Automatic pressing and discharging horizontal wire winding machine

Abstract

The utility model relates to an automatic pressing unloading horizontal wire coiling machine belongs to wire coiling machine technical field. This automatic pressing unloading horizontal wire coiling machine, including the machine case, the one side of machine case is provided with the feed port, still include the wire winding mechanism, the wire winding mechanism sets up in the inside of machine case and is used for winding wire processing to waste material, completes the automatic collection processing, wherein, the wire winding mechanism includes the wire winding roller with a group of fender that installs to the inside of machine case, a group fender presents annular distribution to the outside of wire winding roller, and the both sides of fender are provided with cambered surface, can automatic wire winding collection of metal wire, promotes the waste collection efficiency and reduces the manual intervention frequency, reduces the user labor quantity, and in the wire winding process matches the pressing treatment, reduces the waste space occupancy, reduces storage, transportation cost.

Description

Technical Field

[0001] This utility model relates to the field of wire winding machine technology, and in particular to an automatic pressing and unloading horizontal wire winding machine. Background Technology

[0002] During the turning process, metal wires, commonly known as iron filings or chips, are often generated. Collecting and processing these metal wires is not only an environmental requirement, but also a key step in resource recycling, cost reduction, and ensuring production safety. Therefore, wire winding machines are needed.

[0003] In existing technologies, the processing of machined metal wires typically involves manual accumulation and collection, centralized crushing and collection, and subsequent transportation to recycling stations for compression and packaging. However, this method has the following drawbacks in actual use: low waste collection efficiency, high frequency of manual intervention leading to high labor intensity, and the space occupancy rate of the collected waste is still high, increasing storage and transportation costs. Utility Model Content

[0004] Therefore, it is necessary to provide an automatic pressing and unloading horizontal wire winding machine to address the problems of low waste collection efficiency, high labor intensity, and high space occupation rate of collected waste.

[0005] An automatic pressing and unloading horizontal wire winding machine includes a machine housing with a feed inlet on one side; it also includes a wire winding mechanism, which is located inside the machine housing and is used to wind waste material into wire for automated collection; wherein the wire winding mechanism includes a wire winding roller installed inside the machine housing and a set of baffles, the set of baffles being distributed in a ring around the outside of the wire winding roller, and the baffles having arc surfaces on both sides.

[0006] In one embodiment, the winding mechanism further includes a pressure roller positioned above the winding roller.

[0007] In one embodiment, the interior of the chassis is provided with a base plate for receiving waste material and located below the winding roller, and the top of the base plate has a V-shaped groove.

[0008] In one embodiment, a pusher plate is sleeved on the outer side of the winding roller, and a discharge port for discharging material is opened on one side of the machine housing, with a baffle plate provided on the outer side of the discharge port.

[0009] In one embodiment, a bracket is provided on the outer side of the pressing roller, a first cylinder that docks with the bracket is mounted on the housing, and two guide posts extending to the top of the housing are provided on the outer side of the bracket.

[0010] In one embodiment, the top of the chassis is provided with a vertical plate, and a second cylinder is installed on the outer side of the vertical plate, with the end of the second cylinder abutting against the outer side of the baffle.

[0011] In one embodiment, a proximity switch is provided on the outer side of the upright plate, and the detection surface of the proximity switch is located on the movement path of the guide post.

[0012] In one embodiment, a power distribution box is provided on the outside of the chassis, and a drive mechanism for driving the push plate and the winding roller is provided inside the power distribution box.

[0013] Beneficial effects 1. By setting up a winding roller with a stop bar, the metal wire introduced into the machine box can be wound and collected. After the wire is wound to the preset range, the push plate pushes the coiled metal wire out of the machine box to complete the operation. This automated processing method effectively improves the waste collection efficiency and reduces the frequency of manual intervention, thus reducing the workload of users. 2. By setting up a pressure roller, the metal wire is pressed during the winding process, reducing the space occupied by waste materials and lowering subsequent storage and transportation costs. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the chassis and the first cylinder of this utility model; Figure 3 This is a schematic diagram of the structure of the pressure roller and push plate of this utility model; Figure 4 This is a schematic diagram of the push plate movement process of this utility model; Figure 5 This is a cross-sectional schematic diagram of the winding roller and stop bar of this utility model.

[0016] Figure label: 100. Chassis; 110. Base plate; 120. Baffle; 130. First cylinder; 140. Guide post; 150. Second cylinder; 160. Proximity switch; 200. Wire winding mechanism; 210. Wire winding roller; 211. Push plate; 220. Stop bar; 230. Pressure roller. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0018] The following is combined with Figures 1-5 This invention describes an automatic pressing and unloading horizontal wire winding machine.

[0019] In one embodiment, an automatic pressing and unloading horizontal wire winding machine includes a housing 100, with a feed inlet on one side of the housing 100; it also includes a wire winding mechanism 200, which is disposed inside the housing 100 and is used to wind waste material into wire for automated collection; wherein, the wire winding mechanism 200 includes a wire winding roller 210 installed inside the housing 100 and a set of baffles 220, the set of baffles 220 being distributed in a ring on the outside of the wire winding roller 210, and the baffles 220 having arc surfaces on both sides.

[0020] like Figure 3 and Figure 4 As shown, the winding mechanism 200 also includes a pressure roller 230, which is located above the winding roller 210.

[0021] In this embodiment, the metal wire is introduced into the housing 100. The winding roller 210 is rotated in conjunction with the baffle 220. The friction and force of the baffle 220 on the metal wire drive the loose waste material to wind around its outside, completing the winding operation. The curved surface design improves the contact effect between the baffle 220 and the metal wire, reducing the difficulty of traction. During the winding process, the pressing roller 230 moves repeatedly to press the metal wire on the outside of the winding roller 210 at different time points, reducing the space occupied by the waste material.

[0022] like Figure 3 and Figure 4 As shown, the machine housing 100 has a base plate 110 inside for receiving waste material and located below the winding roller 210. A V-shaped groove is provided on the top of the base plate 110.

[0023] The substrate 110 is used to receive the waste material. The V-groove is used to guide the waste material that has not been successfully wound by the baffle 220, so that the waste material returns to the bottom of the winding roller 210 after movement, which is convenient for subsequent traction and winding operations.

[0024] like Figure 1 , Figure 3 and Figure 4As shown, a pusher plate 211 is sleeved on the outer side of the winding roller 210, and a discharge port for discharging material is opened on one side of the machine housing 100. A baffle 120 is provided on the outer side of the discharge port.

[0025] After the winding operation is completed, the push plate 211 can be driven to move laterally to push the rolled waste material on the outside of the winding roller 210 laterally until it is pushed to the outside of the machine box 100 along the discharge port. It should be noted that a cover plate is hinged at the feed inlet on the chassis 100. The cover plate is designed to open inward. When feeding, the material can be directly pressed against the cover plate. During the winding operation, the baffle 120 is used to block the discharge port and the cover plate is used to block the feed inlet to reduce the occurrence of waste splashing. Two guide bars are provided on the outside of the chassis 100, and the baffle 120 is located between the two guide bars. This makes the movement of the baffle 120 more stable and reduces the occurrence of accidental deviation and shaking during the movement.

[0026] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a bracket is provided on the outer side of the pressing roller 230, and a first cylinder 130 that docks with the bracket is installed on the housing 100. Two guide posts 140 extending to the top of the housing 100 are provided on the outer side of the bracket.

[0027] After the winding operation is completed, the first cylinder 130 operates, driving the support to rise, which separates the pressure roller 230 from the material, facilitating the normal discharge process of the subsequent push plate 211 and reducing the occurrence of collision.

[0028] like Figure 1 and Figure 2 As shown, a vertical plate is provided on the top of the chassis 100, and a second cylinder 150 is installed on the outer side of the vertical plate. The end of the second cylinder 150 is connected to the outer side of the baffle 120.

[0029] The second cylinder 150 is supported by a vertical plate. When discharging material, the second cylinder 150 operates, and then the baffle 120 rises to expose the discharge port, which facilitates the material discharge process.

[0030] like Figure 2 As shown, a proximity switch 160 is provided on the outer side of the upright plate, and the detection surface of the proximity switch 160 is located on the movement path of the guide post 140.

[0031] When the pressure roller 230 separates from the material, the guide column 140 will follow the support to move. When the guide column 140 moves to the detection area of ​​the proximity switch 160, the winding operation stops, the second cylinder 150 drives the baffle 120 to open, and then the push plate 211 performs the material discharge operation. It should be noted that a control panel is provided on the outside of the chassis 100, and an access door is also provided on the outside of the chassis 100. When the proximity switch 160 issues an electrical command, the corresponding electrical equipment is controlled by the control signal of the control panel to perform the corresponding opening and closing process. The aforementioned intelligent control method is pre-programmed by the user, and this type of programming technology is widely used in factories and is a mature existing technology, so it will not be elaborated on here.

[0032] It should be noted that the housing 100 is equipped with a limiting sleeve for limiting the guide post 140, which ensures the stability of the pressing roller 230 during movement and reduces the occurrence of accidental deviation.

[0033] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a power distribution box is provided on the outside of the housing 100, and a drive mechanism for driving the push plate 211 and the winding roller 210 is provided inside the power distribution box.

[0034] The drive mechanism includes two horizontally mounted cylinders and a motor installed in the distribution box. The output shaft of the motor is connected to the gearbox via a coupling. The output shaft of the gearbox is connected to the winding roller 210 via a coupling. The end of the horizontally mounted cylinder passes through the housing 100 and is connected to the outside of the push plate 211. The motor drives the winding roller 210 to rotate and perform the winding operation. The horizontal cylinder is activated to drive the push plate 211 to move laterally, which drives the collected metal wire to be discharged along the discharge port. It should be noted that two heat dissipation grilles are installed on one side of the distribution box to dissipate the heat generated by the drive mechanism in a timely manner.

[0035] Working principle: The material is brought into the machine box 100 through the feed port, so that the waste material is placed on the base plate 110. Then the motor is started to drive the winding roller 210 and the baffle 220 to move and wind the waste material. During the winding process, the first cylinder 130 is started to operate accordingly, driving the pressing roller 230 to press the waste material at a time. After the winding operation is completed, the horizontal cylinder is driven, and the second cylinder 150 is driven at the same time to make the baffle 120 move upward. Then the push plate 211 discharges the waste material outside the winding roller 210 through the discharge port, completing the winding collection operation. It should be noted that the winding time and the size of the wound wire can be selected according to the material being machined or the collection requirements.

[0036] It should be noted that the first cylinder 130, the second cylinder 150, the proximity switch 160, the horizontal cylinder, and the motor mentioned above are all components with relatively mature existing technology. The specific models can be selected according to actual needs. At the same time, the first cylinder 130, the second cylinder 150, the proximity switch 160, the horizontal cylinder, and the motor can be powered by the built-in power supply or by the mains power. The specific power supply method is selected according to the situation and will not be elaborated here.

[0037] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic pressing and unloading horizontal wire winding machine, characterized in that, include: A housing (100) is provided with a feed inlet on one side; It also includes a wire winding mechanism (200), which is located inside the housing (100) and is used to wind waste materials to complete automated collection and processing; The winding mechanism (200) includes a winding roller (210) installed in the housing (100) and a set of baffles (220). The set of baffles (220) is distributed in a ring on the outside of the winding roller (210), and the baffles (220) have arc surfaces on both sides.

2. The automatic pressing and unloading horizontal wire winding machine according to claim 1, characterized in that, The winding mechanism (200) further includes a pressure roller (230) positioned above the winding roller (210).

3. The automatic pressing and unloading horizontal wire winding machine according to claim 1, characterized in that, The chassis (100) has a base plate (110) inside for receiving waste material and located below the winding roller (210), and the top of the base plate (110) has a V-shaped groove.

4. The automatic pressing and unloading horizontal wire winding machine according to claim 2, characterized in that, A pusher plate (211) is sleeved on the outer side of the winding roller (210), and a discharge port for discharging material is opened on one side of the machine housing (100), and a baffle (120) is provided on the outer side of the discharge port.

5. The automatic pressing and unloading horizontal wire winding machine according to claim 4, characterized in that, A bracket is provided on the outside of the pressing roller (230), and a first cylinder (130) that docks with the bracket is installed on the housing (100). Two guide posts (140) extending to the top of the housing (100) are provided on the outside of the bracket.

6. The automatic pressing and unloading horizontal wire winding machine according to claim 5, characterized in that, The top of the chassis (100) is provided with a vertical plate, and a second cylinder (150) is installed on the outside of the vertical plate. The end of the second cylinder (150) is connected to the outside of the baffle (120).

7. The automatic pressing and unloading horizontal wire winding machine according to claim 6, characterized in that, A proximity switch (160) is provided on the outer side of the upright plate, and the detection surface of the proximity switch (160) is located on the movement path of the guide post (140).

8. The automatic pressing and unloading horizontal wire winding machine according to claim 4, characterized in that, An electrical distribution box is provided on the outside of the chassis (100), and a drive mechanism for driving the push plate (211) and the winding roller (210) is provided inside the electrical distribution box.

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