Aluminum pipe cutting device with feeding mechanism
Patent Information
- Application Number
- CN202522093291.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-29
AI Technical Summary
1、生产效率低下:人工上料需要耗费大量时间,且人工操作切割设备的速度相对较慢,导致整体生产效率低下,且无法对铝制管件进行批量定位和切割,导致加工效率得不到提升
1、自动化程度高:通过设置上料组件,实现了铝制管件的批量自动送料,减少了人工上料的繁琐步骤,提高了生产效率。通过设置切割组件,切割组件由水平移动电机带动高速旋转的切割片对管件进行水平移动切割,实现铝制管件的批量切割作业,进一步提升了自动化水平和铝制管件的整体加工效率。
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Figure CN224658240U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum pipe processing technology, and in particular to an aluminum pipe cutting device with a feeding mechanism. Background Technology
[0002] In the aluminum tube fittings processing industry, traditional cutting methods mostly involve manual loading and manual operation of cutting equipment. This method has several drawbacks: 1. Low production efficiency: Manual feeding takes a lot of time, and the speed of manual operation of cutting equipment is relatively slow, resulting in low overall production efficiency. Furthermore, it is impossible to perform batch positioning and cutting of aluminum tubes, which prevents the improvement of processing efficiency.
[0003] 2. Significant safety hazards: Manual operation of cutting equipment poses significant safety risks. Improper operation can easily lead to safety accidents and threaten the safety of operators.
[0004] To address the aforementioned issues, improve the processing efficiency and safety of aluminum pipe fittings, and reduce labor costs, it is necessary to develop a highly automated, high-precision, and reliable aluminum pipe fitting cutting device. Utility Model Content
[0005] The purpose of this invention is to provide an aluminum pipe cutting device with a feeding mechanism to solve the problems mentioned in the background art.
[0006] A cutting device for aluminum tubes with a feeding mechanism includes an operating table, characterized in that the surface of the operating table is provided with a cutting component, a feeding component, and a tube clamping component. The feeding assembly includes a movable support base, which is U-shaped, and a feeding push plate is fixedly connected to the inner surface of the movable support base. The surface of the operating table is provided with a strip-shaped moving hole, and a drive screw is rotatably connected to the inner wall of the strip-shaped moving hole. A movable block is threadedly connected to the surface of the drive screw, and the upper surface of the movable block is fixedly connected to the lower surface of the movable support base. The cutting assembly includes a mounting bracket fixed to the upper surface of the operating table. A horizontal lead screw is rotatably connected to the surface of the mounting bracket. A mounting seat is threadedly connected to the surface of the horizontal lead screw. An electric telescopic rod is fixedly mounted on the surface of the mounting seat. A cutting seat is fixedly provided at the telescopic end of the electric telescopic rod. A cutting blade is rotatably connected to the surface of the cutting seat.
[0007] Preferably, a rotary motor is fixedly installed on the back of the cutting seat, and the rotating shaft of the rotary motor is fixedly connected to the surface of the cutting disc. The rotary motor is used to drive the cutting disc to rotate at high speed.
[0008] Preferably, a guide slide rod is fixedly connected to the surface of the mounting bracket, and a sliding through hole matching the guide slide rod is opened on the surface of the mounting base. The mounting base is slidably connected to the surface of the guide slide rod through the sliding through hole.
[0009] Preferably, the front end of the operating table is provided with a rectangular material discharge port, the position of which corresponds to the cutting component and is located directly below the cutting blade. A collection box is fixedly provided on the lower surface of the operating table, and the position of the collection box corresponds to the rectangular material discharge port.
[0010] Preferably, the pipe clamping assembly includes a fixed frame fixed to the surface of the operating table, a rubber base plate fixedly connected to the bottom of the fixed frame, two electric push rods symmetrically arranged on the upper surface of the fixed frame, a limit pressure plate fixedly connected to the telescopic ends of the two electric push rods, a rubber top plate fixedly arranged on the lower surface of the limit pressure plate, and the rubber top plate is located directly above the rubber base plate.
[0011] Preferably, a drive motor is fixedly mounted on the lower surface of the operating table, a drive gear is fixedly mounted on the rotating shaft of the drive motor, and a driven gear is fixedly connected to the surface of the drive screw, with the drive gear meshing with the driven gear.
[0012] Preferably, a horizontal moving motor is fixedly installed on one side of the mounting bracket, and the rotating shaft of the horizontal moving motor is fixedly connected to one end of a horizontal lead screw.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. High degree of automation: By setting up a feeding component, automatic batch feeding of aluminum tubes is achieved, reducing the tedious steps of manual feeding and improving production efficiency. By setting up a cutting component, the cutting component uses a horizontal moving motor to drive a high-speed rotating cutting blade to horizontally move and cut the tubes, realizing batch cutting of aluminum tubes and further improving the level of automation and the overall processing efficiency of aluminum tubes.
[0014] 2. By installing a pipe clamping assembly, which uses an electric push rod to drive a limiting pressure plate to fix the pipe, the operation is simple and the fixation is firm, effectively preventing pipe movement or splashing during cutting and improving safety. The addition of a winding box facilitates the collection of cutting waste, keeping the working environment clean and reducing the hassle of manual cleaning. Attached Figure Description
[0015] Figure 1 This is a side view of one embodiment of the present invention.
[0016] Figure 2 This is a front view structural diagram of one embodiment of the present invention.
[0017] Figure 3 This is a schematic diagram of the bottom view structure of the operating table according to an embodiment of the present invention.
[0018] Figure 4 This is a side view of a pipe clamping assembly according to an embodiment of the present invention.
[0019] Figure 5 for Figure 2 Enlarged structural diagram at point A in the middle.
[0020] In the diagram: 1. Operating table; 2. Cutting assembly; 3. Feeding assembly; 4. Pipe clamping assembly; 5. Rectangular discharge port; 6. Collection box; 201. Mounting frame; 202. Horizontal lead screw; 203. Mounting base; 204. Electric telescopic rod; 205. Cutting base; 206. Cutting blade; 207. Rotary motor; 208. Guide slide rod; 209. Horizontal moving motor; 301. Moving support base; 302. Feeding push plate; 303. Strip moving hole; 304. Drive lead screw; 305. Movable block; 306. Drive motor; 307. Drive gear; 308. Driven gear; 401. Fixed frame; 402. Rubber base plate; 403. Electric push rod; 404. Limiting pressure plate; 405. Rubber top plate. Detailed Implementation
[0021] The following will describe specific embodiments and appendices. Figure 1-5 The technical solutions in the embodiments of this utility model will be clearly and completely described.
[0022] Reference Figures 1-5 A cutting device for aluminum pipe fittings with a feeding mechanism mainly includes an operating table 1, a cutting component 2, a feeding component 3, and a pipe fitting clamping component 4.
[0023] The operating platform 1 serves as the support platform for the entire device, and its surface is provided with mounting positions for the cutting assembly 2, the feeding assembly 3, and the pipe clamping assembly 4. A rectangular discharge port 5 is provided at the front end of the operating platform 1 for discharging the waste material after cutting. Its position corresponds to that of the cutting assembly 2, ensuring that the waste material can fall smoothly into the collection box 6 below.
[0024] It is worth noting that the cutting assembly 2 mainly includes a mounting bracket 201, a horizontal lead screw 202, a mounting base 203, an electric telescopic rod 204, a cutting base 205, a cutting disc 206, a rotary motor 207, a guide slide rod 208, and a horizontal moving motor 209.
[0025] Mounting bracket 201 is fixed to the upper surface of operating table 1, serving as the mounting base for other components. A horizontal lead screw 202 is rotatably connected to mounting bracket 201, driving mounting base 203 to move horizontally via rotation. Mounting base 203 is threadedly connected to horizontal lead screw 202, and an electric telescopic rod 204 is fixedly mounted on its surface. Mounting base 203 is also slidably connected to guide slide rod 208 via a sliding through hole, ensuring stability during movement.
[0026] The electric telescopic rod 204 has a cutting seat 205 fixedly mounted on its telescopic end for adjusting the height of the cutting seat 205. A cutting blade 206 is rotatably connected to the surface of the cutting seat 205, and a rotary motor 207 is fixedly mounted on its back. The rotary motor 207 drives the cutting blade 206 to rotate at high speed, achieving the cutting function. The rotary motor 207 is fixed to the back of the cutting seat 205, and its rotation shaft is fixedly connected to the surface of the cutting blade 206, providing cutting power.
[0027] The guide slide rod 208 is fixedly connected to the surface of the mounting bracket 201 and engages with the sliding through hole on the mounting base 203 to ensure the stability of the cutting process.
[0028] The horizontal moving motor 209 is fixedly installed on one side of the mounting bracket 201, and its rotating shaft is fixedly connected to one end of the horizontal lead screw 202 to provide power for horizontal movement.
[0029] It is worth noting that the feeding assembly 3 mainly includes a movable support base 301, a feeding push plate 302, a strip-shaped moving hole 303, a drive screw 304, a movable block 305, a drive motor 306, a drive gear 307, and a driven gear 308.
[0030] The movable support base 301 has a U-shaped structure, and a feeding push plate 302 is fixedly connected to its inner surface for pushing aluminum tubes. The feeding push plate 302 is fixed inside the movable support base 301 and directly contacts the tail of the aluminum tube to realize the pushing action. The movable support base 301 is slidably set on the upper surface of the operating table 1.
[0031] A strip-shaped moving hole 303 is formed on the surface of the operating table 1 to provide moving space for the drive screw 304 and the movable block 305. The drive screw 304 is rotatably connected to the inner wall of the strip-shaped moving hole 303, and the movable block 305 is threadedly connected to its surface. By rotating, the movable block 305 is moved, and the movable block 305 is slidably connected to the inner wall of the strip-shaped moving hole 303.
[0032] The upper surface of the movable block 305 is fixedly connected to the lower surface of the movable support 301, and the moving support 301 drives the feeding push plate 302 to move.
[0033] A drive motor 306 is fixedly mounted on the lower surface of the operating table 1, and a drive gear 307 is fixed to its rotating shaft to provide a power source. The drive gear 307 meshes with a driven gear 308, and drives the driven gear 308 and the drive screw 304 to rotate through rotation. The driven gear 308 is fixedly connected to the surface of the drive screw 304 and cooperates with the drive gear 307 to realize the transmission of power.
[0034] It is worth noting that the pipe clamping assembly 4 mainly includes a fixing frame 401, a rubber base plate 402, an electric push rod 403, a limiting pressure plate 404, and a rubber top plate 405.
[0035] The mounting bracket 401 is fixed to the surface of the operating table 1, serving as the mounting base for other components. A rubber base plate 402 is fixedly connected to the bottom of the mounting bracket 401 to support the aluminum tubing and provide cushioning. Electric push rods 403 are symmetrically arranged on the upper surface of the mounting bracket 401, with their telescopic ends fixedly connected to a limiting pressure plate 404 to provide clamping power. The limiting pressure plate 404 is used to fix the aluminum tubing, preventing movement or splashing during cutting.
[0036] Rubber top plate 405: It is fixedly installed on the lower surface of the limiting pressure plate 404, located directly above the rubber bottom plate 402. It works with the rubber bottom plate 402 to clamp the aluminum pipe fittings and also provides a certain buffering effect.
[0037] Working Principle: During operation, the drive motor 306 is first started, driving the drive screw 304 to rotate through the meshing of the drive gear 307 and driven gear 308. The rotation of the drive screw 304 causes the movable block 305 to move along its surface, thereby moving the movable support base 301 and the feeding push plate 302, pushing the aluminum tube to the cutting position. Then, the electric push rod 403 is started, pressing the tube onto the rubber base plate 402 through the limiting pressure plate 404 and the rubber top plate 405. Next, the horizontal moving motor 209 and the rotary motor 207 are started. The horizontal moving motor 209 drives the horizontal screw 202 to rotate, thereby moving the mounting base 203 and the cutting base 205 horizontally; the rotary motor 207 drives the cutting blade 206 to rotate at high speed, cutting the aluminum tube. After cutting, the waste material falls into the collection box 6 through the rectangular discharge port 5. Throughout the process, the electric telescopic rod 204 can adjust the height of the cutting seat 205 as needed to accommodate aluminum pipes of different sizes.
[0038] Summary: The aluminum pipe cutting device with feeding mechanism provided by this utility model realizes automatic feeding, cutting and waste collection of aluminum pipes through automation, which significantly improves processing efficiency and safety.
[0039] Except for the technical features described in the specification, all other technologies are known to those skilled in the art.
[0040] In this utility model, "upper", "lower", "left", "right", "front" and "back" are relative positions used to facilitate the description of positional relationships, and therefore cannot be understood as absolute positions as a limitation on the scope of protection.
[0041] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.
Claims
1. An aluminum tube cutting device with a feeding mechanism, comprising an operating table, characterized in that, The surface of the operating table is provided with a cutting component, a feeding component, and a pipe clamping component. The feeding component includes a movable support base, which is U-shaped, and a feeding push plate is fixedly connected to the inner surface of the movable support base. The surface of the operating table is provided with a strip-shaped moving hole, and a drive screw is rotatably connected to the inner wall of the strip-shaped moving hole. A movable block is threadedly connected to the surface of the drive screw, and the upper surface of the movable block is fixedly connected to the lower surface of the movable support base. The cutting assembly includes a mounting bracket fixed to the upper surface of the operating table. A horizontal lead screw is rotatably connected to the surface of the mounting bracket. A mounting seat is threadedly connected to the surface of the horizontal lead screw. An electric telescopic rod is fixedly mounted on the surface of the mounting seat. A cutting seat is fixedly provided at the telescopic end of the electric telescopic rod. A cutting blade is rotatably connected to the surface of the cutting seat.
2. The aluminum tube cutting device with a feeding mechanism according to claim 1, characterized in that, A rotary motor is fixedly installed on the back of the cutting base. The rotating shaft of the rotary motor is fixedly connected to the surface of the cutting disc. The rotary motor is used to drive the cutting disc to rotate at high speed.
3. The aluminum tube cutting device with a feeding mechanism according to claim 1, characterized in that, The mounting bracket has a guide slide rod fixedly connected to its surface, and the mounting base has a sliding through hole that matches the guide slide rod. The mounting base is slidably connected to the surface of the guide slide rod through the sliding through hole.
4. The aluminum tube cutting device with a feeding mechanism according to claim 1, characterized in that, The front end of the operating table is provided with a rectangular material discharge port, the position of which corresponds to the cutting component and is located directly below the cutting blade. A collection box is fixedly installed on the lower surface of the operating table, and the position of the collection box corresponds to the rectangular material discharge port.
5. The aluminum tube cutting device with a feeding mechanism according to claim 1, characterized in that, The pipe clamping assembly includes a fixed frame fixed to the surface of the operating table. A rubber base plate is fixedly connected to the bottom of the fixed frame. Two electric push rods are symmetrically arranged on the upper surface of the fixed frame. Limiting pressure plates are fixedly connected to the telescopic ends of the two electric push rods. A rubber top plate is fixedly arranged on the lower surface of the limiting pressure plate. The rubber top plate is located directly above the rubber base plate.
6. The aluminum tube cutting device with a feeding mechanism according to claim 1, characterized in that, A drive motor is fixedly installed on the lower surface of the operating table. A drive gear is fixedly installed on the rotating shaft of the drive motor. A driven gear is fixedly connected to the surface of the drive screw. The drive gear meshes with the driven gear.
7. The aluminum tube cutting device with a feeding mechanism according to claim 1, characterized in that, A horizontal moving motor is fixedly installed on one side of the mounting bracket, and the rotating shaft of the horizontal moving motor is fixedly connected to one end of a horizontal lead screw.