A machining device for a large module gear
Patent Information
- Application Number
- CN202521457975.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-13
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-07-13
AI Technical Summary
随着工业的进步,对大模数齿轮的加工精度和效率提出了更高要求,因此开发一种高效、精密的大模数齿轮加工装置显得尤为重要,目前大模数齿轮通过加工装置进行加工过程中,为了保障大模数齿轮加工精度,会采取加工期间放置在特定的检测区域进行检测处理,检测不合格则继续进行加工处理,由于大模数齿轮通常采取大批量加工处理,针对大模数齿轮逐一采取加工期间检测操作,效率方面较为低下,过程中涉及的相关技术人员,也容易增加涉及人员的工作量以及工作负荷,同时大模数齿轮上的齿牙上表面和下表面检测,尤为重要,通常需要对大模数齿轮上表面检测完毕后,再翻转到另一方进行检测,同样期间涉及人员操作,效率低,且也增加人员成本的投入,进而降低了大模数齿轮的加工装置使用效果
通过将两组激光测量仪上的导向座由移动座以螺纹连接的方式安装在电机B上的左右螺杆外壁处,根据左右螺杆外壁呈左螺纹和右螺纹效果,使其电机B驱动控制左右螺杆正转或反转,可同步带动两组激光测量仪向外或向内移动处理,待安装后的大模数齿轮,由电机B控制调整两组激光测量仪之间的大模数齿轮间距,保障激光测量仪可以准确的检测大模数齿轮加工精度,通过根据转盘上的多组安装座,可放置多个大模数齿轮,尽量避免逐一对大模数齿轮采取加工期间检测操作的影响到效率的情况发生,减少涉及人员的工作量以及工作负荷,同时对大模数齿轮正反两面同步检测处理,尽量避免大模数齿轮一面检测完毕后需要翻转到另一面而效率低下的情况发生,也减少涉及人员的工作量以及人员成本,有效的对大模数齿轮的加工装置提高了使用效果。
Smart Images

Figure CN224658297U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of large module gear processing technology, specifically to a processing device for large module gears. Background Technology
[0002] Large module gears are widely used in mechanical transmission systems, such as in aerospace, metallurgy, and mining, due to their high load-bearing capacity and transmission efficiency. With industrial advancements, higher demands are placed on the machining accuracy and efficiency of large module gears. Therefore, developing a high-efficiency, precision large module gear machining device is crucial. Currently, during the machining process of large module gears, to ensure machining accuracy, they are placed in specific inspection areas for testing. If a gear fails inspection, processing continues. Since large module gears are typically processed in large batches, performing individual inspections during machining is inefficient and increases the workload for relevant technical personnel. Furthermore, the inspection of the upper and lower surfaces of the teeth on large module gears is particularly important. Typically, after inspecting the upper surface, the gear is flipped to the other side for further inspection, again involving manual operation, which is inefficient and increases labor costs, thus reducing the effectiveness of the large module gear machining device.
[0003] Therefore, it is necessary to develop a machining device for large module gears. Utility Model Content
[0004] The purpose of this invention is to provide a processing device for large module gears to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a processing device for large module gears, including an operating frame, a motor A installed at the bottom of the operating frame, and a turntable rotatably connected to the top center of the operating frame; The two outer walls of the operating frame are equipped with processing auxiliary components, each including a side frame with a guide groove on its surface.
[0006] Preferably, a rotating shaft A is installed at the output end of the motor A, and a fixing frame is installed on the lower part of the outer wall of the rotating shaft A.
[0007] Preferably, a gear A is mounted on the top end of the rotating shaft A, and the gear A is located above the operating frame.
[0008] Preferably, the top two sides of the turntable are rotatably connected to a rotating shaft B, and a gear B is provided on the outer wall of the rotating shaft B.
[0009] Preferably, a mounting base is installed at the top of the rotating shaft B, and a sleeve is installed at the center of the top of the mounting base.
[0010] Preferably, a motor B is installed on one outer wall of the side frame, and left and right screws are installed at the output end of the motor B.
[0011] Preferably, movable seats are installed on the upper and lower sides of the outer walls of the left and right screws, and the interior of the movable seats is threadedly connected to the outer walls of the left and right screws.
[0012] Preferably, a guide seat is installed on one outer wall of the movable seat, the outer wall of the guide seat is slidably connected to the inside of the guide groove, and a laser measuring instrument is installed on one outer wall of the guide seat.
[0013] Compared with the prior art, the beneficial effects of this utility model are: By connecting the guide seats on the two sets of laser measuring instruments to the outer walls of the left and right screws on motor B via a threaded connection, and considering the left and right threaded effects of the outer walls of the left and right screws, motor B drives the left and right screws to rotate forward or backward, synchronously moving the two sets of laser measuring instruments outward or inward for processing. After the large module gear is installed, motor B controls the adjustment of the large module gear spacing between the two sets of laser measuring instruments, ensuring that the laser measuring instruments can accurately detect the processing precision of the large module gear. By using multiple mounting seats on the turntable, multiple large module gears can be placed, minimizing the need for individual inspection of large module gears during processing, which affects efficiency and reduces the workload and workload of personnel. At the same time, simultaneous inspection and processing of both sides of the large module gear avoids the need to flip the large module gear to the other side after inspection of one side, which is inefficient and reduces the workload and labor costs of personnel. This effectively improves the performance of the large module gear processing device. Attached Figure Description
[0014] Figure 1 A front sectional view provided for this utility model; Figure 2 A front view provided for this utility model; Figure 3 Provided by this utility model Figure 1 Enlarged view of the structure at point A in the image; Figure 4 This is a partial three-dimensional structural schematic diagram of the present invention.
[0015] In the diagram: 1. Operating frame; 2. Motor A; 201. Rotating shaft A; 202. Fixed frame; 203. Gear A; 3. Turntable; 301. Rotating shaft B; 302. Gear B; 303. Mounting base; 304. Sleeve column; 4. Side frame; 401. Guide groove; 402. Motor B; 403. Left and right screws; 404. Moving base; 405. Guide base; 406. Laser measuring instrument. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] This utility model provides the following technical solution: a processing device for large module gears, please refer to [link / reference]. Figures 1-4 The system includes an operating frame 1, a motor A2 mounted at the bottom of the operating frame 1, a rotating shaft A201 mounted at the output end of the motor A2, a fixing bracket 202 mounted on the lower outer wall of the rotating shaft A201, a gear A203 mounted at the top of the rotating shaft A201, the gear A203 being located above the operating frame 1, a turntable 3 rotatably connected to the top center of the operating frame 1, rotating shafts B301 rotatably connected to both sides of the top of the turntable 3, gears B302 mounted on the outer wall of the rotating shaft B301, a mounting base 303 mounted at the top of the rotating shaft B301, and a sleeve 304 mounted at the top center of the mounting base 303. The bottom of the turntable 3 is fixedly connected to the fixed bracket 202 on the rotating shaft A201, and four or more sets of mounting seats 303 are installed on the top of the turntable 3 as needed. The rotating shaft B301 on the bottom of the mounting seat 303 is rotatably connected to the turntable 3, so that during the processing of the large module gear, it is fitted on the outer wall of the sleeve column 304 on the mounting seat 303. The turntable 3 is driven by the motor A2 to rotate forward or backward. According to the meshing connection between the gear B302 on the rotating shaft B301 and the gear A203 on the rotating shaft A201, the large module gear installed on the mounting seat 303 will also rotate during the rotation of the turntable 3. Processing auxiliary components are installed on both outer walls of the operating frame 1. Each processing auxiliary component includes a side frame 4, with guide grooves 401 on its surface. A motor B402 is installed on one outer wall of the side frame 4. Left and right screws 403 are installed at the output end of the motor B402. Movable seats 404 are installed above and below the outer walls of the left and right screws 403. The interior of the movable seats 404 is threadedly connected to the outer walls of the left and right screws 403. A guide seat 405 is installed on one outer wall of the movable seat 404, and its outer wall is slidably connected to the interior of the guide grooves 401. A laser is installed on one outer wall of the guide seat 405. The measuring instrument 406 connects the guide seats 405 on the two sets of laser measuring instruments 406 to the outer wall of the left and right screws 403 on the motor B402 via a threaded connection from the movable seat 404. Based on the left and right threaded effect of the outer wall of the left and right screws 403, the motor B402 drives the left and right screws 403 to rotate forward or backward, which can synchronously drive the two sets of laser measuring instruments 406 to move outward or inward for processing. After the large module gear is installed, the motor B402 controls the adjustment of the large module gear spacing between the two sets of laser measuring instruments 406 to ensure that the laser measuring instrument 406 can accurately detect the machining accuracy of the large module gear.
[0018] Working Principle: When using this utility model, the bottom of the turntable 3 is fixedly connected to the fixing bracket 202 on the rotating shaft A201, and four or more sets of mounting seats 303 are installed on the top of the turntable 3 as needed. The rotating shaft B301 on the bottom of the mounting seat 303 is rotatably connected to the turntable 3, so that during the processing of the large module gear, it is fitted on the outer wall of the sleeve 304 on the mounting seat 303. The motor A2 drives the turntable 3 to rotate forward or backward. According to the meshing connection between the gear B302 on the rotating shaft B301 and the gear A203 on the rotating shaft A201, the large module gear installed on the mounting seat 303 will also rotate during the rotation of the turntable 3. By connecting the guide seats 405 on the two sets of laser measuring instruments 406 to the outer wall of the left and right screws 403 on the motor B402 by the moving seat 404 in a threaded manner, the outer walls of the left and right screws 403 form left and right threads respectively. As a result, the motor B402 drives the left and right screws 403 to rotate forward or backward, which can synchronously drive the two sets of laser measuring instruments 406 to move outward or inward for processing. After the large module gear is installed, the motor B402 controls the adjustment of the large module gear spacing between the two sets of laser measuring instruments 406 to ensure that the laser measuring instruments 406 can accurately detect the processing accuracy of the large module gear. By using multiple mounting seats 303 on the turntable 3, multiple large module gears can be placed, minimizing the need for inspection operations on each large module gear during processing, which would affect efficiency and reduce the workload and workload of personnel involved. At the same time, the large module gear is inspected and processed simultaneously on both sides, minimizing the need to flip the large module gear to the other side after inspection on one side, which would be inefficient and also reduces the workload and personnel costs of personnel involved. This effectively improves the use effect of the large module gear processing device.
[0019] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A processing device for large module gears, comprising an operating frame (1), wherein a motor A (2) is mounted on the bottom of the operating frame (1), characterized in that: The top center of the operating frame (1) is rotatably connected to a turntable (3). The operation frame (1) is equipped with processing auxiliary components on both outer walls. The processing auxiliary components include a side frame (4). The surface of the side frame (4) is provided with a guide groove (401). A motor B (402) is installed on one outer wall of the side frame (4). A left and right screw (403) is installed at the output end of the motor B (402). A movable seat (404) is installed above and below the outer wall of the left and right screw (403). The interior of the movable seat (404) is threadedly connected to the outer wall of the left and right screw (403). A guide seat (405) is installed on one outer wall of the movable seat (404). The outer wall of the guide seat (405) is slidably connected to the interior of the guide groove (401). A laser measuring instrument (406) is installed on one outer wall of the guide seat (405).
2. The processing apparatus for large module gears according to claim 1, characterized in that: A rotating shaft A (201) is installed at the output end of the motor A (2), and a fixing frame (202) is installed on the lower part of the outer wall of the rotating shaft A (201).
3. The processing device for large module gears according to claim 2, characterized in that: The top of the rotating shaft A (201) is equipped with a gear A (203), which is located above the operating frame (1).
4. The processing apparatus for large module gears according to claim 1, characterized in that: The top two sides of the turntable (3) are rotatably connected to a rotating shaft B (301), and a gear B (302) is provided on the outer wall of the rotating shaft B (301).
5. The processing apparatus for large module gears according to claim 4, characterized in that: The top of the rotating shaft B (301) is equipped with a mounting base (303), and a sleeve (304) is installed at the center of the top of the mounting base (303).