Automatic welding line for sleeve components

Abstract

The utility model discloses a sleeve component automatic welding production line, including sleeve component automatic welding production line outer structure and the right side of the sleeve of water jacket inlet and outlet pipe ring seam welding special machine setting water jacket inner sleeve alignment transfer device, the right side of the sleeve of water jacket pressure equipment, point solid special machine setting carrying robot A, the right side of the sleeve of water jacket inner sleeve double ring seam welder setting up and down flange vertical type pressure equipment, the right side of up and down flange ring seam robot welding workstation setting workpiece buffer device The upper side position of accessory robot welding workstation sets up accessory carrying robot system, through the utility model improvement through welding automation line, realize welding procedure all realizes automatic welding, improve product quality, reduce artificial work load, improve production efficiency.

Description

Technical Field

[0001] This utility model belongs to the technical field of sleeve component processing, specifically relating to an automatic welding production line for sleeve components. Background Technology

[0002] Currently, welding is performed manually at each stage, resulting in high labor intensity and a large demand for personnel. Product welding quality is difficult to maintain consistently, leading to frequent instances of manual intervention in later stages. Furthermore, with increasing customer demand, existing production capacity is no longer sufficient to meet customer needs.

[0003] This utility model addresses the aforementioned problems by providing an automated welding production line for sleeve components. Utility Model Content

[0004] The purpose of this invention is to provide an automated welding production line for sleeve components, addressing the problems mentioned in the background section regarding the existing welding process, which involves manual welding, resulting in high labor intensity, a large workforce requirement, inconsistent welding quality, frequent manual intervention, and insufficient production capacity to meet increasing customer demand.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic welding production line for sleeve components, comprising an outer structure of the automatic welding production line for sleeve components and a rolling device disposed at the upper left end of the outer structure of the automatic welding production line for sleeve components; A necking device is installed at the lower side of the rolling device. A straight seam device is installed to the left of the necking device. A cylinder expansion machine is installed below the straight seam device. A water jacket inlet and outlet pipe circumferential welding machine is installed to the right of the necking device. A water jacket inner sleeve alignment and transfer device is installed to the right of the water jacket inlet and outlet pipe circumferential welding machine. A water jacket pressing and tack fixing machine is installed at the bottom of the water jacket inner sleeve alignment and transfer device. A handling robot A is installed to the right of the water jacket pressing and tack fixing machine. A water jacket inner sleeve double circumferential seam welding machine is installed to the right of the handling robot A. An upper and lower... A flange vertical pressing machine is provided. A handling robot B is provided at the bottom of the flange vertical pressing machine. A double-speed chain conveyor line A is provided to the right of the handling robot B. A flange circumferential weld robot welding station is provided at the upper right end of the double-speed chain conveyor line A. A workpiece buffer device is provided at the right side of the flange circumferential weld robot welding station. A double-speed chain conveyor line B is provided at the right side of the workpiece buffer device (14). A flange turning unit is provided at the bottom of the double-speed chain conveyor line B. An accessory robot welding station is provided at the right side of the flange turning unit. An accessory handling robot system is provided at the upper side of the accessory robot welding station.

[0006] Preferably, the upper and lower flange circumferential weld robot welding workstation, the workpiece buffer device, and the accessory robot welding workstation are all provided with wire groove assemblies on their side positions, and the wire groove assemblies are installed and connected by screws.

[0007] Preferably, both the transport robot A and the accessory transport robot system are provided with an outer cylinder placement rack at their upper positions, and the outer cylinder placement rack has a filter mesh structure.

[0008] Preferably, a fence assembly is provided at the outer ring position of the outer structure of the automatic welding production line for sleeve components, and the fence assembly is connected to the outer structure of the automatic welding production line for sleeve components by screws.

[0009] Preferably, a control cabinet assembly is provided at the bottom of the transport robot B and on the right side of the accessory transport robot system, and the control cabinet assembly is provided with control adjustment buttons.

[0010] Preferably, a pre-installation connecting plate is provided at the bottom side of the control cabinet assembly, and the pre-installation connecting plate is installed and connected to the external structure of the automatic welding production line of the sleeve component by screws.

[0011] Preferably, the pre-installed connecting plate is provided with a toggle knob, a central connecting threaded post is provided on the side of the toggle knob, a central connecting movable ring is provided on the outer side of the central connecting threaded post, side connecting plug blocks are connected to both ends of the central connecting movable ring, and a plug block movable groove is provided on the bottom outer side of the side connecting plug block.

[0012] Preferably, a connecting clip is provided on the side of the control cabinet assembly, and the connecting clip is installed and connected to the control cabinet assembly by screws.

[0013] Compared with the prior art, this utility model provides an automatic welding production line for sleeve components, which has the following beneficial effects: 1. In the automatic welding production of sleeve components, a necking device is installed at the lower side of the rolling equipment; a straight seam device is installed to the left of the necking device; a cylinder expansion machine is installed at the lower side of the straight seam device; a water jacket inlet and outlet pipe circumferential welding machine is installed to the right of the necking device; a water jacket inner sleeve alignment and transfer device is installed to the right of the water jacket inlet and outlet pipe circumferential welding machine; a water jacket press-fitting and tack-fixing machine is installed at the bottom of the water jacket inner sleeve alignment and transfer device; a handling robot A is installed to the right of the water jacket press-fitting and tack-fixing machine; a water jacket inner sleeve double circumferential seam welding machine is installed to the right of the water jacket inner sleeve double circumferential seam welding machine; a top and bottom flange vertical press-fitting machine is installed to the right of the top and bottom flange vertical press-fitting machine; and a water jacket inner sleeve double circumferential seam welding machine is installed at the bottom of the top and bottom flange vertical press-fitting machine. A handling robot B is installed at the location. To the right of the handling robot B is a double-speed chain conveyor line A. At the upper right end of the double-speed chain conveyor line A is a robotic welding workstation for upper and lower flange circumferential seams. To the right of the upper and lower flange circumferential seam robotic welding workstation is a workpiece buffer device. To the right of the workpiece buffer device is the double-speed chain conveyor line B. At the bottom of the double-speed chain conveyor line B is a flange machining unit. To the right of the flange machining unit is an accessory robotic welding workstation. Above the accessory robotic welding workstation is an accessory handling robot system. This improved utility model achieves fully automated welding processes through an automated welding line, improving product quality, reducing manual labor, and increasing production efficiency.

[0014] 2. In the automatic welding production of sleeve components, a pre-installation connecting plate is installed on the bottom side of the control cabinet assembly. The pre-installation connecting plate is connected to the external structure of the automatic welding production line of sleeve components by screws. The pre-installation connecting plate is equipped with a toggle knob, and a central connecting threaded post is located on the side of the toggle knob. A central connecting moving ring is located on the outer side of the central connecting threaded post. Side connecting plug blocks are connected to both ends of the central connecting moving ring. A plug block moving groove is located on the bottom outer side of the side connecting plug blocks. A connecting snap-fit ​​is located on the side of the control cabinet assembly. The connecting clip block is installed and connected to the control cabinet component using screws. During use, the pre-installation connecting plate is first installed, and then the connecting clip block is installed on the side of the control cabinet component. Rotating the toggle knob drives the central connecting threaded post to rotate. The central connecting threaded post, through its threads, drives the central connecting moving ring, which in turn moves the side connecting plug-in block. The side connecting plug-in block inserts into the connecting clip block for limit positioning; disengagement allows for removal. This operation is simple and quick, effectively improving the efficiency of control cabinet component installation and disassembly, and thus enhancing the practicality of the automatic welding production line for sleeve components. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure for the automatic welding production of sleeve components according to this utility model.

[0016] Figure 2 This is an enlarged structural diagram of position A in the automatic welding production of the sleeve component of this utility model.

[0017] Figure 3 This is a partial side view of the automatic welding production serial number A of the sleeve component of this utility model.

[0018] In the diagram: 1. Rolling equipment; 2. Straight seam equipment; 3. Narrowing equipment; 4. Cylinder expansion machine; 5. Water jacket inlet and outlet pipe circumferential seam welding machine; 6. Water jacket inner sleeve alignment and transfer device; 7. Handling robot A; 8. Water jacket pressing and tack welding machine; 9. Water jacket inner sleeve double circumferential seam welding machine; 10. Handling robot B; 11. Upper and lower flange vertical pressing machine; 12. Double-speed chain conveyor line A; 13. Upper and lower flange circumferential seam robotic welding workstation; 14. Workpiece buffer device; 15. Double-speed... 16. Chain conveyor line B; 17. Accessory handling robot system; 18. Accessory robot welding workstation; 19. Fence assembly; 20. Control cabinet assembly; 21. Cable tray assembly; 22. Outer cylinder placement rack; 23. Car flange unit; 24. External structure of automatic welding production line for sleeve components; 25. Pre-installation connecting plate; 26. Toggle knob; 27. Centrally located connecting moving ring; 28. Centrally located connecting threaded post; 29. ​​Side connecting plug block; 30. Plug block moving slot; 31. Connecting snap block. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] This utility model provides, for example Figure 1-3 As shown, an automatic welding production line for sleeve components includes an outer structure 23 of the automatic welding production line for sleeve components and a rolling device 1 installed at the upper left end of the outer structure 23 of the automatic welding production line for sleeve components. A necking device 3 is installed at the lower side of the rolling device 1. A straight seam device 2 is installed to the left of the necking device 3. A cylinder expansion machine 4 is installed at the lower side of the straight seam device 2. A water jacket inlet and outlet pipe circumferential welding machine 5 is installed to the right of the necking device 3. A water jacket inner sleeve alignment and transfer device 6 is installed to the right of the water jacket inlet and outlet pipe circumferential welding machine 5. A water jacket press-fitting and tack-fixing machine 8 is installed at the bottom of the water jacket inner sleeve alignment and transfer device 6. A handling robot A7 is installed to the right of the water jacket press-fitting and tack-fixing machine 8. A water jacket inner sleeve double circumferential seam welding machine 9 is installed to the right of the water jacket inner sleeve double circumferential seam welding machine 9. A vertical press-fitting machine 11 for upper and lower flanges is installed to the right of the vertical press-fitting machine 11 for upper and lower flanges. A handling robot B1 is installed at the bottom of the vertical press-fitting machine 11 for upper and lower flanges. 0. A double-speed chain conveyor line A12 is set on the right side of the handling robot B10. A welding station 13 for upper and lower flange circumferential seams is set at the upper right end of the double-speed chain conveyor line A12. A workpiece buffer device 14 is set on the right side of the upper and lower flange circumferential seam welding station 13. A double-speed chain conveyor line B15 is set on the right side of the double-speed chain conveyor line B15. A flange machining unit 22 is set on the bottom side of the double-speed chain conveyor line B15. An accessory robot welding station 17 is set on the right side of the flange machining unit 22. An accessory handling robot system 16 is set on the upper side of the accessory robot welding station 17. After the improvement of this utility model, the welding automation line realizes the full automation of the welding process, improves product quality, reduces manual workload, and improves production efficiency.

[0021] like Figure 1 As shown, cable tray assemblies 20 are installed on the sides of the upper and lower flange circumferential weld robot welding workstation 13, the workpiece buffer device 14, and the accessory robot welding workstation 17. The cable tray assemblies 20 are installed and connected by screws. The function of the cable tray assemblies 20 is to standardize the cable layout, protect the cable safety, and improve the cleanliness of the space.

[0022] like Figure 1 As shown, both the handling robot A7 and the accessory handling robot system 16 are equipped with an outer cylinder placement rack 21 on their upper sides. The outer cylinder placement rack 21 has a filter-like structure and is used to place items. Its filter-like structure can save materials and reduce weight.

[0023] like Figure 1 As shown, a fence assembly 18 is provided at the outer ring of the outer structure 23 of the automatic welding production line for sleeve components. The fence assembly 18 is connected to the outer structure 23 of the automatic welding production line for sleeve components by screws. The fence assembly 18 is set to achieve a unified system of safety protection, order management and environmental control through spatial isolation.

[0024] like Figure 1 As shown, a control cabinet assembly 19 is provided at the bottom of the handling robot B10 and on the right side of the accessory handling robot system 16. The control cabinet assembly 19 is equipped with control adjustment buttons and is designed for user operation. The control cabinet assembly 19 can be used to set parameters and adjust the external structure 23 of the automatic welding production line for sleeve components.

[0025] like Figure 1 As shown, a pre-installation connecting plate 24 is provided on the bottom side of the control cabinet assembly 19. The pre-installation connecting plate 24 is installed and connected to the external structure 23 of the automatic welding production line of the sleeve component by screws. A toggle knob 25 is provided on the pre-installation connecting plate 24. A central connecting threaded post 27 is provided on the side of the toggle knob 25. A central connecting moving ring 26 is provided on the outer side of the central connecting threaded post 27. Side connecting plug blocks 28 are connected to both ends of the central connecting moving ring 26. A plug block moving groove 29 is provided on the bottom outer side of the side connecting plug block 28. A connecting snap block 30 is provided on the side of the control cabinet assembly 19. The connector 30 is installed and connected to the control cabinet assembly 19 by screws. In use, the pre-installation connection plate 24 is pre-installed first, and then the connector 30 is installed on the side of the control cabinet assembly 19. By rotating the toggle knob 25, the central connecting threaded post 27 can be driven to rotate. The central connecting threaded post 27 drives the central connecting moving ring 26 through the thread action, which in turn drives the side connecting plug 28 to move. The side connecting plug 28 can be inserted into the connector 30 to achieve limit and disengagement to achieve removal. This operation is simple and quick, which can effectively improve the installation and disassembly efficiency of the control cabinet assembly 19, and thus effectively improve the practicality of the automatic welding production line for sleeve parts.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic welding production line for sleeve components, characterized in that: Includes the outer structure (23) of the automatic welding production line for sleeve components and the rolling device (1) installed at the upper left end of the outer structure (23); The features are as follows: a necking device (3) is provided at the lower side of the rolling device (1); a straight seam device (2) is provided at the left side of the necking device (3); a cylinder expansion machine (4) is provided at the lower side of the straight seam device (2); a water jacket inlet and outlet pipe circumferential welding machine (5) is provided at the right side of the necking device (3); a water jacket inner sleeve alignment and transfer device (6) is provided at the right side of the water jacket inlet and outlet pipe circumferential welding machine (5); a water jacket press-fitting and tack-fixing machine (8) is provided at the bottom side of the water jacket press-fitting and tack-fixing machine (8); a handling robot A (7) is provided at the right side of the handling robot A (7); a water jacket inner sleeve double circumferential welder (9) is provided at the right side of the water jacket inner sleeve double circumferential welder (9); and an upper and lower flange vertical press-fitting machine is provided at the right side of the water jacket inner sleeve double circumferential welder (9). A special machine (11) is installed. A handling robot B (10) is installed at the bottom side of the vertical pressing machine (11) for upper and lower flanges. A double-speed chain conveyor line A (12) is installed on the right side of the handling robot B (10). A robot welding station (13) for upper and lower flange circumferential seam is installed at the upper right side of the double-speed chain conveyor line A (12). A workpiece buffer device (14) is installed on the right side of the robot welding station (13). A double-speed chain conveyor line B (15) is installed on the right side of the workpiece buffer device (14). A flange-carrying unit (22) is installed at the bottom side of the double-speed chain conveyor line B (15). An accessory robot welding station (17) is installed on the right side of the flange-carrying unit (22). An accessory handling robot system (16) is installed on the upper side of the accessory robot welding station (17).

2. The automatic welding production line for sleeve components according to claim 1, characterized in that: The upper and lower flange circumferential weld robot welding workstation (13), the workpiece buffer device (14) and the accessory robot welding workstation (17) are all provided with wire groove assemblies (20) on their side positions. The wire groove assemblies (20) are installed and connected by screws.

3. The automatic welding production line for sleeve components according to claim 1, characterized in that: Both the transport robot A (7) and the accessory transport robot system (16) are provided with an outer cylinder placement rack (21) at the upper side, and the outer cylinder placement rack (21) is a filter mesh structure.

4. The automatic welding production line for sleeve components according to claim 1, characterized in that: A fence assembly (18) is provided at the outer ring position of the outer structure (23) of the automatic welding production line for sleeve components. The fence assembly (18) is connected to the outer structure (23) of the automatic welding production line for sleeve components by screws.

5. The automatic welding production line for sleeve components according to claim 1, characterized in that: A control cabinet assembly (19) is provided at the bottom of the transport robot B (10) and the right side of the accessory transport robot system (16), and the control cabinet assembly (19) is provided with control adjustment buttons.

6. The automatic welding production line for sleeve components according to claim 5, characterized in that: A pre-installation connection plate (24) is provided on the bottom side of the control cabinet assembly (19). The pre-installation connection plate (24) is installed and connected to the external structure (23) of the automatic welding production line of the sleeve component by screws.

7. The automatic welding production line for sleeve components according to claim 6, characterized in that: The pre-installed connecting plate (24) is provided with a toggle knob (25), a central connecting threaded post (27) is provided on the side of the toggle knob (25), a central connecting moving ring (26) is provided on the outer side of the central connecting threaded post (27), a side connecting plug block (28) is connected to both ends of the central connecting moving ring (26), and a plug block moving groove (29) is provided on the bottom outer side of the side connecting plug block (28).

8. An automatic welding production line for sleeve components according to claim 5, characterized in that: A connecting block (30) is provided on the side of the control cabinet assembly (19), and the connecting block (30) is installed and connected to the control cabinet assembly (19) by screws.

Images