A vertical band saw machine with chip removal function

Abstract

The utility model discloses a vertical band sawing machine with the function of chip removal, including frame and vertical saw subassembly, the below of vertical saw subassembly is provided with the chip removal mechanism, and the chip removal mechanism includes cutting platform, cleaning component and scrap processing component, cutting platform fixed mounting is at the top of frame, and cutting platform is just below vertical saw subassembly, and cleaning component sets up on cutting platform, and cleaning component is used for scraping the scrap on the upper surface of cutting platform, and scrap processing component sets up below cutting platform, the utility model relates to vertical band sawing machine technical field. After cutting, the vertical band sawing machine with the function of chip removal scrapes the scrap on cutting platform through the flexible scraper strip in cleaning component, and makes the residual scrap fall into the processing component through the setting of longitudinal and horizontal through slot on cutting platform, avoids the problem of residual scrap on cutting platform, improves the practicality when the device uses.

Description

Technical Field

[0001] This utility model relates to the technical field of vertical band saws, specifically a vertical band saw with chip removal function. Background Technology

[0002] A band saw is a machine tool that uses saw bands, saw blades, and other cutting tools to cut materials. Among them, band saws that use saw bands as cutting tools are widely used cutting devices, mainly for cutting long materials. This allows the saw band to be long enough to cut to a specified depth, resulting in short overall cutting time and high efficiency. Band saws that use saw bands as cutting tools are further divided into horizontal band saws with the saw band horizontal and the cutting direction vertically downward, and vertical band saws with the saw band vertical and the cutting direction horizontal. Horizontal band saws are mainly used for cutting long strips of materials, while vertical band saws are mainly used for cutting large blocks of material.

[0003] Referring to patent publication number "CN221112184U", a vertical band saw with chip removal function is disclosed, including a vertical band saw worktable, four worktable support legs are fixedly installed at the four corners of the lower end of the vertical band saw worktable, and a vertical table saw support frame is installed at the side end of the vertical band saw worktable; wherein, two motor mounting slots are opened at the side end of the vertical table saw support frame, and a fixing slot is opened at the side end of the vertical table saw support frame on the same side as the side with the motor mounting slots.

[0004] As shown in the above technology, during the cutting process, some debris will remain on the cutting platform. This debris may not be able to fall through the channel on the platform and will remain on the platform. In addition, cutting fluid is used during the cutting process, and the existing device cannot effectively handle the debris. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a vertical band saw with chip removal function, which solves the problem of chip residue that may exist on the cutting platform of existing vertical band saws with chip removal function.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: A vertical band saw with chip removal function includes a frame and a vertical saw assembly, and a chip removal mechanism is provided below the vertical saw assembly. The chip removal mechanism includes a cutting platform, a cleaning assembly and a chip handling assembly.

[0007] The cutting platform is fixedly installed on the top of the frame and is located directly below the vertical saw assembly. The cleaning assembly is installed on the cutting platform and is used to scrape off the residual debris on the surface of the cutting platform. The debris treatment assembly is located below the cutting platform and uses vibration to quickly separate the falling debris from the cutting fluid and discharge the debris. A collection box is placed on the right side of the debris treatment assembly for collecting the discharged debris.

[0008] Preferably, the cutting platform includes a support plate, which is mounted on the top of the frame and fixed by hexagonal bolts. Multiple transverse through slots are provided in the middle of the top of the support plate, and longitudinal through slots are provided on the left and right sides of the top of the support plate.

[0009] Preferably, the cleaning component includes a rack, which is fixedly connected to the back of a support plate. A slide rail is fixedly connected to the top of the rack, and a movable block is slidably connected in the slide rail. A mounting plate is fixedly connected to the front of the movable block, and a T-slot is provided at the bottom of the mounting plate, with a flexible scraper inserted in the T-slot.

[0010] Preferably, a drive motor is fixedly connected to the top of the movable block, and a drive gear is fixedly connected to the output end of the drive motor located below the movable block. The drive gear meshes with a rack for transmission, and two limit switches, left and right, are fixedly connected to the top of the slide rail.

[0011] Preferably, the debris handling assembly includes a receiving box, which is fixedly connected to the top of the inner wall of the frame, and a drain pipe is connected to the left side of the receiving box. A sieve plate is slidably connected inside the receiving box and is inclined. Four fixed seats are fixedly connected to the bottom of the sieve plate, and T-shaped slide rods are fixedly connected to the inner sides of the four fixed seats. The T-shaped slide rods are slidably connected to one side of the receiving box. Fixed seats are sleeved on the surface of the T-shaped slide rods between the receiving box and the fixed seats. A vibration assembly is installed at the bottom of the sieve plate.

[0012] Preferably, the vibration assembly includes a protective box, which is fixedly connected to the bottom of the screen plate. An input motor is fixedly connected to the bottom of the screen plate and is located inside the protective box. A semi-circular disk is fixedly connected to the output end of the input motor.

[0013] Beneficial effects

[0014] This utility model provides a vertical band saw with chip removal function. Compared with the prior art, it has the following advantages:

[0015] 1. This vertical band saw with chip removal function is fixedly installed on the top of the frame via a cutting platform, which is located directly below the vertical saw assembly. A cleaning assembly is installed on the cutting platform to scrape off residual chips on the surface of the cutting platform. After cutting, the flexible scraper in the cleaning assembly scrapes off the chips on the cutting platform, and the longitudinal and transverse through-slots on the cutting platform allow the residual chips to fall into the processing assembly, thus avoiding the problem of residual chips on the cutting platform and improving the practicality of the device.

[0016] 2. This vertical band saw with chip removal function includes a chip processing component, which includes a receiving box. The receiving box is fixedly connected to the top of the inner wall of the frame, and a drain pipe is connected to the left side of the receiving box. A screen plate is slidably connected inside the receiving box. Chips falling into the processing component can be quickly discharged by vibration. The structural design of the screen plate and the receiving box enables the cutting fluid and chips to be quickly separated, facilitating rapid chip processing. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the appearance of the present utility model;

[0018] Figure 2 This is a schematic diagram of the cutting platform and cleaning components of this utility model;

[0019] Figure 3 This is a partial schematic diagram of the cleaning component of this utility model;

[0020] Figure 4 This is a cross-sectional view of the debris handling component of this utility model;

[0021] Figure 5 This is a partial schematic diagram of the debris handling component of this utility model.

[0022] In the diagram: 1. Frame; 2. Vertical saw assembly; 3. Cutting platform; 31. Support plate; 32. Horizontal through groove; 33. Vertical through groove; 4. Cleaning assembly; 41. Rack; 42. Slide rail; 43. Moving block; 44. Mounting plate; 45. Flexible scraper; 46. Drive motor; 47. Drive gear; 48. Limit switch; 5. Debris handling assembly; 51. Receiving box; 52. Screen plate; 53. T-shaped slide bar; 54. Fixed base; 55. Vibration spring; 56. Vibration assembly; 561. Protective box; 562. Input motor; 563. Semi-circular disc; 57. Drain pipe; 6. Collection box. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5 This vertical band saw with chip removal function offers two technical solutions:

[0025] The first embodiment includes a frame 1 and a vertical saw assembly 2. A chip removal mechanism is provided below the vertical saw assembly 2. The chip removal mechanism includes a cutting platform 3, a cleaning assembly 4 and a chip handling assembly 5.

[0026] The cutting platform 3 is fixedly installed on the top of the frame 1 and is located directly below the vertical saw assembly 2. The cleaning assembly 4 is installed on the cutting platform 3 and is used to scrape off the debris remaining on the upper surface of the cutting platform 3. The cutting platform 3 includes a support plate 31, which is mounted on the top of the frame 1 and fixed by hexagonal bolts. Multiple transverse through slots 32 are provided in the middle of the top of the support plate 31, and longitudinal through slots 33 are provided on the left and right sides of the top of the support plate 31.

[0027] The cleaning component 4 includes a rack 41, which is fixedly connected to the back of the support plate 31. A slide rail 42 is fixedly connected to the top of the rack 41. A moving block 43 is slidably connected in the slide rail 42. A mounting plate 44 is fixedly connected to the front of the moving block 43. A T-slot is provided at the bottom of the mounting plate 44, and a flexible scraper 45 is inserted in the T-slot. A drive motor 46 is fixedly connected to the top of the moving block 43. A drive gear 47 is fixedly connected to the output end of the drive motor 46 located below the moving block 43. The drive gear 47 meshes with the rack 41 for transmission. Two limit switches 48 are fixedly connected to the top of the slide rail 42.

[0028] After cutting, the debris on the cutting platform 3 is scraped off by the flexible scraper 45 in the cleaning component 4, and the residual debris falls into the processing component 5 by the longitudinal and transverse through grooves on the cutting platform 3, which avoids the problem of residual debris on the cutting platform and improves the practicality of the device.

[0029] The second embodiment differs from the first embodiment in that: the chip processing component 5 is located below the cutting platform 3, and quickly separates and discharges the falling chips and cutting fluid by vibration. A collection box 6 is placed on the right side of the chip processing component 5 to collect the discharged chips. The chip processing component 5 includes a receiving box 51, which is fixedly connected to the top of the inner wall of the frame 1. A drain pipe 57 is connected to the left side of the receiving box 51. A sieve plate 52 is slidably connected inside the receiving box 51 and is inclined. Four fixed seats 54 are fixedly connected to the bottom of the sieve plate 52. T-shaped slide rods 53 are fixedly connected to the inner side of each of the four fixed seats 54. The T-shaped slide rods 53 are slidably connected to one side of the receiving box 51. The fixed seats 54 are sleeved on the surface of the T-shaped slide rods 53 between the receiving box 51 and the fixed seats 54. A vibration component 56 is installed at the bottom of the sieve plate 52.

[0030] The vibration assembly 56 includes a protective box 561, which is fixedly connected to the bottom of the screen plate 52. An input motor 562 is fixedly connected to the bottom of the screen plate 52, and the input motor 562 is located inside the protective box 561. A semi-circular disk 563 is fixedly connected to the output end of the input motor 562.

[0031] The debris that falls into the processing component 5 can be quickly discharged by vibration, and the structural design of the sieve plate 52 and the receiving box 51 enables the cutting fluid to be quickly separated from the debris, which facilitates the rapid processing of the debris.

[0032] During operation, the debris generated by the vertical saw assembly 2 falls into the debris processing assembly 5 through the transverse groove 32. The debris remaining on the cutting platform 3 is scraped off by the cleaning assembly 4. The drive motor 46 is started, causing the drive gear 47 to rotate. The rotation of the drive gear 47, in conjunction with the rack 41, causes the flexible scraper 45 to move. The moving flexible scraper 45 scrapes off the debris remaining on the cutting platform 3, causing the debris to fall from the transverse groove 32 and the longitudinal groove 33 into the debris processing assembly 5. At the same time, the input motor 562 is started, driving the semi-circular disk 563 to rotate. The rotation of the semi-circular disk 563, in conjunction with the T-shaped slide rod 53 and the vibration spring 55, causes the screen plate 52 to vibrate back and forth, thereby quickly separating the debris from the cutting fluid and allowing the debris to slide out into the collection box 6.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vertical band saw with chip removal function, comprising a frame (1) and a vertical saw assembly (2), characterized in that: A chip removal mechanism is provided below the vertical saw assembly (2), the chip removal mechanism including a cutting platform (3), a cleaning assembly (4) and a chip handling assembly (5); The cutting platform (3) is fixedly installed on the top of the frame (1) and is located directly below the vertical saw assembly (2). The cleaning assembly (4) is installed on the cutting platform (3) and is used to scrape off the residual debris on the upper surface of the cutting platform (3). The debris treatment assembly (5) is installed below the cutting platform (3) and quickly separates the falling debris from the cutting fluid by vibration and discharges the debris. A collection box (6) is placed on the right side of the debris treatment assembly (5) for collecting the discharged debris.

2. A vertical band saw with chip removal function according to claim 1, characterized in that: The cutting platform (3) includes a support plate (31), which is mounted on the top of the frame (1) and fixed by hexagonal bolts. Multiple transverse through slots (32) are provided in the middle of the top of the support plate (31), and longitudinal through slots (33) are provided on the left and right sides of the top of the support plate (31).

3. A vertical band saw with chip removal function according to claim 1, characterized in that: The cleaning component (4) includes a rack (41), which is fixedly connected to the back of the support plate (31). A slide rail (42) is fixedly connected to the top of the rack (41), and a moving block (43) is slidably connected in the slide rail (42). A mounting plate (44) is fixedly connected to the front of the moving block (43). A T-slot is provided at the bottom of the mounting plate (44), and a flexible scraper (45) is inserted in the T-slot.

4. A vertical band saw with chip removal function according to claim 3, characterized in that: A drive motor (46) is fixedly connected to the top of the moving block (43). A drive gear (47) is fixedly connected to the output end of the drive motor (46) located below the moving block (43). The drive gear (47) meshes with the rack (41) for transmission. Two limit switches (48) are fixedly connected to the top of the slide rail (42).

5. A vertical band saw with chip removal function according to claim 1, characterized in that: The debris processing assembly (5) includes a receiving box (51), which is fixedly connected to the top of the inner wall of the frame (1), and a drain pipe (57) is connected to the left side of the receiving box (51). A sieve plate (52) is slidably connected inside the receiving box (51), and the sieve plate (52) is inclined. Four fixed seats (54) are fixedly connected to the bottom of the sieve plate (52). T-shaped slide rods (53) are fixedly connected to the inner side of each of the four fixed seats (54). The T-shaped slide rods (53) are slidably connected to one side of the receiving box (51). The fixed seats (54) are sleeved on the surface of the T-shaped slide rods (53) located between the receiving box (51) and the fixed seats (54). A vibration assembly (56) is installed at the bottom of the sieve plate (52).

6. A vertical band saw with chip removal function according to claim 5, characterized in that: The vibration assembly (56) includes a protective box (561), which is fixedly connected to the bottom of the screen plate (52). An input motor (562) is fixedly connected to the bottom of the screen plate (52), and the input motor (562) is located inside the protective box (561). A semi-circular disk (563) is fixedly connected to the output end of the input motor (562).

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