A high-temperature casting apparatus

CN224658125UActive Publication Date: 2026-08-21JIANGSU QIXIN MASCH MFG CO LTD
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Patent Information

Application Number
CN202521465516.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-14
Publication Date
2026-08-21
Estimated Expiration
2035-07-14

AI Technical Summary

Technical Problem

[0003]目前,矿热炉在出炉时将铁水合金倒至浇包中,由于铁水中含有炉渣,会一并进入浇包中,这样,在后续倒入模具中,使得成型的铸件含有炉渣,降低了产品质量

Benefits of technology

[0018] In operation, the molten iron alloy in the ladle is poured into the nozzle, which then pours the liquid into the guide tube. The liquid flows through the guide tube into the mold. As the mold moves on the transmission chain, it is leveled by a scraper when passing the leveling component, ensuring that the specifications of the subsequent castings are uniform and meet the requirements of downstream enterprises.

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Abstract

The utility model relates to a high temperature casting equipment relates to high temperature alloy casting field. Including setting casting platform and forming assembly in proper order still include flow guide assembly and scrape flat subassembly, flow guide assembly is located between casting platform and forming assembly, casting platform includes base, ladle and spout, the one end of base is equipped with riser towards forming assembly, and ladle and spout are swinged in the both sides of riser respectively, forming assembly includes frame, and the frame is equipped with conveying system, and conveying system includes annular drive chain, and is equipped with mould on drive chain. The utility model discloses convenient processing, and operation is reliable.
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Description

Technical Field

[0001] This utility model relates to the field of high-temperature alloy casting, and in particular to a high-temperature casting equipment. Background Technology

[0002] This is a common production method in the processing of cast iron alloy blocks. It involves using a mold to receive molten iron alloy and pouring it into the mold to cool and solidify, thus completing the forming process of the casting.

[0003] Currently, when molten iron from an electric arc furnace is tapped, the molten iron alloy is poured into a ladle. Since the molten iron contains slag, it also enters the ladle. As a result, when it is poured into the mold later, the formed casting contains slag, which reduces the quality of the product.

[0004] Furthermore, when molten iron flows into the mold, there is an uneven thickness, resulting in inconsistent specifications of the subsequently formed castings, which affects the downstream use of the castings. Utility Model Content

[0005] To address the above problems, this utility model provides a high-temperature casting equipment with a simple structure that improves the quality of casting processing.

[0006] The technical solution of this utility model is: a high-temperature casting equipment, including a casting platform and a forming component arranged in sequence, and also including a flow guiding component and a leveling component, wherein the flow guiding component is located between the casting platform and the forming component;

[0007] The casting platform includes a base, a ladle, and a nozzle. The base has a support frame at one end facing the molding component, and the ladle and nozzle are movably connected to both sides of the support frame.

[0008] The molding assembly includes a frame, on which a conveying system is provided, the conveying system including a ring drive chain, and a mold is provided on the drive chain;

[0009] The flow guiding assembly includes a guide cylinder and a flow guiding channel. The guide cylinder is connected to the flow guiding channel. The nozzle is located above the guide cylinder, and the flow guiding channel is located above the mold.

[0010] The leveling assembly includes a scraper and a pair of upright plates, which are respectively located on both sides of the frame. The scraper is vertically connected between the pair of upright plates and is positioned above the mold.

[0011] The guide tube has a recessed pit at its bottom center.

[0012] The flow channel includes at least two, and the molding component includes at least two;

[0013] The guide channels correspond one-to-one with the molding components.

[0014] A hydraulic cylinder or a pneumatic cylinder is provided between the nozzle and the base.

[0015] A hydraulic cylinder or a pneumatic cylinder is provided between the ladle and the base.

[0016] The guide channel is connected to the lower middle part of the guide cylinder, and the guide channel is inclined.

[0017] The scraper is connected to the vertical plate via a hydraulic cylinder or a pneumatic cylinder.

[0018] In operation, the molten iron alloy in the ladle is poured into the nozzle, which then pours the liquid into the guide tube. The liquid flows through the guide tube into the mold. As the mold moves on the transmission chain, it is leveled by a scraper when passing the leveling component, ensuring that the specifications of the subsequent castings are uniform and meet the requirements of downstream enterprises.

[0019] This invention is easy to process and reliable to operate. Attached Figure Description

[0020] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the accompanying drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In the drawings, the parts are not necessarily drawn to scale.

[0021] Figure 1 This is a structural schematic diagram of the present invention.

[0022] Figure 2 This is a structural diagram of the leveling component.

[0023] Figure 3 This is a schematic diagram of the guide tube structure.

[0024] Figure 4 This is a schematic diagram of the flow guiding component;

[0025] In the diagram, 1 is the casting platform, 11 is the base, 12 is the ladle, 13 is the pouring nozzle, 14 is the support frame, and 15 is the hydraulic cylinder.

[0026] 2 is the molding component, 21 is the frame, 22 is the drive chain, and 23 is the mold.

[0027] 3 is the flow guiding component, 31 is the guide tube, and 32 is the flow guiding channel.

[0028] 4 is the leveling component, 41 is the scraper, 42 is the vertical plate, and 43 is the cylinder.

[0029] 5 is a pit. Detailed Implementation

[0030] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0031] In the description of this utility model, it should be understood that the terms "upper," "lower," "left," "right," "vertical," "horizontal," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] This utility model is as follows Figure 1-3 As shown, a high-temperature casting device includes a casting platform 1 and a forming component 2 arranged in sequence, and also includes a flow guiding component 3 and a leveling component 4, wherein the flow guiding component 3 is located between the casting platform 1 and the forming component 2;

[0034] The casting platform 1 includes a base 11, a ladle 12 and a pouring nozzle 13. The base 11 is provided with a support frame 14 at one end facing the molding component. The ladle 12 and the pouring nozzle 13 are respectively movably connected to both sides of the support frame 14.

[0035] The molding component 2 includes a frame 21, on which a conveying system is provided. The conveying system includes a ring transmission chain 22, on which a mold is provided.

[0036] The flow guiding assembly 4 includes a guide cylinder 31 and a flow guiding channel 32. The guide cylinder 31 is connected to the flow guiding channel 32. The nozzle 13 is located above the guide cylinder 31, and the flow guiding channel 32 is located above the mold 23.

[0037] The leveling assembly 4 includes a scraper 41 and a pair of upright plates 42. The pair of upright plates 42 are respectively located on both sides of the frame 21. The scraper 41 is vertically connected between the pair of upright plates and is located above the mold.

[0038] In operation, the molten iron alloy in the ladle is poured into the pouring nozzle, which then pours the liquid into the guide tube. The liquid flows through the guide tube into the mold. As the mold moves on the transmission chain, it is leveled by a scraper when passing the leveling component, ensuring the uniformity of the specifications of the subsequent castings.

[0039] The guide tube has a recess 5 at its bottom center.

[0040] The recesses are designed to facilitate the settling of slag, which in turn improves the forming quality of subsequent castings.

[0041] like Figure 4 As shown, the guide channel 32 includes at least two, and the molding component includes at least two;

[0042] The guide channels correspond one-to-one with the molding components.

[0043] In this way, different numbers of molding components can be set according to processing requirements, which can help improve production efficiency.

[0044] A hydraulic cylinder 15 or a pneumatic cylinder is provided between the spout 13 and the base 11.

[0045] This facilitates adjustment of the nozzle angle, ensuring its reliable positioning on the guide tube. In application, the nozzle is a long, narrow channel.

[0046] A hydraulic cylinder or a pneumatic cylinder is provided between the ladle 12 and the base 11.

[0047] The ladle hinged connection stand can be operated by a hydraulic cylinder or pneumatic cylinder mounted on the base; or it can be lifted by a crane for operation. Figure 1 The middle arrow indicates the direction of the pouring action.

[0048] The guide channel 32 is connected to the lower middle part of the guide cylinder 31, and the guide channel is inclined.

[0049] This ensures reliable guidance and operation of the flow channel.

[0050] The scraper 41 is connected to the vertical plate 42 via a hydraulic cylinder or a pneumatic cylinder 43. This facilitates the lifting and lowering of the scraper and can adapt to different processing requirements.

[0051] The conveying system in this invention is a conventional method, such as the conveying system disclosed in ZL201420515733.4. In application, the molding components also include processes such as spraying, demolding, coating, and drying in sequence, and the dried mold is then cast, and the process is carried out sequentially.

[0052] The mold and demolding methods involved in this utility model are conventional methods, as disclosed in ZL202110049570.X.

[0053] Regarding the information disclosed in this case, the following points need to be clarified:

[0054] (1) The accompanying drawings of the embodiments disclosed in this case only involve the structures involved in the embodiments disclosed in this case. Other structures can refer to the general design.

[0055] (2) Where there is no conflict, the embodiments and features disclosed in this case can be combined with each other to obtain new embodiments;

[0056] The above are merely specific embodiments disclosed in this case, but the scope of protection of this disclosure is not limited thereto. The scope of protection disclosed in this case shall be determined by the scope of protection of the claims.

Claims

1. A high-temperature casting apparatus, comprising a casting platform and a molding assembly arranged sequentially, characterized in that, It also includes a flow guiding component and a leveling component, the flow guiding component being located between the casting platform and the forming component; The casting platform includes a base, a ladle, and a nozzle. The base has a support frame at one end facing the molding component, and the ladle and nozzle are movably connected to both sides of the support frame. The molding assembly includes a frame, on which a conveying system is provided, the conveying system including a ring drive chain, and a mold is provided on the drive chain; The flow guiding assembly includes a guide cylinder and a flow guiding channel. The guide cylinder is connected to the flow guiding channel. The nozzle is located above the guide cylinder, and the flow guiding channel is located above the mold. The leveling assembly includes a scraper and a pair of upright plates, which are respectively located on both sides of the frame. The scraper is lifted and connected between the pair of upright plates and is located above the mold.

2. The high-temperature casting equipment according to claim 1, characterized in that, The guide tube has a recessed pit at its bottom center.

3. A high-temperature casting equipment according to claim 1 or 2, characterized in that, The flow channel includes at least two, and the molding component includes at least two; The guide channels correspond one-to-one with the molding components.

4. The high-temperature casting equipment according to claim 1, characterized in that, A hydraulic cylinder or a pneumatic cylinder is provided between the nozzle and the base.

5. The high-temperature casting equipment according to claim 1, characterized in that, A hydraulic cylinder or a pneumatic cylinder is provided between the ladle and the base.

6. The high-temperature casting equipment according to claim 1, characterized in that, The guide channel is connected to the lower middle part of the guide cylinder, and the guide channel is inclined.

7. The high-temperature casting equipment according to claim 1, characterized in that, The scraper is connected to the vertical plate via a hydraulic cylinder or a pneumatic cylinder.

Citation Information

Patent Citations

  • High-temperature pouring continuous demolding combined equipment

    CN112846154A

  • Metallic silicon automatic casting production line

    CN204039070U