. Second activity space; 41. Retractable component

[0037] 411, Second fixing plate; 4111, Second guide groove

[0038] 412. Second mounting ring; 4121. Second hinge position

[0039] 413. Second hinge arm; 414. Second shaping part

[0040] 415. Second guide section; 42. Second ejection module

[0041] 43. Third cylinder drive module; 431. Third push rod

[0042] 432, Second support column; 50, Plug

[0043] 51. Pin 60. Laser sensor. Detailed Implementation

[0044] Please refer to Figures 1 to 3 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including an organic platform 10, a conveying mechanism 20, a pin expansion mechanism 30, and a pin retraction mechanism 40.

[0045] The machine 10 is equipped with a feeding track (not shown in the figure), and a slot (not shown in the figure) is provided below the feeding track for the pins 51 of the plug 50 to pass through. The feeding track also has a shaping area (not shown in the figure). Both the input and output ends of the feeding track are equipped with laser sensors 60 for detecting whether the plug 50 is in position.

[0046] The conveying mechanism 20 is mounted on the machine base 10. In this embodiment, the conveying mechanism 20 includes a lead screw drive module 21, a slider 22, a first cylinder drive module 23, and a material handling component 24. The lead screw drive module 21 is mounted on the machine base 10 and located above the forming area. The lead screw drive module 21 has a lead screw 211. The slider 22 is movably mounted on the lead screw drive module 21. The slider 22 is connected to the lead screw 211 and is driven by the lead screw 211 to move back and forth. The first cylinder drive module 23 is mounted on the slider 22 and moves with the slider 22. The first cylinder drive module 23 has a first push rod 231 that can move up and down. The material picking member 24 is located at one end of the first push rod 231 and moves up and down with the first push rod 231 to pick up materials. In addition, the lead screw drive module 21 has a guide groove 212 that extends left and right. The slider 22 has a guide part 221 that is located in the guide groove 212. The bottom surface of the material picking member 24 has a plurality of material picking slots 241 that are adapted to the plug 50. The plurality of material picking slots 241 are arranged at intervals from left to right.

[0047] The pin expansion mechanism 30 is movably mounted on the machine base 10 and located below the shaping area. The pin expansion mechanism 30 is close to the input end of the feeding track. The pin expansion mechanism 30 has an expansion member 31 that can move vertically and open / close to cause the pin 51 to expand outwards. In this embodiment, the pin expansion mechanism 30 includes a first ejection module 32, a second cylinder drive module 33, and an expansion member 31. The first ejection module 32 is mounted on the machine base 10. The second cylinder drive module 33 is mounted on the first ejection module 32 and is ejected upwards or retracted downwards by the first ejection module 32. The second cylinder drive module 33 has a second push rod 331, and a first support column 332 is provided at the corner of the upper end face of the second cylinder drive module 33. The expansion member 31 includes a first fixing plate 311, a first mounting ring 312, multiple first hinge arms 313, and multiple first shaping parts 314. The first fixing plate 311 is located on the first support column. On 332, the upper surfaces of the first fixing plate 311, the first support column 332, and the second cylinder drive module 32 enclose a first active space 301. The first fixing plate 311 has multiple first guide grooves 3111, which extend inward and outward. The first mounting ring 312 is located at one end of the second push rod 331. The first mounting ring 312 has multiple first hinge positions 3121. One end of each of the multiple first hinge arms 313 is hinged to the corresponding first hinge position 3121. Each of the multiple first shaping parts 314 is hinged to the other end of the corresponding first hinge arm 313. Each first shaping part 314 is provided with a first guide part 315. Each first guide part 315 can be movably assembled in the corresponding first guide groove 3111. When the second push rod 331 pushes upward, each first guide part 315 moves outward in the first guide groove 3111, causing the multiple first shaping parts 314 to move outward.

[0048] The pin retraction mechanism 40 is movably mounted on the machine base 10 and located below the forming area. The pin retraction mechanism 40 is close to the output end of the feeding track. The pin retraction mechanism 40 has a retraction member 41 that can move vertically and open / close to retract the pin 51. In this embodiment, the pin expansion mechanism 40 includes a second ejection module 42, a third cylinder drive module 43, and a retraction member 41. The second ejection module 42 is mounted on the machine base 10. The third cylinder drive module 43 is mounted on the second ejection module 42 and is ejected upwards or retracted downwards by the second ejection module 42. The third cylinder drive module 43 has a third push rod 431, and a second support column 432 is provided at the corner of the upper end face of the third cylinder drive module 43. The retraction member 41 includes a second fixing plate 411, a second mounting ring 412, multiple second hinge arms 413, and multiple second forming parts 414. The second fixing plate 411 is located on the second support column. On 432, the upper surfaces of the second fixed plate 411, the second support column 432, and the third cylinder drive module 43 form a second active space 401. The second fixed plate 411 has multiple second guide grooves 4111, which extend inward and outward. The second mounting ring 412 is located at one end of the third push rod 431. The second mounting ring 412 has multiple second hinge positions 4121, and one end of each of the multiple second hinge arms 413 is connected to a corresponding... The second hinge position 4121 is hinged, and the plurality of second shaping parts 414 are all hinged to the other end of the corresponding second hinge arm 413. Each second shaping part 414 is provided with a second guide part 415, and each second guide part 415 can be movably assembled in the corresponding second guide groove 4111. When the third push rod 431 retracts downward, each second guide part 415 moves inward in the second guide groove 4111, so that the plurality of second shaping parts 414 move inward.

[0049] The key design feature of this invention is that by movably arranging the pin expansion mechanism and the pin retraction mechanism below the shaping area, when the plug enters the shaping area of ​​the feeding track and is located above the pin expansion mechanism, the pin expansion mechanism moves upward, and the expansion member enters between the three pins of the plug. Then, the expansion member opens, spreading the three pins apart. Next, the conveying mechanism moves the plug above the pin retraction mechanism, and the pin retraction mechanism moves upward, with the retraction member surrounding the three pins of the plug. Subsequently, the retraction member closes, retracting and resetting the three pins of the plug. This allows a single device to correct and reset different deformation conditions of the pins, significantly improving the pin correction efficiency.

[0050] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A device for shaping plug pins, characterized in that: The machine includes a machine platform, a conveying mechanism, a pin expansion mechanism, and a pin retraction mechanism. The machine platform is equipped with a feeding track, the lower part of which has a slot for the pins of the plug to pass through, and the feeding track has a shaping area. The conveying mechanism is mounted on the machine platform. The pin expansion mechanism is movably mounted on the machine platform and located below the shaping area, and the pin expansion mechanism is close to the input end of the feeding track. The pin expansion mechanism has an expansion member that can move up and down and can be opened and closed to promote pin expansion. The pin retraction mechanism is movably mounted on the machine platform and located below the shaping area, and the pin retraction mechanism is close to the output end of the feeding track. The pin retraction mechanism has a retraction member that can move up and down and can be opened and closed to promote pin retraction.

2. The plug pin shaping device according to claim 1, characterized in that: The conveying mechanism includes a lead screw drive module, a slider, a first cylinder drive module, and a material picking component. The lead screw drive module is mounted on the machine platform and located above the forming area. The lead screw drive module has a lead screw. The slider is movably mounted on the lead screw drive module and is connected to the lead screw, which drives it to move back and forth. The first cylinder drive module is mounted on the slider and moves left and right with the slider. The first cylinder drive module has a first push rod that can move up and down. The material picking component is located at one end of the first push rod and moves up and down with the first push rod to pick up materials.

3. The plug pin shaping device according to claim 2, characterized in that: The lead screw drive module has a guide groove that extends to the left and right, and the slider has a guide part that is located inside the guide groove.

4. The plug pin shaping device according to claim 2, characterized in that: The bottom surface of the material receiving component is provided with multiple material receiving slots that are compatible with the plug, and these multiple material receiving slots are arranged at intervals on the left and right.

5. The plug pin shaping device according to claim 1, characterized in that: The pin expansion mechanism includes a first ejection module, a second cylinder drive module, and an expansion member. The first ejection module is mounted on the machine base, and the second cylinder drive module is mounted on the first ejection module and is ejected upwards or retracted downwards by the first ejection module. The second cylinder drive module has a second push rod, and a first support column is provided at the corner of the upper end face of the second cylinder drive module. The expansion member includes a first fixing plate, a first mounting ring, multiple first hinge arms, and multiple first shaping parts. The first fixing plate is mounted on the first support column, and the first fixing plate, the first support column, and the upper end face of the second cylinder drive module form the first... The first fixed plate has multiple first guide grooves extending inward and outward. A first mounting ring is disposed at one end of a second push rod. The first mounting ring has multiple first hinge positions. One end of each of the multiple first hinge arms is hinged to a corresponding first hinge position. Each of the multiple first shaping parts is hinged to the other end of a corresponding first hinge arm. Each first shaping part is provided with a first guide part, and each first guide part can be movably assembled in a corresponding first guide groove. When the second push rod pushes upward, each first guide part moves outward within the first guide groove, causing the multiple first shaping parts to move outward.

6. The plug pin shaping device according to claim 1, characterized in that: The pin expansion mechanism includes a second ejection module, a third cylinder drive module, and an expansion member. The second ejection module is mounted on the machine base, and the third cylinder drive module is mounted on the second ejection module and is ejected upwards or retracted downwards by the second ejection module. The third cylinder drive module has a third push rod, and a second support column is provided at the corner of the upper end face of the third cylinder drive module. The expansion member includes a second fixing plate, a second mounting ring, multiple second hinge arms, and multiple second shaping parts. The second fixing plate is mounted on the second support column. The second fixing plate, the second support column, and the upper end face of the third cylinder drive module form the first... The second fixed plate has multiple second guide slots extending inwards and outwards. A second mounting ring is located at one end of the third push rod and has multiple second hinge positions. One end of each of the multiple second hinge arms is hinged to a corresponding second hinge position. Each of the multiple second shaping parts is hinged to the other end of a corresponding second hinge arm, and each second shaping part is provided with a second guide part. Each second guide part can be movably assembled into a corresponding second guide slot. When the third push rod retracts downwards, each second guide part moves inwards within the second guide slot, causing the multiple second shaping parts to move inwards.

7. The plug pin shaping device according to claim 1, characterized in that: Both the input and output ends of the feeding track are equipped with laser sensors for detecting whether the plug is in place.