An integrated welding workstation

Abstract

The application provides an integrated welding workbench, and relates to the field of welding workbenches.The workbench comprises a workbench, the upper surface of the workbench is provided with a placing plate, the upper surface of the workbench is fixedly connected with an L-shaped mounting bracket, the upper surface of the horizontal plate of the L-shaped mounting bracket is fixedly connected with a pneumatic cylinder, the telescopic end of the pneumatic cylinder is slidably connected through the lower surface of the horizontal plate of the L-shaped mounting bracket, the lower side of the horizontal plate of the L-shaped mounting bracket is provided with a moving block, and the cooperation of the pneumatic cylinder, the moving block, a welding gun connecting piece, a welding gun, a protective cover, an L-shaped shielding plate, an extension rod, a gear and a toothed gear ensures that the L-shaped shielding plate is automatically opened when the welding gun is lowered, the subsequent protective cover can shield the welding area, and the generation of splashes is avoided; when the welding work is not performed, the L-shaped shielding plate is closed, the welding gun can be protected at this time, dust or sundries is prevented from adhering to the outside of the welding gun, the quality of subsequent welding is ensured, and the practicability of the device is further improved.

Description

Technical Field

[0001] This application relates to the field of integrated welding workbenches, and more specifically, to an integrated welding workbench. Background Technology

[0002] Integrated welding workbenches are professional devices that combine multiple functions. They employ an integrated architecture, combining welding power sources, welding torch supports, fume extraction systems, and other components to reduce space occupation and optimize the operation process. The worktable is primarily made of high-quality steel, specially treated for wear resistance and insulation, ensuring welding safety. Some workbenches are equipped with adjustable fixtures to accommodate workpieces of different sizes. They also feature safety designs such as leakage protection and grounding, and are widely used in industries such as machinery manufacturing, electronics, and automotive repair, greatly improving welding efficiency and quality.

[0003] However, the welding torches used in some existing integrated welding workbenches are usually exposed during use. The high-temperature welding slag and spatter generated during welding can easily burn the operator. In addition, the spatter may fall on the surface of the equipment, and the weld slag may adhere and form bumps or residues, which may damage the equipment. Furthermore, the arc radiation can also harm eyesight, resulting in poor protection and low practicality. In view of this, we propose an integrated welding workbench to solve the above problems. Summary of the Invention

[0004] The purpose of this application is to provide an integrated welding workbench that can solve the technical problem that some existing integrated welding workbenches cannot protect the welding torch.

[0005] This application provides an integrated welding workbench, including a workbench with a placement plate on its upper surface. An L-shaped mounting bracket is fixedly connected to the upper surface of the workbench. A cylinder is fixedly connected to the upper surface of the horizontal plate of the L-shaped mounting bracket. The telescopic end of the cylinder slides through the lower surface of the horizontal plate of the L-shaped mounting bracket. A moving block is provided on the lower side of the horizontal plate of the L-shaped mounting bracket. The moving block is fixedly connected to the telescopic end of the cylinder. A welding gun connector is provided on the surface of the moving block. A welding gun is provided on the surface of the welding gun connector. A protective cover is fixedly fitted around the welding gun. Four connecting blocks are fixedly connected to the outer surface of the protective cover. An L-shaped baffle plate is rotatably connected between two connecting blocks on both sides. An extension rod is rotatably connected to the outside of the two connecting blocks on the rear side. The front end of the extension rod rotatably penetrates into the interior of the connecting block. The two extension rods are fixedly connected to the two L-shaped baffle plates respectively. Two guide grooves are formed on the front surface of the L-shaped mounting bracket. A connecting component is provided inside the guide groove.

[0006] Preferably, the connecting component includes teeth, which are fixedly connected to the inner wall of the guide groove. The teeth inside the two guide grooves are mirror images of each other. The rear ends of the two extension rods extend into the interior of the two guide grooves respectively. A gear is fixedly sleeved on one end of the extension rod inside the guide groove, and the gear and teeth mesh together.

[0007] Preferably, a support rod is rotatably sleeved on the outside of both extension rods, and the upper ends of both support rods are fixedly connected to the lower surface of the moving block.

[0008] Preferably, a sealing ring is fixedly connected to the lower surface of the protective cover.

[0009] Preferably, the vertical plate of the L-shaped mounting bracket has a through groove inside, and a connecting pipe is slidably connected inside the through groove. The front end of the connecting pipe is fixedly connected to the protective cover, and the connecting pipe and the interior of the protective cover are connected. A fan hopper is fixedly connected to the rear surface of the vertical plate of the L-shaped mounting bracket, and a flexible hose is fixedly connected to the input end of the fan hopper. The end of the flexible hose away from the fan hopper is connected to the connecting pipe.

[0010] Preferably, the upper surface of the workbench is provided with a first sliding groove, a first threaded rod is rotatably connected inside the first sliding groove, a guide block is threadedly sleeved on the outside of the first threaded rod, and the guide block is slidably connected inside the first sliding groove.

[0011] Preferably, the lower surface of the placement plate is provided with a second sliding groove, and a second threaded rod is rotatably connected inside the second sliding groove. The upper end of the guide block extends into the interior of the second sliding groove, and the upper end of the guide block is threaded onto the surface of the second threaded rod.

[0012] Preferably, motors are fixedly connected to the surface of the workbench and the surface of the placement plate, and the output shafts of the two motors respectively rotate through the interior of the workbench and the placement plate. The output shafts of the two motors are fixedly connected to the first threaded rod and the second threaded rod respectively.

[0013] The beneficial effects of this utility model are:

[0014] This utility model provides an integrated welding workbench. Through the cooperation of a cylinder, a moving block, a welding torch connector, a welding torch, a protective cover, an L-shaped baffle, an extension rod, gears, and teeth, the L-shaped baffle automatically opens when the welding torch descends, allowing the protective cover to shield the welding area and prevent spatter. When not welding, the L-shaped baffle closes, protecting the welding torch from dust or debris adhering to its exterior, ensuring the quality of subsequent welding, and further improving the practicality of the device. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure in some embodiments of this application;

[0017] Figure 2 This is a schematic diagram of the L-shaped mounting bracket structure in some embodiments of this application;

[0018] Figure 3 This is a schematic diagram of the protective cover structure in some embodiments of this application;

[0019] Figure 4 This is a schematic diagram of the rear structure of the L-shaped mounting bracket in some embodiments of this application;

[0020] Figure 5 This is a schematic diagram of the workbench structure in some embodiments of this application.

[0021] The reference numerals in the attached figures are as follows:

[0022] 1. Workbench; 2. Placement plate; 3. L-shaped mounting bracket; 4. Cylinder; 5. Moving block; 6. Welding torch connector; 7. Welding torch; 8. Protective cover; 9. Connecting block; 10. L-shaped shield; 11. Extension rod; 12. Guide groove; 13. Tooth; 14. Gear; 15. Support rod; 16. Sealing ring; 17. Through groove; 18. Connecting pipe; 19. Fan compartment; 20. Hose; 21. First sliding groove; 22. First threaded rod; 23. Guide block; 24. Second sliding groove; 25. Second threaded rod; 26. Motor. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0025] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0026] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0027] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0028] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0029] Please see Figures 1-5This utility model provides a technical solution: an integrated welding workbench, including a workbench 1, a placement plate 2 on the upper surface of the workbench 1, an L-shaped mounting bracket 3 fixedly connected to the upper surface of the workbench 1, a cylinder 4 fixedly connected to the upper surface of the horizontal plate of the L-shaped mounting bracket 3, the telescopic end of the cylinder 4 slidingly penetrating through the lower surface of the horizontal plate of the L-shaped mounting bracket 3, a moving block 5 provided on the lower side of the horizontal plate of the L-shaped mounting bracket 3, the moving block 5 being fixedly connected to the telescopic end of the cylinder 4, and a welding torch connector 6 provided on the surface of the moving block 5. A welding torch 7 is provided on the surface. A protective cover 8 is fixedly fitted on the outside of the welding torch 7. Four connecting blocks 9 are fixedly connected to the outer surface of the protective cover 8. An L-shaped baffle plate 10 is rotatably connected between the two connecting blocks 9 on both sides. An extension rod 11 is rotatably connected to the outside of the two connecting blocks 9 on the rear side. The front end of the extension rod 11 rotatably penetrates into the interior of the connecting block 9. The two extension rods 11 are fixedly connected to the two L-shaped baffle plates 10 respectively. Two guide grooves 12 are opened on the front surface of the L-shaped mounting bracket 3. A connecting component is provided inside the guide groove 12.

[0030] Among them, the cylinder 4 is matched with a power supply, wires, controller and microcomputer, etc. Since they are not the main structures, they will not be described in detail in this article.

[0031] The connecting assembly includes teeth 13, which are fixedly connected to the inner wall of the guide groove 12. The teeth 13 inside the two guide grooves 12 are mirror images. The rear ends of the two extension rods 11 extend into the interior of the two guide grooves 12 respectively. A gear 14 is fixedly sleeved at one end of the extension rod 11 inside the guide groove 12. The gear 14 and teeth 13 are meshed together. The cylinder 4 is activated to move the moving block 5. The movement of the moving block 5 moves the welding torch connector 6, the welding torch 7, and the protective cover 8. The movement of the protective cover 8 moves the connecting block 9 and the L-shaped baffle 10. The connecting block 9 and the L-shaped baffle 10 move the extension rod 11 inside the guide groove 12. Since the gear 14 and teeth 13 are meshed together, the gear 14 will rotate, thereby causing the extension rod 11 and the L-shaped baffle 10 to rotate. Finally, the two L-shaped baffles 10 automatically open during the descent of the welding torch 7.

[0032] In the above embodiment, during the descent of the protective cover 8, the bottom of the L-shaped baffle 10 will never come into contact with the workpiece on the upper side of the placement plate 2, thereby ensuring the smoothness and stability of the device operation.

[0033] Both extension rods 11 are rotatably fitted with support rods 15 on their outer sides. The upper ends of both support rods 15 are fixedly connected to the lower surface of the moving block 5. The support rods 15 effectively improve the stability of the extension rods 11.

[0034] A sealing ring 16 is fixedly connected to the lower surface of the protective cover 8. The sealing ring 16 not only improves the sealing between the two L-shaped baffles 10 and the protective cover 8, but also improves the sealing when the protective cover 8 comes into contact with the workpiece.

[0035] The vertical plate of the L-shaped mounting bracket 3 has a through groove 17 inside, and a connecting pipe 18 is slidably connected inside the through groove 17. The front end of the connecting pipe 18 is fixedly connected to the protective cover 8, and the interiors of the connecting pipe 18 and the protective cover 8 are connected. A fan chamber 19 is fixedly connected to the rear surface of the vertical plate of the L-shaped mounting bracket 3. A hose 20 is fixedly connected to the input end of the fan chamber 19. The end of the hose 20 away from the fan chamber 19 is connected to the connecting pipe 18. By starting the fan inside the fan chamber 19, the gas generated during welding can be extracted with the cooperation of the connecting pipe 18 and the hose 20, which facilitates the subsequent treatment of the gas generated during welding, ensures the health of the workers, and avoids the workers inhaling the gas.

[0036] The upper surface of the workbench 1 is provided with a first sliding groove 21. A first threaded rod 22 is rotatably connected inside the first sliding groove 21. A guide block 23 is threadedly sleeved on the outside of the first threaded rod 22. The guide block 23 is slidably connected inside the first sliding groove 21.

[0037] The lower surface of the placement plate 2 is provided with a second sliding groove 24, and a second threaded rod 25 is rotatably connected inside the second sliding groove 24. The upper end of the guide block 23 extends into the interior of the second sliding groove 24, and the upper end of the guide block 23 is threaded onto the surface of the second threaded rod 25.

[0038] Motors 26 are fixedly connected to the surface of the workbench 1 and the surface of the placement plate 2. The output shafts of the two motors 26 rotate and pass through the interior of the workbench 1 and the placement plate 2 respectively. The output shafts of the two motors 26 are fixedly connected to the first threaded rod 22 and the second threaded rod 25 respectively through couplings.

[0039] Among them, the motor 26 is also equipped with a power supply, wires, controller and microcomputer, etc. Since they are not the main structures, they will not be described in detail in this article.

[0040] Working principle:

[0041] When in use, the integrated welding workbench places the workpiece to be processed on the upper side of the placement plate 2 via an external automated feeding device. Subsequently, the two motors 26 are started by the external control system. Starting the left motor 26 drives the first threaded rod 22 to rotate. The rotation of the first threaded rod 22 drives the guide block 23 to slide inside the first sliding groove 21, thereby moving the placement plate 2 in the left and right directions. Starting the front motor 26 drives the second threaded rod 25 to rotate. At this time, because the guide block 23 is confined inside the first sliding groove 21, the placement plate 2 will slide outside the guide block 23, thereby realizing the movement of the workpiece.

[0042] Subsequently, the staff starts cylinder 4 through the external control system. Starting cylinder 4 drives moving block 5 to move. Moving moving block 5 drives welding torch connector 6, welding torch 7, and protective cover 8 to move. Moving protective cover 8 drives connecting block 9 and L-shaped shield 10 to move. Connecting block 9 and L-shaped shield 10 drive extension rod 11 to move inside guide groove 12. Because gear 14 and teeth 13 are meshed, gear 14 will rotate, thereby driving extension rod 11 and L-shaped shield 10 to rotate. Finally, during the descent of welding torch 7, the two L-shaped shield 10 will automatically open, thus shielding welding torch 7 during welding and preventing welding slag from splashing.

[0043] Meanwhile, staff can activate the fan chamber 19. By activating the fan inside the fan chamber 19, the welding gases can be extracted with the help of the connecting pipe 18 and the hose 20. This facilitates the subsequent treatment of the welding gases, ensuring the health of the staff and preventing them from inhaling them.

[0044] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An integrated welding workbench, characterized in that: The system includes a workbench (1), with a placement plate (2) on its upper surface. An L-shaped mounting bracket (3) is fixedly connected to the upper surface of the workbench (1). A cylinder (4) is fixedly connected to the upper surface of the horizontal plate of the L-shaped mounting bracket (3). The telescopic end of the cylinder (4) slides through the lower surface of the horizontal plate of the L-shaped mounting bracket (3). A moving block (5) is provided on the lower side of the horizontal plate of the L-shaped mounting bracket (3). The moving block (5) is fixedly connected to the telescopic end of the cylinder (4). A welding gun connector (6) is provided on the surface of the moving block (5). A welding gun (7) is provided on the surface of the welding gun connector (6). The welding torch (7) is fitted with a protective cover (8) on its outside. Four connecting blocks (9) are fixedly connected to the outer surface of the protective cover (8). An L-shaped baffle plate (10) is rotatably connected between the two connecting blocks (9) on both sides. An extension rod (11) is rotatably connected to the outside of the two connecting blocks (9) on the rear side. The front end of the extension rod (11) rotatably penetrates into the interior of the connecting block (9). The two extension rods (11) are fixedly connected to the two L-shaped baffle plates (10) respectively. Two guide grooves (12) are opened on the front surface of the L-shaped mounting bracket (3). A connecting component is provided inside the guide groove (12).

2. The integrated welding workbench according to claim 1, characterized in that: The connecting assembly includes teeth (13), which are fixedly connected to the inner wall of the guide groove (12). The teeth (13) inside the two guide grooves (12) are mirror images of each other. The rear ends of the two extension rods (11) extend into the interior of the two guide grooves (12) respectively. A gear (14) is fixedly sleeved on one end of the extension rod (11) inside the guide groove (12). The gear (14) and the teeth (13) are meshed and connected.

3. The integrated welding workbench according to claim 2, characterized in that: Both of the extension rods (11) are rotatably fitted with support rods (15), and the upper ends of both support rods (15) are fixedly connected to the lower surface of the moving block (5).

4. The integrated welding workbench according to claim 3, characterized in that: A sealing ring (16) is fixedly connected to the lower surface of the protective cover (8).

5. The integrated welding workbench according to claim 4, characterized in that: The vertical plate of the L-shaped mounting bracket (3) has a through groove (17) inside. A connecting pipe (18) is slidably connected inside the through groove (17). The front end of the connecting pipe (18) is fixedly connected to the protective cover (8). The interior of the connecting pipe (18) and the protective cover (8) are connected. A fan hopper (19) is fixedly connected to the rear surface of the vertical plate of the L-shaped mounting bracket (3). A flexible hose (20) is fixedly connected to the input end of the fan hopper (19). The end of the flexible hose (20) away from the fan hopper (19) is connected to the connecting pipe (18).

6. The integrated welding workbench according to claim 5, characterized in that: The upper surface of the workbench (1) is provided with a first sliding groove (21), and a first threaded rod (22) is rotatably connected inside the first sliding groove (21). A guide block (23) is threaded on the outside of the first threaded rod (22), and the guide block (23) is slidably connected inside the first sliding groove (21).

7. The integrated welding workbench according to claim 6, characterized in that: The lower surface of the placement plate (2) is provided with a second sliding groove (24), and a second threaded rod (25) is rotatably connected inside the second sliding groove (24). The upper end of the guide block (23) extends into the interior of the second sliding groove (24), and the upper end of the guide block (23) is threaded onto the surface of the second threaded rod (25).

8. The integrated welding workbench according to claim 7, characterized in that: Motors (26) are fixedly connected to the surface of the workbench (1) and the surface of the placement plate (2). The output shafts of the two motors (26) rotate through the interior of the workbench (1) and the placement plate (2), respectively. The output shafts of the two motors (26) are fixedly connected to the first threaded rod (22) and the second threaded rod (25), respectively.

Images