High-temperature-resistant cable automatic cutting device
Patent Information
- Application Number
- CN202521734311.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-15
AI Technical Summary
[0006]为了弥补以上不足,本实用新型提供了一种耐高温电缆自动切割装置,旨在改善现有技术中面对不同规格的电缆切割时,夹持效果有限,进而影响了切割效果的问题,同时解决背景技术中所述的切割工具适配性和安全风险等问题
本实用新型中,通过气缸输送设备的驱动,使切割设备能够进行水平方向的位移,从而达到调节切割位置的目的,随后在摆动气缸的驱动下,使其带动转动壳进行摆动,进而替换夹板能够同步进行摆动,达到对电缆固定的效果,同时在螺栓的转动下,能够根据不同规格的电缆进行更换替换夹板的效果,使得达到灵活适配电缆固定的目的。
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Figure CN224657980U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable cutting technology, and in particular to an automatic high-temperature resistant cable cutting device. Background Technology
[0002] High-temperature resistant cables are cables specifically designed to operate normally in high-temperature environments. They utilize materials with high heat resistance, such as silicone rubber, polytetrafluoroethylene, or ceramic coatings, to ensure that their performance does not degrade or become damaged under high-temperature conditions. High-temperature resistant cables are used in industrial, aerospace, metallurgical, petrochemical, automotive, and power sectors, especially in locations involving high temperatures and hot air currents. Consequently, cutting equipment is required when processing high-temperature resistant cables.
[0003] Existing cutting equipment uses manual or semi-automatic methods for cutting, resulting in low cutting efficiency and an inability to quickly complete large-scale cable cutting tasks. This affects the processing efficiency of high-temperature resistant cables and reduces production output. The current solution is to use fully automated cutting equipment, which uses programmable control to automatically complete fixed-length cable cutting, improving work efficiency and accelerating the cutting process. However, the following problems still exist: 1. A single device can only be adapted to a fixed diameter range. When cutting cables of different specifications, the clamping effect is limited. At the same time, when fixing irregularly shaped cables, traditional circular clamps will cause cutting deviation, which will affect the cutting effect.
[0004] 2. The characteristics of high-temperature resistant cable materials require cutting tools to have high wear resistance and thermal stability, but existing tools have poor compatibility, which can easily lead to uneven cutting surfaces or material melting. 3. High-temperature resistant materials may release harmful fumes or debris during cutting, posing health risks, and existing equipment lacks effective protective measures.
[0005] 4. Debris residue or improper handling affects the reliability of cable terminal connections, but existing technologies do not integrate efficient post-processing mechanisms. Utility Model Content
[0006] To overcome the above shortcomings, this utility model provides a high-temperature resistant cable automatic cutting device, which aims to improve the problem that the clamping effect is limited when cutting cables of different specifications in the prior art, thus affecting the cutting effect, and at the same time solve the problems of cutting tool compatibility and safety risks mentioned in the background art.
[0007] To achieve the above objectives, the present invention adopts the following technical solution: a high-temperature resistant cable automatic cutting device, comprising a base plate, a fixing plate fixedly connected to the top wall of the base plate, a cylinder conveying device fixedly connected to the front side of the fixing plate, a fixing mechanism provided at the bottom center of the cylinder conveying device, a cutting device fixedly connected to the front side of the cylinder conveying device, and an extraction mechanism provided on the right side of the base plate. The fixing mechanism includes a connecting plate, the top of which is fixedly connected to the bottom of the cylinder conveying device. A swing cylinder is fixedly connected to the rear side of the connecting plate. A rotating shell is fixedly connected to the left side of the swing cylinder. A mounting plate is fixedly connected to the rear side of the rotating shell. Bolts are threadedly connected to both sides of the mounting plate. A fixing shell is threadedly connected to the middle of the bolts. A replacement clamping plate is fixedly connected to the bottom wall of the fixing shell. A locking groove is formed in the middle of the top wall of the fixing shell. The bottom of the mounting plate engages with the locking groove.
[0008] As a further description of the above technical solution: the extraction mechanism includes a collection box, an extraction fan is fixedly connected to the right side of the collection box, a connecting pipe is connected to the front side of the extraction fan, the left end of the connecting pipe is connected to the front right side of the collection box, a filter plate is slidably connected to the middle of the top wall of the collection box, a pulling component is provided on the top of the filter plate, a scraper is fixedly connected to the left side of the inner wall of the collection box, an extraction pipe is connected to the left side of the top wall of the collection box, an extraction shell is connected to the left end of the extraction pipe, a fixing frame is fixedly connected to the rear side of the extraction shell, and the outer wall of the fixing frame is fixedly connected to the inner wall of the base plate.
[0009] As a further description of the above technical solution: a control switch is fixedly connected to the middle left side of the base plate, and the control switch is electrically connected to the cylinder conveying device, the cutting device, the swing cylinder, and the extraction fan respectively. The pulling assembly includes a pull rod, the bottom of which is fixedly connected to the top of the filter plate, and a rubber sleeve is fixedly connected to the middle of the pull rod.
[0010] As a further description of the above technical solution: Multiple rubber pillars are fixedly connected to the bottom wall of the replacement clamp, and these rubber pillars are arranged in an equidistant arc shape. The extraction mechanism also includes a rubber ring, the inner wall of which is fixedly connected to the right end of the outer wall of the extraction tube. Two mounting seats are fixedly connected to both the left and right sides of the base plate, and the top wall of each mounting seat has a mounting hole. The fixing mechanism also includes a cutting pad, the bottom wall of which is fixedly connected to the inner bottom wall of the base plate.
[0011] This utility model has the following beneficial effects: In this invention, the cutting device is driven by a cylinder conveying device to move horizontally, thereby adjusting the cutting position. Then, driven by a swing cylinder, the rotating shell swings, and the replacement clamp can swing synchronously to fix the cable. At the same time, the bolts can be rotated to replace the clamp according to different cable specifications, thus achieving flexible cable fixing.
[0012] In this invention, the fixing mechanism solves the problem of cutting tool selection through the design of replaceable clamps and rubber columns: the replaceable clamps can be adapted to high-temperature resistant cables with different material properties, ensuring that the cutting tool is compatible with the material and avoiding damage to the cutting surface; the equidistant arc arrangement of the rubber columns provides flexible contact, prevents thermal deformation of the material, and improves adaptability. In this invention, by starting the extraction fan, airflow is drawn through the extraction shell, which then extracts the debris generated during cable cutting. The debris then follows the airflow into the collection box, where it is blocked by the filter plate and collected uniformly, preventing debris accumulation from affecting subsequent cutting work. When cleaning the collection box, the filter plate is pulled so that the debris attached to its left side can be scraped off by the scraper, improving the uniform debris collection efficiency.
[0013] In this invention, the extraction mechanism effectively solves the problems of post-cutting processing and safety protection: through the coordination of the extraction fan and the filter plate, real-time collection of debris (such as harmful particles released by high-temperature materials) is achieved, ensuring the reliability of the terminal connection; the rubber ring seals the extraction tube, reducing the risk of leakage and avoiding safety risks caused by material properties. Attached Figure Description
[0014] Figure 1 This is a perspective view of an automatic high-temperature resistant cable cutting device proposed in this utility model; Figure 2 This is a front view of an automatic high-temperature cable cutting device proposed in this utility model; Figure 3 This is a schematic diagram of the replacement clamp of a high-temperature resistant cable automatic cutting device proposed in this utility model; Figure 4 This is an exploded view of the fixing mechanism of the automatic high-temperature cable cutting device proposed in this utility model; Figure 5 This is an exploded view of the extraction mechanism of an automatic high-temperature cable cutting device proposed in this utility model.
[0015] Legend: 1. Base plate; 2. Fixing mechanism; 201. Connecting plate; 202. Swing cylinder; 203. Rotating shell; 204. Mounting plate; 205. Bolt; 206. Fixing shell; 207. Engaging groove; 208. Replacement clamping plate; 209. Rubber column; 210. Cutting pad; 3. Fixing plate; 4. Cylinder conveying equipment; 5. Cutting equipment; 6. Extraction mechanism; 601. Collection box; 602. Extraction fan; 603. Connecting pipe; 604. Filter plate; 605. Scraper; 606. Extraction pipe; 607. Extraction shell; 608. Rubber ring; 609. Fixing frame; 610. Pulling assembly; 6101. Pull rod; 6102. Rubber sleeve; 7. Control switch; 8. Mounting base; 9. Mounting hole. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Reference Figure 1 , Figure 3 and Figure 4 An embodiment of this utility model provides: an automatic high-temperature resistant cable cutting device, including a base plate 1, a fixing plate 3 fixedly connected to the top wall of the base plate 1, a cylinder conveying device 4 fixedly connected to the front side of the fixing plate 3, and a cutting device 5 being able to move horizontally by driving the cylinder conveying device 4, thereby achieving the effect of changing the cutting position. A fixing mechanism 2 is provided in the middle of the bottom end of the cylinder conveying device 4, and the cutting device 5 is fixedly connected to the front side of the cylinder conveying device 4. A pulling mechanism 6 is provided on the right side of the base plate 1. The fixing mechanism 2 includes a connecting plate 201. The top of the connecting plate 201 is fixedly connected to the bottom of the cylinder conveying device 4. A swing cylinder 202 is fixedly connected to the rear side of the connecting plate 201, so that under the drive of the swing cylinder 202, it can drive the rotating shell 203 and the mounting plate 204 to swing. The left side of the swing cylinder 202 is fixedly connected to the rotating shell 203, and the rear side of the rotating shell 203 is fixedly connected to the mounting plate 204. Then, the fixing shell 206 and the replacement clamping plate 208, which are threadedly connected by bolts 205, can follow the mounting plate 204. The mounting plate 204 is oscillating to fix the cable. Bolts 205 are threaded on both sides of the mounting plate 204. A fixing shell 206 is threaded in the middle of the bolts 205. A replacement clamp 208 is fixedly connected to the bottom wall of the fixing shell 206. By rotating the bolts 205, the replacement clamp 208 can be disassembled and replaced, so as to achieve the effect of replacing the replacement clamp 208 according to different specifications and achieve the purpose of flexibly adapting to cable fixing. A locking groove 207 is opened in the middle of the top wall of the fixing shell 206, and the bottom of the mounting plate 204 engages with the locking groove 207. Specifically, driven by the cylinder conveying device 4, the cutting device 5 fixedly connected to the front side is horizontally displaced to change the cutting position. In the fixing mechanism 2 at the bottom center, the swing cylinder 202 drives the rotating shell 203 fixed on the left side and the mounting plate 204 fixed on the rear side to swing, so that the fixing shell 206 and the replacement clamping plate 208 installed on the left and right sides of the mounting plate 204 by bolts 205 swing along with it, thereby completing the effect of fixing the cable. At the same time, the rotation of the bolts 205 allows the replacement clamping plate 208 to be disassembled and replaced, so as to flexibly adapt to the cable fixing according to different specifications, thereby improving the flexibility and fixing effect of cable cutting.
[0018] Reference Figure 1 , Figure 2 and Figure 5The extraction mechanism 6 includes a collection box 601. An extraction fan 602 is fixedly connected to the right side of the collection box 601, allowing the extraction shell 607 to extract cutting debris when the extraction fan 602 is activated. A connecting pipe 603 is connected to the front of the extraction fan 602, and the left end of the connecting pipe 603 is connected to the front right side of the collection box 601. A filter plate 604 is slidably connected to the middle of the top wall of the collection box 601. The debris then enters the collection box 601 with the airflow and is collected uniformly by the filter plate 604. The top of the filter plate 604... The collection box 601 is equipped with a pulling component 610. A scraper 605 is fixedly connected to the left side of the inner wall of the collection box 601. At the same time, by pulling the filter plate 604, the rear side of the filter plate 604 can be cleaned by the scraper 605, reducing the adhesion of debris. The top wall of the collection box 601 is connected to the extraction tube 606 on the left side. The left end of the extraction tube 606 is connected to the extraction shell 607. A fixing frame 609 is fixedly connected to the rear side of the extraction shell 607. The position of the extraction shell 607 can be fixedly connected by the fixing frame 609. The outer wall of the fixing frame 609 is fixedly connected to the inner wall of the bottom plate 1. Specifically, by starting the extraction fan 602, the extraction shell 607 extracts cutting debris. The left end of the connecting pipe 603 connected to the front side is connected to the front right side of the collection box 601. The filter plate 604 slidably connected to the middle of the top wall collects the debris entering the interior with the airflow. The pulling component 610 at the top assists in the operation. The scraper 605 fixedly connected to the left side of the inner wall cleans the back side of the filter plate 604 when it is pulled, reducing debris adhesion. The left end of the extraction pipe 606 connected to the left side of the top wall is connected to the extraction shell 607. The fixed frame 609 fixedly connected to the rear side of the extraction shell 607 fixes its position. The outer wall of the fixed frame 609 is fixedly connected to the inner wall of the base plate 1, thereby avoiding the accumulation of debris that affects subsequent cutting work.
[0019] Reference Figure 1 , Figure 4 and Figure 5 A control switch 7 is fixedly connected to the middle left side of the base plate 1. The control switch 7 is electrically connected to the cylinder conveying device 4, the cutting device 5, the swing cylinder 202, and the extraction fan 602 respectively. The pulling assembly 610 includes a pull rod 6101. The bottom of the pull rod 6101 is fixedly connected to the top of the filter plate 604, and a rubber sleeve 6102 is fixedly connected to the middle of the pull rod 6101. The extraction mechanism 6 also includes a rubber ring 608. The inner wall of the rubber ring 608 is fixedly connected to the right end of the outer wall of the extraction tube 606. Specifically, the control switch 7, which is electrically connected to the cylinder conveying device 4, the cutting device 5, the swing cylinder 202 and the extraction fan 602 respectively, enables the control switch 7 to open and close the equipment. The connection of the rubber sleeve 6102 improves the anti-slip effect of the pull rod 6101 during use. The rubber ring 608 protects the bottom connection of the extraction tube 606.
[0020] Reference Figure 1 , Figure 2 and Figure 3 The bottom wall of the replacement clamp 208 is fixedly connected with multiple rubber columns 209, which are arranged in an equidistant arc shape; the left and right sides of the base plate 1 are fixedly connected with two mounting seats 8, and the top wall of the mounting seats 8 is provided with mounting holes 9; the fixing mechanism 2 also includes a cutting pad 210, the bottom wall of which is fixedly connected to the inner bottom wall of the base plate 1. Specifically, the fixing of multiple rubber pillars 209 improves the protection of the cable by the replacement clamp 208, the installation of the device is made possible by the mounting base 8 and the mounting hole 9, and the connection of the cutting pad 210 reduces the damage to the inner bottom wall of the base plate 1 by the cutting equipment 5.
[0021] Working principle: When in use, driven by the cylinder conveying device 4, the cutting device 5 fixed at the front can complete horizontal displacement and change the cutting position. By placing the cable on the top of the cutting pad 210, the rotating shell 203 fixed on the left and the mounting plate 204 fixed at the rear are swung by the swing cylinder 202. Then the fixed shell 206 connected by threads and the replacement clamp 208 swing synchronously to fix the cable. By rotating the bolt 205, the replacement clamp 208 can be replaced according to different specifications of cables to achieve flexible cable fixing effect and complete the cutting operation in conjunction with the cutting device 5. Furthermore, by starting the extraction fan 602, the extraction shell 607 connected to the left end of the extraction pipe 606 can extract airflow, thereby extracting the debris generated by cutting the cable. The debris is carried by the airflow through the extraction pipe 606 into the collection box 601. The filter plate 604, which is slidably connected to the middle of the top wall, blocks the debris, completing unified collection and preventing debris accumulation from affecting subsequent cutting. During cleaning, the filter plate 604 is pulled by the pulling component 610 on the top of the filter plate 604. The scraper 605 fixed on the left side of the inner wall of the collection box 601 scrapes off the debris attached to the left side of the filter plate 604, reducing debris adhesion and improving the unified recycling effect. The left end of the connecting pipe 603 connected to the front side of the extraction fan 602 is connected to the front right side of the collection box 601 to assist in airflow circulation.
[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-temperature resistant cable automatic cutting device, comprising a base plate (1), characterized in that: A fixing plate (3) is fixedly connected to the top wall of the base plate (1). A cylinder conveying device (4) is fixedly connected to the front side of the fixing plate (3). A fixing mechanism (2) is provided at the bottom center of the cylinder conveying device (4). A cutting device (5) is fixedly connected to the front side of the cylinder conveying device (4). A extraction mechanism (6) is provided on the right side of the base plate (1). The fixing mechanism (2) includes a connecting plate (201). The top of the connecting plate (201) is fixedly connected to the bottom of the cylinder conveying device (4). A swing cylinder (202) is fixedly connected to the rear side of the connecting plate (201). A rotating shell (203) is fixedly connected to the left side of the swing cylinder (202). An mounting plate (204) is fixedly connected to the rear side of the rotating shell (203). Bolts (205) are threadedly connected to both the left and right sides of the mounting plate (204). A fixing shell (206) is threadedly connected to the middle of the bolts (205). A replacement clamping plate (208) is fixedly connected to the bottom wall of the fixing shell (206). A locking groove (207) is opened in the middle of the top wall of the fixing shell (206). The bottom of the mounting plate (204) engages with the locking groove (207).
2. The high-temperature resistant cable automatic cutting device according to claim 1, characterized in that: The extraction mechanism (6) includes a collection box (601), an extraction fan (602) is fixedly connected to the right side of the collection box (601), a connecting pipe (603) is connected to the front side of the extraction fan (602), the left end of the connecting pipe (603) is connected to the front right side of the collection box (601), a filter plate (604) is slidably connected to the middle of the top wall of the collection box (601), a pulling component (610) is provided on the top of the filter plate (604), a scraper (605) is fixedly connected to the left side of the inner wall of the collection box (601), an extraction pipe (606) is connected to the left side of the top wall of the collection box (601), an extraction shell (607) is connected to the left end of the extraction pipe (606), a fixing frame (609) is fixedly connected to the rear side of the extraction shell (607), and the outer wall of the fixing frame (609) is fixedly connected to the inner wall of the base plate (1).
3. The high-temperature resistant cable automatic cutting device according to claim 2, characterized in that: A control switch (7) is fixedly connected to the middle left side of the base plate (1). The control switch (7) is electrically connected to the cylinder conveying device (4), the cutting device (5), the swing cylinder (202), and the extraction fan (602).
4. The high-temperature resistant cable automatic cutting device according to claim 2, characterized in that: The pulling assembly (610) includes a pull rod (6101), the bottom of which is fixedly connected to the top of the filter plate (604), and a rubber sleeve (6102) is fixedly connected to the middle of the pull rod (6101).
5. The high-temperature resistant cable automatic cutting device according to claim 1, characterized in that: The bottom wall of the replacement clamp (208) is fixedly connected with a plurality of rubber columns (209), and the plurality of rubber columns (209) are arranged in an equidistant arc shape.
6. The high-temperature resistant cable automatic cutting device according to claim 2, characterized in that: The extraction mechanism (6) also includes a rubber ring (608), the inner wall of which is fixedly connected to the right end of the outer wall of the extraction tube (606).
7. The high-temperature resistant cable automatic cutting device according to claim 1, characterized in that: Two mounting bases (8) are fixedly connected to the left and right sides of the base plate (1), and the top wall of the mounting base (8) is provided with mounting holes (9).
8. The high-temperature resistant cable automatic cutting device according to claim 1, characterized in that: The fixing mechanism (2) also includes a cutting pad (210), the bottom wall of which is fixedly connected to the inner bottom wall of the base plate (1).