Shock absorber bracket cutting device with ease of debris cleanup
Patent Information
- Application Number
- CN202521117990.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-03
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-06-03
AI Technical Summary
[0004]本实用新型的目的是,克服上述背景技术中支架震动影响刀具的使用寿,残渣中含有金属碎屑与切削液造成清理困难的问题
(1)清理范围大:通过设置有可活动脉冲喷头使得其可以将空气喷出,从而将碎屑快速清理至另一侧,且因其为可活动结构,可以对操作台上方的碎屑进行集中清理,并且脉冲喷头还连接有储液箱,可以同步喷出空气混合切削液,从而进一步提高清理效果。
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Figure CN224658234U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive shock absorber bracket technology, specifically to a shock absorber bracket cutting device that facilitates debris removal. Background Technology
[0002] As a core load-bearing component of a vehicle's suspension system, the machining precision of automotive shock absorber brackets directly affects the ride comfort and safety of the entire vehicle. In automobile manufacturing, shock absorber brackets are mostly made of high-strength steel, aluminum alloy, or composite materials. During processing, the shock absorber brackets need to be cut to facilitate subsequent use; however, existing equipment still has the following problems in use. Existing shock absorber brackets are mostly placed directly under the cutting tool, and then the cutting tool is cut. During the cutting process, the cutting tool and the shock absorber bracket are in continuous contact, which will cause the bracket to vibrate, and even seriously affect the service life of the cutting tool. Secondly, a large amount of debris is generated during the cutting process, and the debris also contains cutting fluid and metal residue, making debris cleaning tedious and difficult.
[0003] In summary, it is particularly important to design a device that can prevent the support from vibrating during the cutting process and quickly clean up debris and cutting fluid. Utility Model Content
[0004] The purpose of this invention is to overcome the problems in the background art where the vibration of the support affects the service life of the tool, and the residue contains metal chips and cutting fluid, making cleaning difficult.
[0005] Based on the above technical ideas, the technical solution adopted by this utility model is as follows: a cleaning mechanism and a screen mechanism are set above the operating table to cooperate with each other to centrally clean the cutting fluid and debris, and then separate the cutting fluid and metal debris for convenient centralized cleaning. In addition, a shock-absorbing mechanism is used to dampen and buffer the shock absorber bracket to ensure its ease of use.
[0006] A shock absorber bracket cutting device for easy debris cleaning includes an operating table, a cutting blade above the operating table, a shock-absorbing mechanism at the center of the operating table, a cleaning mechanism on one side of the operating table, and a screen mechanism on the other side corresponding to the cleaning mechanism. The cleaning mechanism washes away debris above the shock absorber.
[0007] Further defining the above technical solution, the cleaning mechanism includes a liquid storage tank, a telescopic tube, a movable block, an electric push rod, and a pulse nozzle. The liquid storage tank is located above one side of the operating table and is used to temporarily store the cutting fluid for easy subsequent cleaning.
[0008] Further defining the above technical solution, the liquid storage tank is connected to the movable block via a telescopic tube. The movable block is equipped with a pulse driver, which provides power to the pulse nozzle. The pulse nozzle sprays out cutting fluid and air, causing the debris to be sprayed out to the right.
[0009] Further defining the above technical solution, an electric push rod is connected to one side of the movable block, which is used to drive the movable block to move. Pulse nozzles are symmetrically distributed on both sides of the movable block. The electric push rod enables the movable block to move, thereby increasing the cleaning range.
[0010] Further defining the above technical solution, the shock absorption mechanism includes a placement plate, a connecting block, a first shock absorption damper, an auxiliary block, a second shock absorption damper, and a counterweight block. A rubber block is also connected between the placement plate and the operating table to prevent debris from falling below the placement plate, thus achieving a sealing purpose.
[0011] Further defining the above technical solution, a first damping damper is symmetrically distributed below the placement plate. The first damping damper is integrally installed with the connecting block, and the connecting block is integrally installed with the auxiliary block. The auxiliary block forms a spring damping structure with the counterweight block through the second damping damper. The first damping damper achieves initial damping and buffering, and the counterweight block achieves secondary damping and buffering, ensuring good double damping effect.
[0012] Further defining the above technical solution, the screen mechanism also includes a discharge port, a waste bin, a locking block, a baffle, and a filter screen. The waste bin is connected to the operating table via a sliding connection. The waste bin forms a locking structure with the locking block through the baffle. The locking block and the filter screen are installed as a single unit. The filter screen can be quickly disassembled through the cooperation of the baffle and the locking block, which facilitates the filtration of debris and cutting fluid. Preferably, the filter screen is a magnetic filter screen.
[0013] Further defining the above technical solution, a drive mechanism for providing drive is provided above the cutting blade, and a cylinder mechanism for driving the cutting blade to rise and fall is provided above the drive mechanism. The cutting blade is driven to rise, fall and rotate through the drive mechanism and the cylinder mechanism to perform cutting work.
[0014] Compared with the prior art, the beneficial effects of this utility model are: (1) Large cleaning range: The movable pulse nozzle can spray air to quickly clean the debris to the other side. Because it is a movable structure, it can concentrate the cleaning of debris above the operating table. The pulse nozzle is also connected to a liquid storage tank, which can spray air mixed with cutting fluid at the same time to further improve the cleaning effect.
[0015] (2) Avoid vibration during cutting: The first and second damping dampers are set in the center of the operating table for double damping treatment. The first damping damper directly dampes the placement plate, while the second damping damper works with the counterweight to perform secondary damping, ensuring the stability of the placement plate. Rubber blocks are also set at the connection between the placement plate and the operating table to prevent debris from entering the bottom of the placement plate.
[0016] (3) Automatic separation of cutting fluid and metal chips: A pull-out trash can is installed inside the operating table to temporarily store chips and cutting fluid. The trash can is equipped with a removable magnetic filter screen to adsorb metal residues in the cutting fluid, while large chips stay directly above the filter screen and the cutting fluid enters below, without the need for manual operation by the staff. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a front view schematic diagram of a shock absorber bracket cutting device for easy debris removal according to the present invention; Figure 2 This is a top view of the shock absorber bracket cutting device for easy debris removal according to the present invention. Figure 3 This is a top view of the counterweight structure of a shock absorber bracket cutting device for easy debris removal according to this utility model. Figure 4 This utility model relates to a shock absorber bracket cutting device for easy debris removal. Figure 1 Enlarged structural diagram at point A in the middle.
[0019] The components include: 1. Operating platform; 2. Cleaning mechanism; 201. Liquid storage tank; 202. Telescopic tube; 203. Movable block; 204. Electric push rod; 205. Pulse nozzle; 3. Shock absorption mechanism; 301. Placement plate; 302. Connecting block; 303. First shock absorption damper; 304. Auxiliary block; 305. Second shock absorption damper; 306. Counterweight block; 4. Screening mechanism; 401. Discharge port; 402. Waste bin; 403. Locking block; 404. Baffle; 405. Filter screen; 5. Cutting knife; 6. Glass plate; 7. Rubber block. Detailed Implementation
[0020] The following is in conjunction with the appendix Figures 1-4The present invention will be described in further detail below.
[0021] This embodiment provides a shock absorber bracket cutting device that facilitates debris removal, such as... Figure 1 , Figure 3 and Figure 4 As shown, the system includes an operating table 1, with a cutting blade 5 mounted on top of the operating table 1. A shock-absorbing mechanism 3 is located at the center of the operating table 1. The shock-absorbing mechanism 3 includes a placement plate 301, a connecting block 302, a first shock-absorbing damper 303, an auxiliary block 304, a second shock-absorbing damper 305, and a counterweight 306. A rubber block 7 is also connected between the placement plate 301 and the operating table 1 to prevent debris from falling below the placement plate 301, thus achieving a sealing purpose. The first shock-absorbing dampers 303 are symmetrically distributed below the placement plate 301. The first shock-absorbing dampers 303 and the connecting block 302 are integrated. The connecting block 302 and the auxiliary block 304 are integrated. The auxiliary block 304 forms a spring shock-absorbing structure with the second shock-absorbing damper 305 and the counterweight 306. The first shock-absorbing damper 303 achieves initial shock absorption and the counterweight 306 achieves secondary shock absorption, ensuring a good double shock absorption effect.
[0022] Combination Figure 1 , Figure 2 and Figure 3 In this embodiment of the present invention, a cleaning mechanism 2 is provided on one side of the operating table 1. The cleaning mechanism 2 includes a liquid storage tank 201, a telescopic tube 202, a movable block 203, an electric push rod 204, and a pulse nozzle 205. The liquid storage tank 201 is located above one side of the operating table 1. The liquid storage tank 201 temporarily stores the cutting fluid for easy subsequent cleaning. The liquid storage tank 201 is connected to the movable block 203 through the telescopic tube 202. The movable block 203 is equipped with a pulse driver, which provides power to the pulse nozzle 205. The pulse nozzle 205 sprays the cutting fluid and air, causing the debris to spray out to the right. An electric push rod 204 is connected to one side of the movable block 203. The electric push rod 204 is used to drive the movable block 203 to move. Pulse nozzles 205 are symmetrically distributed on both sides of the movable block 203. The electric push rod 204 enables the movable block 203 to move, thereby increasing the cleaning range.
[0023] Combination Figure 1 and Figure 3In an embodiment of this utility model, a screen mechanism 4 is provided on the other side corresponding to the cleaning mechanism 2. The screen mechanism 4 also includes a discharge port 401, a garbage bin 402, a locking block 403, a baffle 404, and a filter screen 405. The garbage bin 402 is connected to the operating table 1 by a sliding connection. The garbage bin 402 forms a locking structure with the locking block 403 through the baffle 404. The locking block 403 and the filter screen 405 are installed as an integral unit. The filter screen 405 can be quickly disassembled through the cooperation of the baffle 404 and the locking block 403, and it is convenient to filter debris and cutting fluid. Preferably, the filter screen 405 is a magnetic filter screen.
[0024] Working principle: First, open the opening door on the front side of the glass plate 6, place the shock absorber bracket to be processed above the placement plate 301 and fix it. Then close the glass plate 6 and turn on the drive above the cutting blade 5, so that the cutting blade 5 descends and begins to cut the shock absorber bracket. At this time, the vibration generated is transmitted to the top of the placement plate 301. The first shock absorber damper 303 performs initial shock absorption and buffering. At the same time, the second shock absorber damper 305 begins to transmit the vibration force to the counterweight 306, so that the counterweight 306 begins to move left and right, thereby conflicting with the vibration generated by the placement plate 301 and achieving the purpose of reducing its vibration. As described above, after the cutting work is completed, the drive inside the movable block 203 is activated, causing the pulse nozzle 205 on one side to spray air, pushing the debris to the discharge port 401. The debris then falls into the waste bin 402 below. At this time, the debris and metal residue are attracted to the surface by the magnetic filter screen 405. If it is necessary to clean the cutting blade 5, the cutting blade 5 is lowered above the placement plate 301, and then the liquid storage tank 201 is opened, allowing the cutting fluid inside to flow down the plate. The constriction tube 202 enters the interior of the pulse nozzle 205 and is finally sprayed out by the pulse nozzle 205 to clean the cutting blade 5. After that, the pulse nozzle 205 flushes the debris and cutting fluid into the trash can 402. After the filter screen 405 filters, the cutting fluid is at the bottom and the debris is at the top. After the cutting work is completed, the trash can 402 is pulled out and the filter screen 405 is pulled upwards, so that the locking block 403 is disengaged from the baffle 404. Finally, the residue on the surface of the filter screen 405 is cleaned and the cutting fluid is poured out.
[0025] The above description is a further detailed explanation of the present invention in conjunction with specific preferred embodiments, which is intended to enable those skilled in the art to understand and apply the present invention. However, it should not be assumed that the specific implementation of the present invention is limited to these descriptions.
Claims
1. A shock absorber bracket cutting device for easy debris removal, comprising an operating table (1), characterized in that, A cutting blade (5) is provided above the operating table (1), a shock absorption mechanism (3) is provided in the center of the operating table (1), a cleaning mechanism (2) is provided on one side of the operating table (1), and a screen mechanism (4) is provided on the other side of the cleaning mechanism (2). Among them, the debris above the shock-absorbing mechanism (3) is washed away by the cleaning mechanism (2).
2. The shock absorber bracket cutting device for easy debris removal according to claim 1, characterized in that, The cleaning mechanism (2) includes a liquid storage tank (201), a telescopic tube (202), a movable block (203), an electric push rod (204), and a pulse nozzle (205). The liquid storage tank (201) is located above one side of the operating table (1).
3. The shock absorber bracket cutting device for easy debris removal according to claim 2, characterized in that, The liquid storage tank (201) is connected to the movable block (203) through the telescopic tube (202). The movable block (203) is equipped with a pulse driver, and the pulse driver provides power to the pulse nozzle (205).
4. The shock absorber bracket cutting device for easy debris removal according to claim 3, characterized in that, An electric push rod (204) is connected to one side of the movable block (203), and the electric push rod (204) is used to drive the movable block (203) to move. Pulse nozzles (205) are symmetrically distributed on both sides of the movable block (203).
5. The shock absorber bracket cutting device for easy debris removal according to claim 1, characterized in that, The shock absorption mechanism (3) includes a placement plate (301), a connecting block (302), a first shock absorption damper (303), an auxiliary block (304), a second shock absorption damper (305), and a counterweight block (306). A rubber block (7) is also connected between the placement plate (301) and the operating table (1).
6. The shock absorber bracket cutting device for easy debris removal according to claim 5, characterized in that, A first damping damper (303) is symmetrically distributed below the placement plate (301). The first damping damper (303) is integrated with the connecting block (302). The connecting block (302) is integrated with the auxiliary block (304). The auxiliary block (304) forms a spring damping structure with the counterweight block (306) through the second damping damper (305).
7. The shock absorber bracket cutting device for easy debris removal according to claim 1, characterized in that, The screen mechanism (4) also includes a discharge port (401), a garbage bin (402), a locking block (403), a baffle (404), and a filter screen (405). The garbage bin (402) is connected to the operating table (1) by a sliding connection. The garbage bin (402) and the locking block (403) form a locking structure through the baffle (404). The locking block (403) and the filter screen (405) are installed as an integrated unit.
8. The shock absorber bracket cutting device for easy debris removal according to claim 1, characterized in that, Above the cutting blade (5) is a drive mechanism for providing drive, and above the drive mechanism is a cylinder mechanism for driving the cutting blade (5) to rise and fall.