A welding nozzle structure for busbars
Patent Information
- Application Number
- CN202522046075.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-23
AI Technical Summary
[0004]然而,该装置的压嘴不方便进行拆装,对于不同的汇流排焊接工作,可能需求使用不同的压嘴组件,缩小了装置的适用范围,不能很好地满足使用需求
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: By pulling the insert pin upward, the insert plate of the nozzle assembly is inserted between the insert base and the insert top seat. The snapping edges on the front sides of the insert base and the insert top seat can hold the insert plate in place. Then, the end of the insert pin is inserted into the insertion hole at the upper end of the insert plate to complete the installation. For disassembly, simply pull the insert pin upward and then pull out the insert plate to complete the disassembly. The operation is simple and convenient for replacement, which can better meet the welding needs of different busbars. This utility model has a reasonable structure, facilitates the disassembly and replacement of the nozzle assembly, and can better meet the welding needs of different busbars.
Smart Images

Figure CN224658438U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of busbar welding technology, specifically a pressure nozzle structure for busbar welding. Background Technology
[0002] With the continuous improvement of new energy battery PACK assembly technology, a new laser welding process is replacing the traditional bolt connection process. The connection between the module bus and the electrode is a very important and critical process. In order to better ensure the welding effect, a more reliable clamping device is needed to ensure the stability of the external welding conditions.
[0003] For example, the utility model patent with authorization announcement number CN209598537U discloses a welding clamping device. By setting a first pressure plate and a second pressure plate, the clamping force of the welding clamping device can be pressed more evenly on the manifold, thereby enhancing the clamping effect and preventing uneven clamping on both sides of the manifold.
[0004] However, the nozzle of this device is not easy to disassemble and assemble. Different nozzle assemblies may be required for different busbar welding jobs, which narrows the applicability of the device and cannot meet the usage requirements well. Utility Model Content
[0005] The purpose of this invention is to provide a nozzle structure for busbar welding to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A busbar welding nozzle structure includes: a nozzle assembly and a nozzle holder mounted on a drive module; an insertion assembly mounted on the nozzle holder for detachably mounting the nozzle assembly on the nozzle holder; the insertion assembly includes an insertion base mounted on the lower end of the nozzle holder, an insertion top seat mounted on the upper half of the nozzle holder, and a snap-fit edge extending from the front side of both the insertion base and the insertion top seat; the nozzle assembly is inserted between the insertion base and the insertion top seat; the insertion top seat is further provided with an insertion pin, the end of which is inserted into a socket formed at the upper end of the insertion plate of the nozzle assembly.
[0007] As a preferred embodiment, the nozzle assembly includes an insert plate and a nozzle body. A through hole is provided in the middle of the nozzle body, and a connecting sleeve extends from the rear side of the nozzle body. The connecting sleeve is inserted into a welding port provided in the insert plate.
[0008] As a preferred embodiment, a buffer assembly is provided between the nozzle body and the insert plate. The insert plate has a plurality of buffer holes distributed thereon. The buffer assembly includes a buffer spring installed on the rear side of the nozzle body. A buffer sleeve is also installed at the end of the buffer spring. The buffer sleeve is inserted into the front half of the buffer hole. A buffer rod is also inserted into the rear half of the buffer hole. A buffer threaded section is provided at the end of the buffer rod. The buffer threaded section is threadedly connected to the nozzle body.
[0009] As a preferred embodiment, the buffer spring is fitted onto the outside of the buffer rod.
[0010] As a preferred embodiment, the insert plate is also provided with a connection hole, in which a first connecting rod is slidably inserted. A second connecting rod is installed at a corresponding position on the rear side of the nozzle body. The first connecting rod and the second connecting rod are fixedly connected by a connecting screw.
[0011] As a preferred embodiment, a smoke exhaust pipe is also installed on the upper end of the nozzle body. The smoke inlet of the smoke exhaust pipe is connected to the through hole on the nozzle body. The other end of the smoke exhaust pipe is inserted into the smoke exhaust port opened on the insertion plate. A smoke exhaust seat is installed at the corresponding position on the rear side of the nozzle frame. The smoke inlet pipe on the smoke exhaust seat extends into the smoke exhaust port. A smoke exhaust hood is also installed on the smoke exhaust seat.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: By pulling the insert pin upward, the insert plate of the nozzle assembly is inserted between the insert base and the insert top seat. The snapping edges on the front sides of the insert base and the insert top seat can hold the insert plate in place. Then, the end of the insert pin is inserted into the insertion hole at the upper end of the insert plate to complete the installation. For disassembly, simply pull the insert pin upward and then pull out the insert plate to complete the disassembly. The operation is simple and convenient for replacement, which can better meet the welding needs of different busbars. This utility model has a reasonable structure, facilitates the disassembly and replacement of the nozzle assembly, and can better meet the welding needs of different busbars. Attached Figure Description
[0013] Figure 1 A first-view three-dimensional structural diagram of a pressure nozzle structure for busbar welding; Figure 2 A schematic diagram of the overall second-view three-dimensional structure of a pressure nozzle structure for busbar welding; Figure 3 A three-dimensional structural diagram of a concealed nozzle assembly for busbar welding nozzle structure; Figure 4 A three-dimensional structural diagram of a nozzle assembly for busbar welding; Figure 5 A front view of a nozzle assembly for busbar welding; Figure 6 A pressure nozzle structure for busbar welding Figure 5 Schematic diagram of the cross-sectional structure at point AA; Figure 7 A pressure nozzle structure for busbar welding Figure 5 Schematic diagram of the cross-sectional structure at point BB; Figure 8 A schematic diagram of a three-dimensional structure of a plug plate with a nozzle structure for busbar welding; Figure 9 A first-view exploded structural diagram of the main body of a manifold welding nozzle structure; Figure 10 This is a second-view exploded structural diagram of the main body of a manifold welding nozzle structure.
[0014] In the diagram: 1. Nozzle holder; 10. Exhaust seat; 11. Nozzle body; 111. Connecting sleeve; 12. Exhaust pipe; 13. Insert plate; 14. Exhaust port; 15. Weld joint; 16. Buffer hole; 17. Connecting hole; 2. Insert base; 21. Insert top seat; 22. Insert pin; 3. Connecting rod one; 32. Connecting rod two; 33. Connecting screw; 4. Buffer spring; 41. Buffer sleeve; 42. Buffer rod; 43. Buffer threaded section. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Example: Please refer to Figures 1-10 A busbar welding nozzle structure includes: a nozzle assembly and a nozzle holder 1 mounted on a drive module; an insertion assembly mounted on the nozzle holder 1 for detachably mounting the nozzle assembly on the nozzle holder 1; the insertion assembly includes an insertion base 2 mounted on the lower end of the nozzle holder 1, and an insertion top seat 21 mounted on the upper half of the nozzle holder 1. Both the insertion base 2 and the insertion top seat 21 have a snap-fit edge extending from their front sides. The nozzle assembly is inserted between the insertion base 2 and the insertion top seat 21. The insertion top seat 21 is also provided with an insertion pin 22, the end of which is inserted into an insertion hole opened at the upper end of the insertion plate 13 of the nozzle assembly. In this embodiment, the insertion pin 22 is a spring pin. The drive module can specifically be a servo electric cylinder. By driving the nozzle holders 1 on both sides to move closer together through the servo electric cylinders on both sides, the nozzle assemblies on both sides can press the busbar onto the battery module, facilitating welding.
[0017] The working principle of this utility model is as follows: During installation, pull the insert pin 22 upward, and then insert the insert plate 13 of the nozzle assembly between the insert base 2 and the insert top seat 21. The snapping edge on the front side of the insert base 2 and the insert top seat 21 can press the insert plate 13 in place. Then, insert the end of the insert pin 22 into the insertion hole at the upper end of the insert plate 13 to complete the installation. During disassembly, simply pull the insert pin 22 upward and then pull out the insert plate 13 to complete the disassembly. The operation is simple and convenient for replacement, which can better meet the welding work of different busbars.
[0018] As a further embodiment, the nozzle assembly includes an insert plate 13 and a nozzle body 11. A through hole is provided in the middle of the nozzle body 11, and a connecting sleeve 111 extends from the rear side of the nozzle body 11. The connecting sleeve 111 is inserted into a welding port 15 on the insert plate 13. The welding port 15, in conjunction with the through hole, facilitates welding operations.
[0019] As a further embodiment, a buffer assembly is provided between the nozzle body 11 and the insert plate 13. The insert plate 13 has a plurality of buffer holes 16 distributed on it. The buffer assembly includes a buffer spring 4 installed on the rear side of the nozzle body 11. A buffer sleeve 41 is also installed at the end of the buffer spring 4. The buffer sleeve 41 is inserted into the front half of the buffer hole 16. A buffer rod 42 is also inserted into the rear half of the buffer hole 16. A buffer threaded section 43 is provided at the end of the buffer rod 42. The buffer threaded section 43 is threadedly connected to the nozzle body 11. In this embodiment, the buffer spring 4 is fitted on the outside of the buffer rod 42.
[0020] By setting up a buffer component, when the battery module is pressed and fixed, the buffer spring 4 can buffer the instantaneous impact force generated when the drive module drives the pressure nozzle body 11 to press, thereby reducing damage to the battery module and better meeting the usage requirements.
[0021] As a further embodiment, the insertion plate 13 is also provided with a connecting hole 17, in which a connecting rod 3 is slidably inserted. A connecting rod 32 is installed at a corresponding position on the rear side of the nozzle body 11. The connecting rod 3 and the connecting rod 32 are fixedly connected by a connecting screw 33. By setting the connecting rod 3 in conjunction with the connecting rod 32, the stability of the movement of the nozzle body 11 can be improved.
[0022] As a further embodiment, a smoke exhaust pipe 12 is also installed on the upper end of the nozzle body 11. The smoke inlet of the smoke exhaust pipe 12 is connected to a through hole on the nozzle body 11, and the other end of the smoke exhaust pipe 12 is inserted into a smoke exhaust port 14 opened on the insertion plate 13. A smoke exhaust seat 10 is installed at a corresponding position on the rear side of the nozzle holder 1. The smoke inlet of the smoke exhaust seat 10 extends into the smoke exhaust port 14, and a smoke exhaust hood is also installed on the smoke exhaust seat 10. In this embodiment, a vent pipe is provided on the smoke exhaust hood, and an exhaust pump is also provided on the vent pipe to facilitate the discharge of welding exhaust gas.
[0023] By setting up the exhaust pipe 12, the waste gas generated during welding can be easily discharged into the exhaust port 14. Then, the waste gas is guided into the exhaust hood through the inlet pipe and finally discharged, which can effectively prevent the waste gas from polluting the processing workshop.
[0024] In this utility model, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", and "bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only used to facilitate the description of the structural relationship between the various components or elements of this utility model and do not specifically refer to any component or element in this utility model. They should not be construed as limiting this utility model.
Claims
1. A pressure nozzle structure for busbar welding, characterized in that, include: Cutter assembly and nozzle holder mounted on drive module (1); Insertion assembly, mounted on nozzle holder (1), for detachably mounting nozzle assembly on nozzle holder (1); The insertion assembly includes an insertion base (2) installed at the lower end of the nozzle holder (1). An insertion top seat (21) is installed on the upper half of the nozzle holder (1). Both the insertion base (2) and the insertion top seat (21) have a snap-fit edge extending from their front sides. The nozzle assembly is inserted between the insertion base (2) and the insertion top seat (21). An insertion pin (22) is also provided on the insertion top seat (21). The end of the insertion pin (22) is inserted into a socket opened at the upper end of the insertion plate (13) of the nozzle assembly.
2. The manifold welding nozzle structure according to claim 1, characterized in that: The nozzle assembly includes an insert plate (13) and a nozzle body (11). The nozzle body (11) has a through hole in the middle and a connecting sleeve (111) extends from the rear side of the nozzle body (11). The connecting sleeve (111) is inserted into a welding port (15) on the insert plate (13).
3. The manifold welding nozzle structure according to claim 2, characterized in that: A buffer assembly is provided between the nozzle body (11) and the insert plate (13). The insert plate (13) has several buffer holes (16) distributed on it. The buffer assembly includes a buffer spring (4) installed on the rear side of the nozzle body (11). A buffer sleeve (41) is also installed at the end of the buffer spring (4). The buffer sleeve (41) is inserted into the front half of the buffer hole (16). A buffer rod (42) is also inserted into the rear half of the buffer hole (16). A buffer thread section (43) is provided at the end of the buffer rod (42). The buffer thread section (43) is threadedly connected to the nozzle body (11).
4. The manifold welding nozzle structure according to claim 3, characterized in that: The buffer spring (4) is fitted on the outside of the buffer rod (42).
5. The manifold welding nozzle structure according to claim 4, characterized in that: The insert plate (13) is also provided with a connection hole (17), in which a connecting rod one (3) is slidably inserted. A connecting rod two (32) is installed at the corresponding position on the rear side of the nozzle body (11). The connecting rod one (3) and the connecting rod two (32) are fixedly connected by a connecting screw (33).
6. The manifold welding nozzle structure according to claim 5, characterized in that: The upper end of the nozzle body (11) is also equipped with a smoke exhaust pipe (12). The smoke inlet of the smoke exhaust pipe (12) is connected to the through hole on the nozzle body (11). The other end of the smoke exhaust pipe (12) is inserted into the smoke exhaust port (14) opened on the insertion plate (13). A smoke exhaust seat (10) is installed at the corresponding position on the rear side of the nozzle frame (1). The smoke inlet pipe on the smoke exhaust seat (10) extends into the smoke exhaust port (14). A smoke exhaust hood is also installed on the smoke exhaust seat (10).
Citation Information
Patent Citations
Welding pressing device
CN209598537U