Inductor welding machine facilitating fixing of inductor

CN224658479UActive Publication Date: 2026-08-21JIANGMENG SHENZHEN MAGNETISM TECH CO LTD
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Patent Information

Application Number
CN202522074651.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-08-21
Estimated Expiration
2035-09-26

AI Technical Summary

Technical Problem

[0003]现有技术中专利公告号为CN213857734U的一种电感器加工用便于固定的电感器焊接机,上述专利在使用时滑槽内部设置有弹簧和滑块,且滑块表面连接有夹块,夹块一侧的卡栓与工作台进行连接,这样在使用时夹块就能通过弹簧和滑块向工作台靠近,从而使夹块将工作台固定住,从而实现了便于固定的作用但在实际使用中仍存在以下不足:从实际出发,该设备在对电感器进行焊接时,仅通过弹簧的弹力作用对工作台进行夹持固定,不能保证工作过程中工作台及上方的电感器的稳定,从而降低焊接效果和稳定性;另外整体设备缺少与地面的支撑机构,降低整体设备使用时的稳固性

Benefits of technology

[0015] (1) By using a support mechanism, a vacuum generator and a vacuum suction cup, negative pressure is used to adsorb the ground. Compared with the traditional mechanical locking method, it can provide a more stable fixing effect, especially suitable for smooth or uneven surfaces. It can effectively improve the stability of the welding equipment during use, reduce welding errors caused by equipment shaking, and improve welding quality.

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Abstract

The utility model discloses an inductor welding machine convenient to fix inductor belongs to inductor welding machine technical field, only through the spring's spring force effect to the workbench is clamped fixed, cannot guarantee the stability of workbench and the inductor above and the overall equipment lack the support mechanism of ground in the working process problem, including base, welding equipment, support mechanism, fixed establishment and inductor body, welding equipment fixed setting is in the above of base, support mechanism sets up in the inside and below of base, fixed establishment sets up in the above of base, the utility model discloses the support mechanism of setting, adopt vacuum generator and vacuum chuck, utilize the negative pressure adsorption ground, compared with traditional mechanical locking mode, can provide more stable fixed effect, especially suitable for smooth or uneven surface, effectively improve the stability of welding equipment in the use process, reduce the welding error caused by equipment sway, improve the welding quality.
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Description

Technical Field

[0001] This utility model belongs to the technical field of inductor welding machines, and specifically relates to an inductor welding machine that facilitates the fixing of inductors. Background Technology

[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. The structure of an inductor is similar to that of a transformer, but it has only one winding. An inductor has a certain inductance, and it only impedes changes in current. If there is no current flowing through the inductor, it will try to impede the current from flowing through it when the circuit is closed; if there is current flowing through the inductor, it will try to maintain the current when the circuit is open. Inductors are also called chokes, reactors, or dynamic reactors.

[0003] The existing technology, patent publication number CN213857734U, describes an inductor welding machine for easy fixation during inductor processing. In this patent, a spring and a slider are installed inside the slide, and a clamping block is connected to the surface of the slider. A latch on one side of the clamping block connects to the worktable. During use, the clamping block moves towards the worktable via the spring and slider, thus fixing the worktable in place. This achieves the function of easy fixation. However, in practical use, the following shortcomings still exist: From a practical standpoint, when welding inductors, this equipment only relies on the elastic force of the spring to clamp and fix the worktable, which cannot guarantee the stability of the worktable and the inductors above it during operation, thus reducing the welding effect and stability. Furthermore, the overall equipment lacks a ground support mechanism, reducing the overall stability of the equipment during use.

[0004] Therefore, there is a need for an inductor welding machine that facilitates the fixing of inductors, solving the problems of existing technologies that rely solely on the elastic force of springs to clamp and fix the worktable, which cannot guarantee the stability of the worktable and the inductors above it during operation, and the lack of a support mechanism between the overall equipment and the ground. Utility Model Content

[0005] The purpose of this invention is to provide an inductor welding machine that facilitates the fixing of inductors, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an inductor welding machine for easy fixing of inductors, comprising a base, welding equipment, a support mechanism, a fixing mechanism, and an inductor body. The welding equipment is fixedly disposed above the base, the support mechanism is disposed inside and below the base, the fixing mechanism is disposed above the base, and the inductor body is disposed inside the fixing mechanism.

[0007] It should be noted in the solution that the support mechanism consists of a vacuum generator, a connecting pipe, a vacuum suction cup, a battery, a switch, and a support base. The base has a structural cavity inside, the vacuum generator is fixedly connected inside the structural cavity, the connecting pipe is connected to the output end of the vacuum generator, the vacuum suction cup is evenly fixedly connected to the bottom of the base and is connected to the connecting pipe, the battery is connected to the right side of the vacuum generator, and the switch is fixedly connected to the front of the base and is electrically connected to the battery.

[0008] It is worth noting that the support base is uniformly and fixedly connected to the bottom surface of the base.

[0009] Furthermore, it should be noted that the fixing mechanism consists of a placement frame, an electric push rod, a moving block, a limiting block, a fixed shaft, a rotating disk, a connecting rod, a connecting block, a cross block, a clamping plate, and an arc-shaped plate. The placement frame is fixedly connected to the top of the base, and an installation cavity is provided inside the placement frame. The electric push rod is fixedly connected to the right side of the placement frame, and the moving block is fixedly connected to the extended end of the electric push rod.

[0010] In a preferred embodiment, the limiting block is fixedly connected to the lower part of the moving block, and the bottom surface of the mounting cavity is provided with a groove that matches the limiting block.

[0011] In a preferred embodiment, the fixed shaft is fixedly connected to the center of the top surface of the mounting cavity, the rotating disk is rotatably connected to the outside of the fixed shaft, the connecting rod is symmetrically rotatably connected to the periphery of the bottom surface of the rotating disk, the connecting block is rotatably connected to the other end of the connecting rod, and the moving block is fixedly connected to the bottom surface of the right connecting block.

[0012] In a preferred embodiment, the cross block is fixedly connected above the connecting block, the clamping plate is fixedly connected above the cross block, and the arc-shaped plate is disposed on the opposite side of the clamping plate.

[0013] In a preferred embodiment, the mounting cavity is provided with symmetrical cross grooves that are adapted to the cross block.

[0014] Compared with the prior art, the inductor welding machine provided by this utility model, which facilitates the fixing of inductors, has at least the following beneficial effects:

[0015] (1) By using a support mechanism, a vacuum generator and a vacuum suction cup, negative pressure is used to adsorb the ground. Compared with the traditional mechanical locking method, it can provide a more stable fixing effect, especially suitable for smooth or uneven surfaces. It can effectively improve the stability of the welding equipment during use, reduce welding errors caused by equipment shaking, and improve welding quality.

[0016] (2) By controlling the extension and retraction of the electric push rod through the fixed mechanism, the four clamps can be moved simultaneously to clamp and fix the inductor body. This is applicable to inductors of different sizes, thus improving the scope of use and practicality of the device. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0018] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0019] Figure 3 This is a schematic diagram of the support mechanism structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the fixing mechanism of this utility model.

[0021] In the diagram: 1. Base; 2. Welding equipment; 3. Support mechanism; 4. Fixing mechanism; 5. Inductor body; 301. Vacuum generator; 302. Connecting pipe; 303. Vacuum suction cup; 304. Battery; 305. Switch; 306. Support base; 401. Placement frame; 402. Electric push rod; 403. Mounting cavity; 404. Moving block; 405. Limiting block; 406. Fixed shaft; 407. Rotating disk; 408. Connecting rod; 409. Connecting block; 410. Cross block; 411. Clamping plate; 412. Arc plate; 413. Cross groove. Detailed Implementation

[0022] The present invention will be further described below with reference to the embodiments.

[0023] Please see Figure 1-4 This utility model provides an inductor welding machine that facilitates fixing inductors, including a base 1, welding equipment 2, support mechanism 3, fixing mechanism 4 and inductor body 5. The welding equipment 2 is fixedly installed above the base 1, the support mechanism 3 is installed inside and below the base 1, the fixing mechanism 4 is installed above the base 1, and the inductor body 5 is installed inside the fixing mechanism 4.

[0024] Further as Figure 1 , Figure 2 and Figure 3As shown, it is worth noting that the support mechanism 3 consists of a vacuum generator 301, a connecting pipe 302, a vacuum suction cup 303, a battery 304, a switch 305, and a support base 306. The base 1 has a structural cavity inside. The vacuum generator 301 is fixedly connected inside the structural cavity. The connecting pipe 302 is connected to the output end of the vacuum generator 301. The vacuum suction cups 303 are evenly fixedly connected to the bottom of the base 1 and are connected to the connecting pipe 302. The battery 304 is connected to the right side of the vacuum generator 301. The switch 305 is fixedly connected to the front of the base 1 and is electrically connected to the battery 304.

[0025] By using the vacuum generator 301 and vacuum suction cup 303;

[0026] By utilizing negative pressure to adhere to the ground, it provides a more stable fixing effect than traditional mechanical locking, and is especially suitable for smooth or uneven surfaces, improving the stability of welding equipment during use.

[0027] Further as Figure 1 , Figure 2 and Figure 3 As shown, it is worth noting that the support base 306 is uniformly and fixedly connected to the bottom surface of the base 1. The welding equipment 2 is placed on the ground through the support base 306, which facilitates the internal vacuum suction cup 303 to adhere to the ground, improving the stability of the placement.

[0028] As can be seen from the above working process, by using the set support mechanism 3, vacuum generator 301 and vacuum suction cup 303, negative pressure is used to adsorb the ground. Compared with the traditional mechanical locking method, it can provide a more stable fixing effect, especially suitable for smooth or uneven surfaces. It can effectively improve the stability of welding equipment 2 during use, reduce welding errors caused by equipment shaking, and improve welding quality.

[0029] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth noting that the fixing mechanism 4 consists of a placement frame 401, an electric push rod 402, a moving block 404, a limiting block 405, a fixed shaft 406, a rotating disk 407, a connecting rod 408, a connecting block 409, a cross block 410, a clamping plate 411, and an arc plate 412. The placement frame 401 is fixedly connected to the top of the base 1. The placement frame 401 has an installation cavity 403 inside. The electric push rod 402 is fixedly connected to the right side of the placement frame 401. The moving block 404 is fixedly connected to the extended end of the electric push rod 402. The limiting block 405 is fixedly connected to the bottom of the moving block 404. The bottom surface of the installation cavity 403 has a groove that matches the limiting block 405.

[0030] By allowing the limit block 405 to slide inside the groove, the stable linear movement of the moving block 404 can be ensured, thereby driving the clamping plate 411 to perform stable clamping.

[0031] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth noting that the fixed shaft 406 is fixedly connected to the middle of the top surface of the mounting cavity 403, the rotating disk 407 is rotatably connected to the outside of the fixed shaft 406, the connecting rod 408 is symmetrically rotatably connected to the bottom surface of the rotating disk 407, the connecting block 409 is rotatably connected to the other end of the connecting rod 408, the moving block 404 is fixedly connected to the bottom surface of the right connecting block 409, the cross block 410 is fixedly connected to the top of the connecting block 409, the clamping plate 411 is fixedly connected to the top of the cross block 410, and the arc plate 412 is set on the opposite side of the clamping plate 411.

[0032] The curved plate 412 is made of an elastic material, which can reduce damage to the inductor body 5 during clamping and improve the safety of the device.

[0033] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth noting that the mounting cavity 403 is symmetrically provided with cross grooves 413 that are adapted to the cross block 410 above it.

[0034] The cross block 410 slides inside the cross groove 413, driving the clamping plate 411 and the arc plate 412 to move stably. The arc plate 412 can clamp and fix the inductor body 5 of different sizes.

[0035] This solution has the following working process: During use, the inductor welding machine is placed on the ground via the support base 306. At this time, the vacuum suction cup 303 under the base 1 is in contact with the ground. The switch 305, fixedly connected to the front of the base 1, is turned on, allowing the battery 304 to power the vacuum generator 301. The vacuum generator 301 begins to work, creating a negative pressure inside the vacuum suction cup 303 through the connecting pipe 302, adsorbing the ground and thus stabilizing the entire device. This is especially suitable for smooth or uneven surfaces. The inductor body 5 to be welded is placed on the fixing mechanism 4. Inside the placement frame 401, the electric push rod 402, which is fixedly connected to the right side of the placement frame 401, is activated. The extended end of the electric push rod 402 drives the fixedly connected moving block 404 to move. Through the connecting block 409 on the right side, the connecting rod 408 is rotated, thereby driving the rotating disk 407 to rotate. At the same time, the other three connecting rods 408 are rotated. Through the cross block 410, the clamping plate 411 fixedly connected above is moved closer to one side of the inductor body 5, and finally the inductor body 5 is clamped and fixed. Then, the welding equipment 2 is used to weld the inductor body 5.

[0036] After welding is completed, control the electric push rod 402 to retract, so that the clamping plate 411 and the arc plate 412 loosen the inductor body 5, and take out the welded inductor body 5; turn off the switch 305, the vacuum generator 301 stops working, the vacuum suction cup 303 releases the negative pressure, and the equipment can be moved.

[0037] In summary: By using the support mechanism 3, vacuum generator 301, and vacuum suction cup 303 to apply negative pressure to the ground, a more stable fixing effect can be provided compared to traditional mechanical locking methods. This is especially suitable for smooth or uneven surfaces, effectively improving the stability of the welding equipment 2 during use, reducing welding errors caused by equipment shaking, and improving welding quality. By using the fixing mechanism 4, the extension and retraction of the electric push rod 402 can drive the four clamping plates 411 to move simultaneously, thereby clamping and fixing the inductor body 5. This mechanism is suitable for inductor bodies 5 of different sizes, improving the applicability and practicality of the equipment.

Claims

1. An inductor welding machine for easy fixing of inductors, comprising a base (1), welding equipment (2), a support mechanism (3), a fixing mechanism (4), and an inductor body (5), characterized in that: The welding equipment (2) is fixedly installed above the base (1), the support mechanism (3) is installed inside and below the base (1), the fixing mechanism (4) is installed above the base (1), and the inductor body (5) is installed inside the fixing mechanism (4).

2. The inductor welding machine for easy fixing of inductors according to claim 1, characterized in that: The support mechanism (3) consists of a vacuum generator (301), a connecting pipe (302), a vacuum suction cup (303), a battery (304), a switch (305), and a support base (306). The base (1) has a structural cavity inside. The vacuum generator (301) is fixedly connected inside the structural cavity. The connecting pipe (302) is connected to the output end of the vacuum generator (301). The vacuum suction cup (303) is evenly fixedly connected to the bottom of the base (1) and is connected to the connecting pipe (302). The battery (304) is connected to the right side of the vacuum generator (301). The switch (305) is fixedly connected to the front of the base (1) and is electrically connected to the battery (304).

3. The inductor welding machine for easy fixing of inductors according to claim 2, characterized in that: The support base (306) is uniformly and fixedly connected to the bottom surface of the base (1).

4. The inductor welding machine for easy fixing of inductors according to claim 3, characterized in that: The fixing mechanism (4) consists of a placement frame (401), an electric push rod (402), a moving block (404), a limiting block (405), a fixed shaft (406), a rotating disk (407), a connecting rod (408), a connecting block (409), a cross block (410), a clamping plate (411), and an arc plate (412). The placement frame (401) is fixedly connected to the top of the base (1). An installation cavity (403) is provided inside the placement frame (401). The electric push rod (402) is fixedly connected to the right side of the placement frame (401). The moving block (404) is fixedly connected to the extended end of the electric push rod (402).

5. An inductor welding machine for easy fixing of inductors according to claim 4, characterized in that: The limiting block (405) is fixedly connected to the lower part of the moving block (404), and the bottom surface of the mounting cavity (403) is provided with a groove that matches the limiting block (405).

6. An inductor welding machine for easy fixing of inductors according to claim 5, characterized in that: The fixed shaft (406) is fixedly connected to the center of the top surface of the mounting cavity (403), the rotating disk (407) is rotatably connected to the outside of the fixed shaft (406), the connecting rod (408) is symmetrically rotatably connected to the bottom surface of the rotating disk (407), the connecting block (409) is rotatably connected to the other end of the connecting rod (408), and the moving block (404) is fixedly connected to the bottom surface of the right connecting block (409).

7. An inductor welding machine for easy fixing of inductors according to claim 6, characterized in that: The cross block (410) is fixedly connected above the connecting block (409), the clamping plate (411) is fixedly connected above the cross block (410), and the arc plate (412) is disposed on the opposite side of the clamping plate (411).

8. An inductor welding machine for easy fixing of inductors according to claim 7, characterized in that: The mounting cavity (403) is symmetrically provided with cross grooves (413) that are adapted to the cross block (410) above.

Citation Information

Patent Citations

  • Convenient-to-fix inductor welding machine for inductor processing

    CN213857734U