Mechanical-electronic drill with failure alarm

Abstract

The utility model discloses a mechanical electron drilling device with fault alarm relates to electronic drilling device technical field, including drilling frame and its top fixed installation has first air cylinder, and the first air cylinder output fixedly connected with drilling machine, and the drilling machine one side is installed with monitoring mechanism, and the inside of drilling frame is installed with guide mechanism, the utility model discloses a real -time dynamic monitoring to drilling machine is realized through monitor, and the core structure is driven unit that constitutes by servo motor, drives rotating rod rotation and drives gear and ring gear linkage in turn, finally drives the activity of rotating ring in the sliding slot to realize the automatic adjustment of monitoring angle, expands monitoring visual angle range, avoids appearing dead angle, promotes the coverage of monitoring, this structure combines mechanical drive and automatic control organically, not only has improved the flexibility and effectiveness of monitoring, can also send alarm in time when the equipment appears the fault, ensures the safety and response efficiency of drilling operation, promotes the intelligentization and safety of operation.

Description

Technical Field

[0001] This utility model relates to the field of electronic drilling technology, and in particular to a mechanical-electronic drilling device with fault alarm. Background Technology

[0002] Drilling tools are a collective term for machines and equipment that use tools that are harder and sharper than the target object to leave cylindrical holes or openings in the target object through rotary cutting or rotary extrusion.

[0003] For example, CN204639187U discloses a mechanical drilling machine, including: a frame, a crossbeam, a drill bit, a screw, and a drive mechanism. The frame includes a base and two slide rails vertically fixed to the base. Both ends of the crossbeam are slidably connected to the slide rails, with the sliding direction perpendicular to the extension direction of the crossbeam. The drill bit is fixed to the crossbeam. The screw is fixed to the base of the frame and passes through the crossbeam, with the screw parallel to the slide rails. The drive mechanism is fixed to the frame and is used to drive the screw to rotate.

[0004] However, in the existing technology, when using drilling equipment for processing, there is a lack of fault alarm and fault monitoring functions during long-term use, which makes it impossible to continuously understand the drilling situation. In addition, adding simple monitoring functions can easily lead to blind spots in monitoring, affecting the timeliness of fault alarm response. Utility Model Content

[0005] The purpose of this invention is to solve the problem that existing technologies lack fault alarm and fault monitoring functions when using drilling equipment for processing over long periods of time, and to propose a mechanical and electronic drilling tool with fault alarm.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a mechanical and electronic drilling tool with fault alarm, comprising a drilling frame and a first cylinder fixedly installed on its top, a drilling machine fixedly connected to the output end of the first cylinder, a monitoring mechanism installed on one side of the drilling machine, and a guide mechanism installed inside the drilling frame. The monitoring mechanism includes a first mounting bracket, one end of which is threaded with a screw rod. The bottom end of the screw rod is rotatably connected to a second mounting bracket. A rotating ring is slidably connected to the inner side of the second mounting bracket. A toothed ring is fixedly connected to the outer surface of the rotating ring. One end of the second mounting bracket is rotatably connected to a rotating rod. A gear is fixedly connected to the outer surface of the rotating rod. One side of the gear meshes with the toothed ring. A third mounting bracket is fixedly connected to the inner surface of the rotating ring. A monitor is mounted on the bottom of the third mounting bracket.

[0007] Preferably, a servo motor is installed at the bottom of the second mounting bracket, and the output end of the servo motor is fixedly connected to the rotating rod.

[0008] Preferably, a limiting hole is provided at the bottom end of the first mounting bracket, and a limiting rod is slidably connected inside the limiting hole.

[0009] Preferably, one end of the limiting rod is fixedly connected to the second mounting bracket.

[0010] Preferably, the guiding mechanism includes a slide rod, both ends of which are fixedly connected to the inner wall of the drilling frame, and a lifting frame is slidably connected to the outer surface of the slide rod.

[0011] Preferably, an alarm is fixedly connected to the side wall of the lifting frame, and a connecting plate is fixedly connected to one end of the lifting frame.

[0012] Preferably, the connecting plate is fixedly connected to the drilling rig and the first mounting frame, and a second cylinder is installed on one side of the bottom end of the drilling frame, with a positioning plate fixedly connected to the output end of the second cylinder.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, the drilling rig is monitored in real time by a monitor. The core structure is driven by a servo motor, which drives the rotating rod to rotate and then drives the gear and gear ring to move in the slide groove. This allows the monitor angle to be automatically adjusted, expands the monitoring field of view, avoids blind spots, and improves the monitoring coverage. This structure organically combines mechanical transmission and automatic control, which not only improves the flexibility and effectiveness of monitoring, but also can issue an alarm in time when the equipment fails, ensuring the safety and response efficiency of drilling operations and improving the intelligence and safety of operations. 2. In this utility model, the drilling machine is driven by a cylinder to perform drilling operations, which drives the connecting plate to move synchronously. This, in turn, links the lifting frame and the first mounting frame to achieve height adjustment, allowing the rotating ring to continuously follow the drilling process and maintain synchronization, thus improving the continuity and adaptability of the operation. The lifting frame achieves smooth lifting and lowering under the guidance of the sliding rod, ensuring structural stability. At the same time, it drives the alarm to rise and fall to achieve multi-height monitoring and safety warning. The second mounting frame is precisely moved by rotating the screw rod, and its operating range is controlled by the sliding of the limit rod within the limit hole, which enhances the guiding function and effectively improves the stability and reliability of the monitoring system. Attached Figure Description

[0014] Figure 1 A schematic diagram of the overall three-dimensional structure of a mechanical and electronic drilling tool with fault alarm is provided for this utility model. Figure 2 A side view of the structure of a mechanical-electronic drill with fault alarm is provided for this utility model. Figure 3 This utility model presents a three-dimensional structural diagram of a mechanical-electronic drill with fault alarm. Figure 4 This invention presents a three-dimensional structural diagram of the monitoring mechanism in a mechanical-electronic drilling tool with fault alarm.

[0015] Legend: 1. Drilling frame; 2. First cylinder; 21. Drilling machine; 3. Guide mechanism; 31. Slide rod; 32. Lifting frame; 33. Alarm; 34. Connecting plate; 4. Monitoring mechanism; 41. First mounting frame; 42. Screw rod; 43. Limiting hole; 431. Limiting rod; 44. Second mounting frame; 45. Servo motor; 46. Rotating rod; 461. Gear; 47. Rotating ring; 48. Gear ring; 49. Third mounting frame; 491. Monitor; 5. Second cylinder; 51. Positioning plate. Detailed Implementation

[0016] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0017] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0018] Example 1: As Figures 1-4 As shown, this utility model provides a mechanical and electronic drill with fault alarm, including a drill frame 1 and a first cylinder 2 fixedly installed on its top. The output end of the first cylinder 2 is fixedly connected to a drill rig 21. A monitoring mechanism 4 is installed on one side of the drill rig 21, and a guide mechanism 3 is installed on the inner side of the drill frame 1. The monitoring mechanism 4 includes a first mounting bracket 41, one end of which is threadedly connected to a screw rod 42. The bottom end of the screw rod 42 is rotatably connected to a second mounting bracket 44. A rotating ring 47 is slidably connected to the inner side of the second mounting bracket 44. A toothed ring 48 is fixedly connected to the outer surface of the rotating ring 47. One end of the second mounting bracket 44 is rotatably connected to a rotating rod 46. A gear 461 is fixedly connected to the outer surface of the rotating rod 46. One side of the gear 461 meshes with the toothed ring 48. A third mounting bracket 49 is fixedly connected to the inner surface of the rotating ring 47. A monitor 491 is mounted on the bottom of the third mounting bracket 49.

[0019] A servo motor 45 is mounted on the bottom of the second mounting bracket 44, and the output end of the servo motor 45 is fixedly connected to the rotating rod 46. A limit hole 43 is opened at the bottom of the first mounting bracket 41, and a limit rod 431 is slidably connected inside the limit hole 43.

[0020] The specific settings and functions of this embodiment will be described in detail below. During the drilling operation, in order to achieve all-round real-time monitoring of the drilling rig 21, the system is equipped with a monitor 491. The monitor 491 can be flexibly adjusted through an automatic control mechanism to adapt to different working states and monitoring needs. The monitor 491 is not only used to collect visual information of the drilling area, but also combines a mechanical transmission system and servo control technology to realize dynamic adjustment of the monitoring angle, thereby improving monitoring efficiency and expanding the coverage area.

[0021] Specifically, a servo motor 45 is used as the drive source. When the servo motor 45 starts, its output shaft drives the connected rotating rod 46 to rotate. The rotating rod 46 is tightly connected to the gear 461 through a mechanical linkage structure, and directly drives the gear 461 to rotate synchronously during rotation. The gear 461 meshes with the gear ring 48 located on its outer side, and under the drive of the gear 461, the gear ring 48 generates rotational displacement along its circumference.

[0022] The rotation of the toothed ring 48 further acts on the rotating ring 47 connected to it, causing the rotating ring 47 to move in a controlled manner under the constraint of the groove. The groove serves as a guide and constraint, ensuring that the movement trajectory of the rotating ring 47 is stable and controllable, preventing deviation or mechanical interference. As the rotating ring 47 continues to rotate, the monitor 491 it carries or is connected to also adjusts its angle, enabling monitoring of the drilling environment from different directions.

[0023] It can effectively expand the working field of view of the monitor 491 and reduce blind spots caused by fixed monitoring angles. Its advantages are even more obvious when the drilling rig 21 is in a complex working environment with limited space. When the monitor 491 detects equipment abnormality or sudden failure, it can issue an alarm signal immediately to remind the operator to deal with it in time, thereby significantly improving operational safety and response efficiency.

[0024] Example 2: Figure 2 and Figure 3 As shown, one end of the limiting rod 431 is fixedly connected to the second mounting bracket 44. The guide mechanism 3 includes a slide rod 31, both ends of which are fixedly connected to the inner wall of the drilling frame 1, and a lifting frame 32 is slidably connected to the outer surface of the slide rod 31. An alarm 33 is fixedly connected to the side wall of the lifting frame 32, and a connecting plate 34 is fixedly connected to one end of the lifting frame 32. The connecting plate 34 is fixedly connected to the drilling rig 21 and the first mounting bracket 41. A second cylinder 5 is installed on one side of the bottom end of the drilling frame 1, and a positioning plate 51 is fixedly connected to the output end of the second cylinder 5.

[0025] The overall effect of this embodiment is that, during the operation of the device, the first cylinder 2 is used as a power source, and its output linear driving force is used to drive the drilling rig 21 to move longitudinally along a preset trajectory. This longitudinal movement further drives the drilling rig 21 to perform drilling operations. As the drilling rig 21 moves, the connecting plate 34 on its structure also moves synchronously. The connecting plate 34, the lifting frame 32, and the first mounting frame 41 are mechanically connected to form an integrated transmission structure. Therefore, while the connecting plate 34 moves with the drilling rig 21, it can synchronously drive the lifting frame 32 and the first mounting frame 41.

[0026] The purpose of this structural design is to achieve dynamic adjustment of the height of the rotating ring 47, so that it can be adjusted in real time according to the actual displacement of the drilling rig 21 during the drilling process, ensuring that the rotating ring 47 always keeps in a state of synchronous following with the drilling operation.

[0027] Regarding the lifting mechanism, the lifting frame 32 and the sliding rod 31 located on its outer side form a guiding relationship. When the lifting frame 32 moves up and down under the drive of the connecting plate 34, its guiding structure ensures that it always slides smoothly along the outer surface of the sliding rod 31, thereby ensuring the stability of its posture during the lifting process. Since the alarm 33 is fixedly installed on the lifting frame 32, it also rises and falls synchronously with the lifting frame 32, enabling it to monitor the working status at different heights and issue timely warnings, thus improving the safety and intelligence level of operation.

[0028] During real-time monitoring of the drilling status, the second mounting bracket 44 is driven to move linearly by controlling the rotation of the screw rod 42. The screw rod 42 and the second mounting bracket 44 are connected by a threaded transmission structure. By precisely controlling its rotation angle and speed, high-precision adjustment of the position of the second mounting bracket 44 can be achieved. Furthermore, during the movement of the second mounting bracket 44, a limiting rod 431 located inside its structure slides within a matching limiting hole 43. This limiting structure not only effectively restricts the range of motion of the second mounting bracket 44 but also provides additional guidance and support during lifting operations, thereby further improving the stability and reliability of the system during operation.

[0029] The device's operation and working principle are as follows: During drilling operations, the drilling status of the drilling rig 21 can be monitored in real time via the monitor 491. Simultaneously, the servo motor 45 drives the rotating rod 46 to rotate, directly driving the gear 461 to rotate, which in turn drives the gear ring 48. Under pressure, the gear ring 48 drives the rotating ring 47 to move. The rotating ring 47 moves within the constraints of the sliding groove, enabling the monitor 491 to adjust its monitoring position, expanding the monitoring range, avoiding blind spots, and facilitating timely alarms in case of malfunctions.

[0030] During the processing, the first cylinder 2 drives the drill 21 to move and complete the drilling operation. During this process, the connecting plate 34 moves synchronously with the drill 21, driving the lifting frame 32 and the first mounting frame 41 to move together, thereby changing the height of the rotating ring 47 and ensuring that the monitoring can continuously follow the drilling operation.

[0031] When the lifting frame 32 moves the alarm 33, it will slide on the surface of the slide bar 31 to ensure the stability of the lifting process.

[0032] During the monitoring phase, the rotation of the screw rod 42 can drive the second mounting bracket 44 to move, and the limit rod 431 slides within the limit hole 43, further ensuring stability during lifting.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A mechanical-electronic drilling tool with fault alarm, comprising a drilling frame (1) and a first cylinder (2) fixedly mounted on its top, characterized in that: The first cylinder (2) is fixedly connected to a drilling machine (21) at its output end. A monitoring mechanism (4) is installed on one side of the drilling machine (21), and a guide mechanism (3) is installed inside the drilling frame (1). The monitoring mechanism (4) includes a first mounting bracket (41), one end of which is threaded with a screw rod (42), the bottom end of which is rotatably connected to a second mounting bracket (44), the inner side of which is slidably connected to a rotating ring (47), the outer surface of which is fixedly connected to a toothed ring (48), one end of which is rotatably connected to a rotating rod (46), the outer surface of which is fixedly connected to a gear (461), one side of which is meshed with the toothed ring (48), the inner surface of which is fixedly connected to a third mounting bracket (49), and the bottom end of which is mounted with a monitor (491).

2. The electromechanical drilling tool with fault alarm according to claim 1, characterized in that: The second mounting bracket (44) has a servo motor (45) installed at the bottom, and the output end of the servo motor (45) is fixedly connected to the rotating rod (46).

3. The electromechanical drilling tool with fault alarm according to claim 1, characterized in that: The first mounting bracket (41) has a limiting hole (43) at its bottom end, and a limiting rod (431) is slidably connected inside the limiting hole (43).

4. A mechanical-electronic drilling tool with fault alarm according to claim 3, characterized in that: One end of the limiting rod (431) is fixedly connected to the second mounting bracket (44).

5. A mechanical-electronic drilling tool with fault alarm according to claim 1, characterized in that: The guide mechanism (3) includes a slide rod (31), both ends of which are fixedly connected to the inner wall of the drilling frame (1), and a lifting frame (32) is slidably connected to the outer surface of the slide rod (31).

6. A mechanical-electronic drilling tool with fault alarm according to claim 5, characterized in that: An alarm (33) is fixedly connected to the side wall of the lifting frame (32), and a connecting plate (34) is fixedly connected to one end of the lifting frame (32).

7. A mechanical-electronic drilling tool with fault alarm according to claim 6, characterized in that: The connecting plate (34) is fixedly connected to the drilling rig (21) and the first mounting frame (41). A second cylinder (5) is installed on one side of the bottom end of the drilling frame (1), and a positioning plate (51) is fixedly connected to the output end of the second cylinder (5).

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