A water porting apparatus for processing aluminum products

CN224658123UActive Publication Date: 2026-08-21SUNRISE LIGHTING CO LTD
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Patent Information

Application Number
CN202521738871.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-15
Publication Date
2026-08-21
Estimated Expiration
2035-08-15

AI Technical Summary

Technical Problem

[0005]本实用新型的目的是为了解决现有技术中存在人工操作效率低下,难以满足现代化生产对高效率、大批量制造的要求等缺点,而提出的一种铝制品加工用打水口设备

Benefits of technology

[0017]本实用新型提出的一种铝制品加工用打水口设备,有益效果在于:本实用新型中通过采用压紧组件配合模座的设计,可实现对铝产品的压紧定位作业,在压紧定位后再通过冲压组件对水口进行压切即可,整体结构设计简单,相对于传动人工大水口方式,不仅能够有效提升水口去除效率,同时由于采用机械式作业方式,因此还能够有效避免产品变形问题。

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Abstract

The utility model relates to water gap equipment technical field, especially a kind of water gap equipment for aluminium product processing, it include: rack and the mould seat of installation in the rack top;Top plate is fixedly installed in the upper end of the rack by several stand columns, the middle part of the top plate is provided with compression assembly, the compression assembly and the mould seat are oppositely arranged;Wherein, the top of the top plate is movably connected with mounting plate by adjusting assembly, the tail end of the mounting plate is fixedly installed with stamping assembly, in the utility model, by adopting the design of compression assembly cooperation mould seat, the compression positioning operation to aluminium product can be realized, after compression positioning, it can be carried out by stamping assembly to water gap and press cutting, overall structure design is simple, relative to transmission artificial big water gap mode, not only can effectively improve water gap removal efficiency, simultaneously, since adopting mechanical mode of operation, therefore, product deformation problem can also be effectively avoided.
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Description

Technical Field

[0001] This utility model relates to the technical field of nozzle-marking equipment, and in particular to a nozzle-marking device for aluminum product processing. Background Technology

[0002] In the manufacture of aluminum products, especially components such as lamp heat sinks produced by casting, gates, commonly known as sprues, are often formed that need to be removed. Although these gates are necessary for casting, they are not part of the final product structure. Removal is a key step to ensure the product's shape, size, and surface quality.

[0003] Currently, manual removal of gates is commonly used in the industry. Workers use hand tools to knock and scrape them off, but this method has significant drawbacks. On the one hand, manual operation is inefficient, limited by individual skills and physical strength, making it difficult to meet the requirements of modern production for high-efficiency, mass production, and labor costs are also high. On the other hand, it is difficult to precisely control the force and angle of the knocking, which can easily cause impact to thinner or more delicate components such as heat sinks, leading to product deformation or surface damage and reducing yield.

[0004] Based on this, in order to optimize the efficiency and reliability of existing aluminum product sprue marking operations, we propose a sprue marking device for aluminum product processing. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies, such as low efficiency of manual operation and difficulty in meeting the requirements of modern production for high efficiency and mass production, and to propose a gate punching device for aluminum product processing.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] Design a gate punching device for aluminum product processing, including:

[0008] A frame and a mold base mounted on top of the frame;

[0009] A top plate is fixedly installed at the upper end of the frame by several columns, and a clamping assembly is provided in the middle of the top plate. The clamping assembly and the mold base are arranged opposite to each other.

[0010] A mounting plate is movably connected to the top of the top plate via an adjusting component, and a stamping component is fixedly mounted at the tail end of the mounting plate.

[0011] Furthermore, the clamping assembly includes a clamping cylinder fixed to the top plate, the shaft end of the clamping cylinder passing through the top plate and fixedly connected to a pressure block, the pressure block and the mold base being arranged opposite to each other.

[0012] Furthermore, the mold base is detachably connected to the upper end of the frame via a connecting assembly.

[0013] Furthermore, the connecting assembly includes at least two connecting posts, the upper ends of which are threadedly connected to the mold base, and the connecting posts pass through the upper end surface of the frame. A spring plug is embedded in the lower outer periphery of the connecting post, and the telescopic end of the spring plug stops below the frame.

[0014] Furthermore, the adjustment assembly includes two guide grooves formed on the end face of the mounting plate, and a fastener is installed at the upper end of the top plate, the fastener sliding in the guide grooves.

[0015] Furthermore, a mounting groove is provided on the end face of the top plate, in which a rack is fixedly installed. An L-shaped plate is fixedly installed on the end face of the mounting plate, with the bottom of the L-shaped plate extending through to the bottom of the mounting plate and engaging with the rack.

[0016] Furthermore, the stamping assembly includes a stamping cylinder fixed to the upper end of the mounting plate, and a stamping head is fixedly mounted on the shaft end of the stamping cylinder.

[0017] The present invention discloses a sprue-cutting device for aluminum product processing, which has the following advantages: By adopting a clamping component and a mold base design, the aluminum product can be clamped and positioned. After clamping and positioning, the sprue can be cut by a stamping component. The overall structure is simple. Compared with the manual sprue-cutting method, it can not only effectively improve the sprue removal efficiency, but also effectively avoid product deformation due to the mechanical operation method. Attached Figure Description

[0018] Figure 1 This is a perspective view of the present utility model;

[0019] Figure 2 This is a schematic diagram of the connection component structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the adjustment component structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the rack structure of this utility model.

[0022] In the diagram: 1. Frame; 10. Column; 2. Mold base; 3. Top plate; 4. Clamping assembly; 41. Clamping cylinder; 42. Clamping block; 5. Adjusting assembly; 51. Guide groove; 52. Fastener; 53. Rack; 54. L-shaped plate; 6. Mounting plate; 7. Stamping assembly; 71. Stamping cylinder; 72. Stamping head; 8. Connecting assembly; 81. Connecting column; 82. Spring plug. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Reference Figure 1-4 As one embodiment of this utility model, a gate-marking device for aluminum product processing is disclosed. Specifically, the gate-marking device includes a frame 1 and a mold base 2 installed on the frame 1. In this embodiment, the mold base 2 is used to adapt to and support aluminum products. For example, the mold base 2 in this embodiment has a stepped column structure, and a round aluminum product can be fitted and positioned on the mold base 2. Of course, the mold base 2 in this embodiment can adopt a detachable connection method to facilitate replacement according to different aluminum products. The specific method will be described in detail later and will not be elaborated here.

[0025] A top plate 3 is fixedly installed on the upper end of the frame 1 by several columns 10. Specifically, in this embodiment, four columns 10 are provided. A pressing component 4 is provided in the middle of the top plate 3. The pressing component 4 and the mold base 2 are arranged opposite to each other. The pressing component 4 is used to press the aluminum product onto the mold base 2.

[0026] Among them, an installation plate 6 is movably connected to the top of the top plate 3 via an adjustment component 5, and a stamping component 7 is fixedly installed at the tail end of the installation plate 6. The stamping component 7 is used to stamp and cut off the sprue on the aluminum product.

[0027] In some embodiments, the pressing assembly 4 of this utility model includes a pressing cylinder 41 fixed on the top plate 3. The shaft end of the pressing cylinder 41 passes through the top plate 3 and is fixedly connected to a pressing block 42. The pressing block 42 and the mold base 2 are arranged opposite to each other. During operation, when the aluminum product is placed on the mold base 2, the pressing cylinder 41 can be opened, and the pressing cylinder 41 drives the pressing block 42 to move downward to press the upper part of the aluminum product. Of course, in this embodiment, the pressing block 42 is preferably set as a rubber part, so that the rubber part and the aluminum product are in flexible contact to avoid damage to the aluminum product.

[0028] Furthermore, the mold base 2 is detachably connected to the upper end of the frame 1 via the connecting assembly 8. In an optional embodiment, the connecting assembly 8 in this invention includes at least two connecting posts 81. The upper end of the connecting post 81 is threadedly connected to the mold base 2, and the connecting post 81 passes through the upper end surface of the frame 1. A spring plug 82 is embedded in the lower outer periphery of the connecting post 81, and the telescopic end of the spring plug 82 stops below the frame 1.

[0029] The mold base 2 described in this utility model can be easily installed and disassembled by means of a connecting post 81 and a spring plug 82. The spring plug 82 includes a sleeve, a spring, and a telescopic post. Its specific structure is a conventional method for those skilled in the art and will not be described in detail here. When it is necessary to disassemble and replace the mold base 2, the mold base 2 can be lifted upwards for disassembly by pressing the spring plug 82 below the connecting post 81, which effectively improves the convenience of disassembling and assembling the mold base 2.

[0030] In some embodiments, the adjustment component 5 of this utility model includes two guide grooves 51 formed on the end face of the mounting plate 6, and a fastener 52 is installed on the upper end of the top plate 3. The fastener 52 slides in the guide grooves 51. Specifically, in this embodiment, the fastener 52 is set as a bolt, which is threadedly connected to the top plate 3 to press the mounting plate 6.

[0031] Of course, in order to facilitate the positioning of the mounting plate 6 during position adjustment, the top plate 3 in this embodiment is also provided with a mounting groove, in which a rack 53 is fixedly installed, and an L-shaped plate 54 is fixedly installed on the end face of the mounting plate 6. The bottom of the L-shaped plate 54 extends through to the bottom of the mounting plate 6, and the bottom of the L-shaped plate 54 is engaged with the rack 53.

[0032] Specifically, in this embodiment, bolts are provided on the outer side of the mounting plate 6, and the bolts are fixed to the rack 53. Of course, the L-shaped plate 54 is also fixed to the mounting plate 6 by bolts. This design can improve the convenience of assembly.

[0033] Furthermore, by adopting a design that allows the mounting plate 6 to be adjusted left and right, the position of the large sprue of the stamping component 7 can be adjusted to meet the needs of different large sprue positions and to facilitate debugging during installation.

[0034] During adjustment, the fastener 52 can be loosened first. After the fastener 52 is loosened, the mounting plate 6 can be lifted upwards, separating the bottom of the L-shaped plate 54 from the rack 53. At this time, the mounting plate 6 can slide freely left and right. After sliding, the lifting of the mounting plate 6 is released, so that the L-shaped plate 54 and the rack 53 are engaged. At this time, the position of the entire mounting plate 6 can be positioned. Then, the fastener 52 can be fixed. This design can improve the positioning capability when adjusting the mounting plate 6, thereby improving the convenience of adjustment.

[0035] It should be noted that the stamping assembly 7 in this embodiment includes a stamping cylinder 71 fixed on the upper end of the mounting plate 6. A stamping head 72 is fixedly installed on the shaft end of the stamping cylinder 71. In this embodiment, the stamping head 72 can be set as a metal rod. When the aluminum product is pressed, the stamping cylinder 71 can drive the stamping head 72 to move downward to press and cut the sprue.

[0036] In summary, this utility model, by using the clamping component 4 in conjunction with the mold base 2, can realize the clamping and positioning of aluminum products. After clamping and positioning, the sprue can be cut by the stamping component 7. The overall structure design is simple. Compared with the manual sprue removal method, it can not only effectively improve the sprue removal efficiency, but also effectively avoid product deformation due to the mechanical operation method.

[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A gate-marking device for aluminum product processing, characterized in that, include: A frame (1) and a mold base (2) mounted on the frame (1); A top plate (3) is fixedly installed on the upper end of the frame (1) by several columns (10), and a pressing assembly (4) is provided in the middle of the top plate (3). The pressing assembly (4) and the mold base (2) are arranged opposite to each other. Among them, an installation plate (6) is movably connected to the top of the top plate (3) via an adjustment component (5), and a stamping component (7) is fixedly installed at the tail end of the installation plate (6).

2. The water nozzle marking device for aluminum product processing according to claim 1, characterized in that: The clamping assembly (4) includes a clamping cylinder (41) fixed on the top plate (3). The shaft end of the clamping cylinder (41) passes through the top plate (3) and is fixedly connected to a pressure block (42). The pressure block (42) and the mold base (2) are arranged opposite to each other.

3. The water nozzle marking device for aluminum product processing according to claim 1, characterized in that: The mold base (2) is detachably connected to the upper end of the frame (1) via the connecting assembly (8).

4. The water jetting equipment for aluminum product processing according to claim 3, characterized in that: The connecting assembly (8) includes at least two connecting posts (81), the upper end of the connecting post (81) is threaded to the mold base (2), and the connecting post (81) passes through the upper end surface of the frame (1). A spring plug (82) is embedded in the lower outer periphery of the connecting post (81), and the telescopic end of the spring plug (82) stops below the frame (1).

5. The water nozzle marking device for aluminum product processing according to claim 1, characterized in that: The adjustment component (5) includes two guide grooves (51) formed on the end face of the mounting plate (6), and a fastener (52) is installed on the upper end of the top plate (3), the fastener (52) sliding in the guide grooves (51).

6. The water jetting equipment for aluminum product processing according to claim 5, characterized in that: An installation groove is provided on the end face of the top plate (3), in which a rack (53) is fixedly installed. An L-shaped plate (54) is fixedly installed on the end face of the mounting plate (6), with the bottom of the L-shaped plate (54) extending through to the bottom of the mounting plate (6). The bottom of the L-shaped plate (54) is engaged with the rack (53).

7. The water nozzle marking device for aluminum product processing according to claim 1, characterized in that: The stamping assembly (7) includes a stamping cylinder (71) fixed to the upper end of the mounting plate (6), and a stamping head (72) is fixedly mounted on the shaft end of the stamping cylinder (71).