A dense bus duct processing and welding mechanism

Abstract

The utility model relates to a kind of intensive bus duct processing welding mechanism, belong to processing welding mechanism technical field, including base, the back of base is fixed with support frame, welding assembly and filter assembly are equipped on the support frame, the side of the upper surface of base is fixed with limit board, the first electric push rod of two numbers is fixed on base, the outer side of the first electric push rod output shaft of left and right sides is fixed with clamping plate, the clamping plate is slidably connected in the upper surface of base.The intensive bus duct processing welding mechanism, the position and angle of welding gun can be accurately controlled by welding assembly, high-precision welding is realized, the rate of defective products is reduced, the smoke and harmful gas generated during welding process can be effectively filtered by efficient smoke filtering system, the working environment is improved, the health of operator is protected, the complexity and fatigue of manual operation are reduced, the labor intensity of operator is reduced, and the work efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of processing and welding mechanisms, specifically a processing and welding mechanism for dense busbar trunking. Background Technology

[0002] Busbar trunking, as a high-efficiency and safe power transmission system, is widely used in industrial, commercial and civil buildings. The processing and welding of busbar trunking are key links in its production process. The welding quality directly affects the performance and service life of the busbar trunking. Traditional busbar trunking processing and welding equipment has some technical bottlenecks in practical applications, which limit the improvement of production efficiency and welding quality.

[0003] Traditional welding equipment usually requires manual operation of the welding gun. The welding process requires precise control of the position and angle of the welding gun, which is complicated and prone to errors. This not only increases the labor intensity of the operators, but also reduces the welding quality and efficiency. Therefore, a dense busbar trunking processing and welding mechanism is proposed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a dense busbar trunking processing and welding mechanism, which has the advantages of reducing the labor intensity of operators and improving welding efficiency and quality, thus solving the problems mentioned in the background technology.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A dense busbar trunking processing and welding mechanism includes a base, a support frame fixed to the back of the base, welding components and filter components on the support frame, a limit plate fixed to one side of the upper surface of the base, two first electric push rods fixed to the base, and clamping plates fixed to the outer side of the output shafts of the first electric push rods on both the left and right sides, the clamping plates being slidably connected to the upper surface of the base.

[0007] The welding assembly includes a movable module fixed to the top wall of the inner cavity of the support frame. A second electric push rod is fixed on the movable module. A mounting plate is fixed to the outer side of the output shaft of the second electric push rod. A welding gun is hinged to the lower surface of the mounting plate through a hinge seat. A third electric push rod is hinged to the lower surface of the mounting plate and located in front of the welding gun through a hinge seat. The outer side of the output shaft of the third electric push rod is hinged to the front of the welding gun through a hinge seat.

[0008] Furthermore, the filter assembly includes a collection box fixed to the upper surface of the support frame, a filter element fixed inside the collection box, and an exhaust fan fixed to the upper surface of the collection box, with the air inlet of the exhaust fan connected to the upper surface of the collection box via a pipe.

[0009] Furthermore, the filter assembly also includes an exhaust pipe fixed to the right side of the lower surface of the mounting plate, and the right side of the exhaust pipe passes through the support frame via a movable pipe and communicates with the front of the collection box.

[0010] Furthermore, the filter element includes a coarse filter screen, a fine filter screen, and an activated carbon filter screen, with the coarse filter screen fixed on the lower surface of the fine filter screen and the activated carbon filter screen fixed on the upper surface of the fine filter screen.

[0011] Furthermore, a cleaning port is provided through the left side of the collection box, and a sealing door is provided on the left side of the collection box outside the cleaning port.

[0012] Furthermore, the mobile module is located on the longitudinal central axis of the support frame.

[0013] Furthermore, an opening is provided through the back wall of the inner cavity of the support frame.

[0014] Furthermore, the first electric push rods on the left and right sides are symmetrically distributed on the left and right sides of the longitudinal central axis of the base.

[0015] Compared with the prior art, this utility model provides a dense busbar trunking processing and welding mechanism, which has the following beneficial effects:

[0016] This dense busbar trunking processing and welding mechanism can precisely control the position and angle of the welding gun through the welding components, achieving high-precision welding, reducing the defect rate. The efficient fume filtration system can effectively filter the fumes and harmful gases generated during the welding process, improving the working environment, protecting the health of operators, reducing the complexity and fatigue of manual operation, reducing the labor intensity of operators, and improving work efficiency. Attached Figure Description

[0017] Figure 1 This is a structural view of the present invention;

[0018] Figure 2 This is a view showing the connection between the limiting plate and the base of this utility model;

[0019] Figure 3 This is a view of the welding assembly of this utility model;

[0020] Figure 4 This is a view of the filter component of this utility model.

[0021] In the diagram: 1. Base, 2. Support frame, 3. Welding assembly, 301. Moving module, 302. Second electric push rod, 303. Mounting plate, 304. Welding gun, 305. Third electric push rod, 4. Filter assembly, 401. Collection box, 402. Filter element, 403. Exhaust fan, 404. Exhaust pipe, 5. Limiting plate, 6. First electric push rod, 7. Clamping plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 2 This embodiment of a dense busbar trunking processing and welding mechanism includes a base 1, a support frame 2 fixed on the back of the base 1, a welding assembly 3 and a filter assembly 4 on the support frame 2, a limit plate 5 fixed on one side of the upper surface of the base 1, two first electric push rods 6 fixed on the base 1, and clamping plates 7 fixed on the outer side of the output shafts of the first electric push rods 6 on both the left and right sides. The clamping plates 7 are slidably connected to the upper surface of the base 1. The two first electric push rods 6 are controlled by a synchronous controller, which can control the outer side of the output shafts of the two first electric push rods 6 to drive synchronously.

[0024] In this embodiment, the dense busbar trunking, also known as dense insulated busbar trunking or high-voltage busbar trunking, is a high-efficiency, safe and reliable power transmission device. It uses copper or aluminum busbars as conductors, which are tightly wrapped and arranged in a metal shell by insulating material.

[0025] In this embodiment, the back wall of the inner cavity of the support frame 2 is provided with an opening, and the first electric push rods 6 on the left and right sides are symmetrically distributed on the left and right sides of the longitudinal central axis of the base 1.

[0026] Please see Figure 3 In this embodiment, the welding assembly 3 includes a movable module 301 fixed to the top wall of the inner cavity of the support frame 2. A second electric push rod 302 is fixed on the movable module 301. A mounting plate 303 is fixed to the outer side of the output shaft of the second electric push rod 302. A welding gun 304 is hinged to the lower surface of the mounting plate 303 through a hinge seat. A third electric push rod 305 is hinged to the lower surface of the mounting plate 303 and located in front of the welding gun 304 through a hinge seat. The outer side of the output shaft of the third electric push rod 305 is hinged to the front of the welding gun 304 through a hinge seat.

[0027] Specifically, the movable module 301 is located on the longitudinal central axis of the support frame 2.

[0028] It should be noted that the busbar trunking to be welded is placed on the base 1 and aligned with the front of the limiting plate 5. Then, the clamping plate 7 is clamped by pushing the first electric push rod 6. After that, the moving module 301 controls the welding gun 304 to move along a predetermined trajectory. The second electric push rod 302 and the third electric push rod 305 adjust the extension and tilt angle of the welding gun 304 to achieve high-precision welding, reduce the labor intensity of operators, and improve welding efficiency and quality.

[0029] Please see Figure 4 In this embodiment, the filter assembly 4 includes a collection box 401 fixed on the upper surface of the support frame 2. A filter element 402 is fixed inside the collection box 401. An exhaust fan 403 is fixed on the upper surface of the collection box 401. The air inlet of the exhaust fan 403 is connected to the upper surface of the collection box 401 through a pipe.

[0030] Specifically, the filter assembly 4 also includes an exhaust pipe 404 fixed to the right side of the lower surface of the mounting plate 303. The right side of the exhaust pipe 404 passes through the support frame 2 via a movable pipe and communicates with the front of the collection box 401. The filter element 402 includes a coarse filter screen, a fine filter screen, and an activated carbon filter screen. The coarse filter screen is fixed to the lower surface of the fine filter screen, and the activated carbon filter screen is fixed to the upper surface of the fine filter screen. A cleaning port is provided through the left side of the collection box 401. A sealing door is provided on the left side of the collection box 401 outside the cleaning port. The sealing door is rotatably connected to the left side of the collection box 401 by a hinge and is fixed to the left side of the collection box 401 by a locking device.

[0031] It should be noted that the fumes and harmful gases generated during the welding process are drawn into the collection box 401 by the exhaust fan 403 through the exhaust pipe 404. After being filtered through a coarse filter, a fine filter, and an activated carbon filter, the purified gas is discharged, ensuring a clean working environment. The sealed door on the left side of the collection box 401 is opened periodically to clean the fumes and impurities inside the collection box 401, ensuring the efficient operation of the filtration system.

[0032] The working principle of the above embodiments is as follows:

[0033] In use, the busbar trunking to be welded is placed on the base 1, which is aligned with the front of the limiting plate 5. Then, the clamping plate 7 is clamped by pushing the first electric push rod 6. After that, the moving module 301 controls the welding gun 304 to move along a predetermined trajectory. The second electric push rod 302 and the third electric push rod 305 adjust the extension and tilt angle of the welding gun 304 to achieve high-precision welding. The fumes and harmful gases generated during the welding process are drawn into the collection box 401 by the exhaust fan 403 through the exhaust pipe 404. After being filtered by a coarse filter, a fine filter, and an activated carbon filter, the purified gas is discharged to ensure a clean working environment. The sealed door on the left side of the collection box 401 is opened periodically to clean the fumes and impurities inside the collection box 401 to ensure the efficient operation of the filtration system.

[0034] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods, and any method that can achieve its beneficial effects can be implemented.

[0035] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dense busbar trunking processing and welding mechanism, comprising a base (1), characterized in that: A support frame (2) is fixed on the back of the base (1). The support frame (2) is equipped with a welding assembly (3) and a filter assembly (4). A limit plate (5) is fixed on one side of the upper surface of the base (1). Two first electric push rods (6) are fixed on the base (1). Clamping plates (7) are fixed on the outer side of the output shaft of the first electric push rods (6) on both the left and right sides. The clamping plates (7) are slidably connected to the upper surface of the base (1). The welding assembly (3) includes a movable module (301) fixed to the top wall of the inner cavity of the support frame (2). A second electric push rod (302) is fixed on the movable module (301). A mounting plate (303) is fixed to the outer side of the output shaft of the second electric push rod (302). A welding gun (304) is hinged to the lower surface of the mounting plate (303) through a hinge seat. A third electric push rod (305) is hinged to the lower surface of the mounting plate (303) and located in front of the welding gun (304) through a hinge seat. The outer side of the output shaft of the third electric push rod (305) is hinged to the front of the welding gun (304) through a hinge seat.

2. The dense busbar trunking processing and welding mechanism according to claim 1, characterized in that: The filter assembly (4) includes a collection box (401) fixed on the upper surface of the support frame (2), a filter element (402) is fixed inside the collection box (401), and an exhaust fan (403) is fixed on the upper surface of the collection box (401). The air inlet of the exhaust fan (403) is connected to the upper surface of the collection box (401) through a pipe.

3. The dense busbar trunking processing and welding mechanism according to claim 2, characterized in that: The filter assembly (4) also includes an exhaust pipe (404) fixed to the right side of the lower surface of the mounting plate (303). The right side of the exhaust pipe (404) passes through the support frame (2) via a movable pipe and is connected to the front of the collection box (401).

4. The dense busbar trunking processing and welding mechanism according to claim 2, characterized in that: The filter element (402) includes a coarse filter screen, a fine filter screen and an activated carbon filter screen, wherein the coarse filter screen is fixed on the lower surface of the fine filter screen and the activated carbon filter screen is fixed on the upper surface of the fine filter screen.

5. The dense busbar trunking processing and welding mechanism according to claim 2, characterized in that: A cleaning port is provided through the left side of the collection box (401), and a sealing door is provided on the left side of the collection box (401) and outside the cleaning port.

6. The dense busbar trunking processing and welding mechanism according to claim 1, characterized in that: The mobile module (301) is located on the longitudinal central axis of the support frame (2).

7. The dense busbar trunking processing and welding mechanism according to claim 1, characterized in that: The back wall of the inner cavity of the support frame (2) has an opening.

8. The dense busbar trunking processing and welding mechanism according to claim 1, characterized in that: The first electric push rods (6) on the left and right sides are symmetrically distributed on the left and right sides of the longitudinal central axis of the base (1).

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