Tool box automatic case fastening machine

Abstract

The utility model discloses a tool box automatic case buckle machine belongs to the field of automatic assembly equipment, a tool box automatic case buckle machine, including control mechanism, the upper end middle part fixed mounting of control mechanism has the feeding mechanism, the upper end of control mechanism and located the upside of feeding mechanism is provided with the case buckle mechanism, the case buckle mechanism includes support frame, the lower end middle part swing mounting of support frame has the vertical pole, the lower end side of support frame is provided with the movable shaft, the outer end of movable shaft is connected with response cylinder, the lower end fixed connection of vertical pole has control rod, the lower end swing connection of control rod has response assembler, the lower end fixed connection of support frame has the connecting rod, the front end fixed connection of cylinder has movable frame, movable frame and vertical pole are penetrated with the movable joint of connecting shaft, this tool box automatic case buckle machine sets up response assembler response tool box's position, has improved work efficiency and promoted the accuracy of case buckle work.

Description

Technical Field

[0001] This utility model relates to the field of automated assembly equipment, and in particular to an automatic toolbox fastening machine. Background Technology

[0002] In the toolbox manufacturing industry, the toolbox buckle, as a key component ensuring the box's sealing and portability, has traditionally relied heavily on manual installation. This process suffers from low efficiency, inconsistent installation accuracy, and high labor intensity, making it particularly difficult to meet the demands of large-scale, standardized production. With the increasing automation in manufacturing, the need for automated equipment in toolbox production is becoming increasingly urgent. Therefore, developing a high-efficiency, precise, and adaptable automatic toolbox buckle machine has become an important direction for improving production efficiency and reducing costs. Existing automatic toolbox fastening machines often use manual fastening, which is inefficient and increases labor costs. Therefore, we propose an automatic toolbox fastening machine. Utility Model Content

[0003] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide an automatic toolbox fastening machine. By setting up a sensor assembler to sense the position of the toolbox with infrared sensors and coordinating with a sensor cylinder to control the fastening point, the machine can achieve automated fastening, thereby improving work efficiency and enhancing the accuracy of the fastening process.

[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution: An automatic toolbox buckle machine includes a control mechanism, a feeding mechanism is fixedly installed at the upper middle part of the control mechanism, and a buckle mechanism is provided at the upper end of the control mechanism and above the feeding mechanism. The box fastening mechanism includes a support frame, a vertical rod movably mounted at the lower center of the support frame, a movable shaft on the lower side of the support frame, a sensor cylinder connected to the outer end of the movable shaft, a control rod fixedly connected to the lower end of the vertical rod, a sensor assembler movably connected to the lower end of the control rod, a connecting rod fixedly connected to the lower end of the support frame, and a movable frame fixedly connected to the front end of the sensor cylinder. The movable frame and the vertical rod are movably connected to the connecting shaft. By setting the sensor assembler to detect the position of the toolbox via infrared sensing and coordinating with the sensor cylinder to control the box fastening point, automated box fastening is achieved, improving work efficiency and accuracy.

[0005] Furthermore, the feeding mechanism includes a conveyor frame, a support shaft is provided on the inner side of the conveyor frame, a drive motor is provided on the outer end of the conveyor frame, a rotating shaft is connected to the front end of the drive motor, a belt is connected to the outer end of the rotating shaft, and the feed frame of the conveyor frame passes through and is movably connected to it. By setting the support shaft to provide support for the belt, the belt is made more stable when it is conveying.

[0006] Furthermore, the control mechanism includes a PLC control box, with a material box located on the outer side of the PLC control box. Support legs are installed at the four lower corners of both the material box and the PLC control box. A workbench is fixedly installed on the upper part of the control box, and a power distribution box is installed on the upper side of the workbench. By setting up the PLC control box and controlling it with programmable logic, the sensors, actuators, and other components can be precisely linked to achieve automated and continuous operation of processes such as box buckle positioning and pressing, greatly reducing manual intervention and improving production efficiency.

[0007] Furthermore, the conveyor frame is fixedly installed at the upper middle part of the workbench. By setting up the conveyor frame and belt, the tool box is moved and transported to the box fastening point, which enables the device to achieve automated processing and makes the work box transportation process more stable, thereby improving the stability of the device during use.

[0008] Furthermore, the connecting rod is fixedly installed on the upper end of the workbench and located on the outside of the conveyor frame.

[0009] Furthermore, the induction cylinder and the induction assembler are connected by a signal connection.

[0010] Furthermore, the movable frame is a three-sided rectangular frame structure, and the vertical rod is movably connected to the movable frame, the connection angle of which can be changed by the push of the induction cylinder.

[0011] Furthermore, the left and right sides of the inductive assembler are penetrated by and movably connected to the support frame, and the inductive assembler can move up and down along the support frame.

[0012] In summary, this utility model has the following beneficial effects: 1. By setting up an induction assembler to detect the position of the toolbox via infrared sensors and coordinating with an induction cylinder to control the box fastening point, automated box fastening is achieved, improving work efficiency and accuracy. By setting up a support shaft to provide support for the belt, the belt becomes more stable during conveying operations. 2. By setting up a PLC control box and using programmable logic control, the sensors, actuators and other components can be precisely linked to achieve automated and continuous operation of processes such as box buckle positioning and pressing, which greatly reduces manual intervention and improves production efficiency. By setting up a conveyor frame and belt to move and transport the tool box to the box buckle point, the device can achieve automated processing while making the work box transportation process more stable, thus improving the stability of the device during use. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure in this embodiment; Figure 2 This is a three-dimensional structural diagram of the control mechanism in this embodiment; Figure 3 This is a three-dimensional structural diagram of the feeding mechanism in this embodiment; Figure 4 This is a three-dimensional structural diagram of the box buckle mechanism in this embodiment; Figure 5 This is a schematic diagram of the overall planar structure in this embodiment.

[0014] In the diagram, 1. Control mechanism; 101. PLC control box; 102. Material bin; 103. Support leg; 104. Workbench; 105. Distribution box; 2. Feeding mechanism; 201. Conveyor frame; 202. Support shaft; 203. Drive motor; 204. Rotating shaft; 205. Belt; 206. Adjustment frame; 3. Box buckle mechanism; 301. Support frame; 302. Vertical rod; 303. Movable shaft; 304. Induction cylinder; 305. Control rod; 306. Induction assembler; 307. Connecting rod; 308. Movable frame; 309. Connecting shaft. Detailed Implementation

[0015] The present invention will be further described in detail below with reference to the accompanying drawings.

[0016] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.

[0017] Reference Figure 1-5 As shown, an automatic toolbox buckle machine is provided in a preferred embodiment of the present invention, including a control mechanism 1, a feeding mechanism 2 is fixedly installed in the middle of the upper end of the control mechanism 1, and a buckle mechanism 3 is provided at the upper end of the control mechanism 1 and above the feeding mechanism 2. The box buckle mechanism 3 includes a support frame 301. A vertical rod 302 is movably mounted on the lower middle part of the support frame 301. A movable shaft 303 is provided on the lower side of the support frame 301. A sensing cylinder 304 is connected to the outer end of the movable shaft 303. A control rod 305 is fixedly connected to the lower end of the vertical rod 302. A sensing assembler 306 is movably connected to the lower end of the control rod 305. A connecting rod 307 is fixedly connected to the lower end of the support frame 301. A movable frame 308 is fixedly connected to the front end of the sensing cylinder 304. The movable frame 308 and the vertical rod 302 are movably connected to the connecting shaft 309. The connecting rod 307 is fixedly mounted on the upper end of the worktable 104. On the outside of the conveyor frame 201, the induction cylinder 304 and the induction assembler 306 are connected by a signal. The movable frame 308 is a three-sided rectangular frame structure. The vertical rod 302 is movably connected to the movable frame 308, and the connection angle can be changed by the push of the induction cylinder 304. The left and right sides of the induction assembler 306 are penetrated by the support frame 301 and movably connected to it. The induction assembler 306 can move up and down along the support frame 301. By setting the position of the induction assembler 306 through the infrared sensing tool box, and by coordinating the induction cylinder 304 with the PLC to control the box fastening point, the automated box fastening work is realized, which improves the work efficiency and the accuracy of the box fastening work.

[0018] Reference Figure 1-5 As shown, the feeding mechanism 2 includes a conveyor frame 201, a support shaft 202 is provided on the inner side of the conveyor frame 201, a drive motor 203 is provided on the outer end of the conveyor frame 201, a rotating shaft 204 is connected to the front end of the drive motor 203, and a belt 205 is connected to the outer end of the rotating shaft 204. The feeder frame 206 of the conveyor frame 201 passes through and is movably connected to it. By setting the support shaft 202 to provide support for the belt 205, the belt 205 is more stable when it is conveying.

[0019] Reference Figure 1-5 As shown, the control mechanism 1 includes a PLC control box 101. A material box 102 is provided on the outer side of the PLC control box 101. Support legs 103 are installed at the four lower corners of the material box 102 and the PLC control box 101. A workbench 104 is fixedly installed on the upper end of the control box 101. A power distribution box 105 is installed on the upper side of the workbench 104. By setting the PLC control box 101 to be controlled by programmable logic, it can accurately link sensors, actuators and other components to realize the automated and continuous operation of processes such as box buckle positioning and pressing, which greatly reduces manual intervention and improves production efficiency.

[0020] Reference Figure 2-5 As shown, the conveyor frame 201 is fixedly installed at the upper middle part of the workbench 104. By setting the conveyor frame 201 and the belt 205, the tool box is moved and transported to the box fastening point, which enables the device to realize automated processing and makes the work box transport process more stable, thus improving the stability of the device during use.

[0021] Specific implementation process: First, after the equipment is started, the PLC control box 101 starts the overall system through programmable logic control, and the power distribution box 105 provides power support for each component. The worker places the tool box to be processed on the belt 205, the drive motor 203 starts, and drives the belt 205 to rotate through the rotating shaft 204. The support shaft 202 on the inner side of the conveyor frame 201 provides stable support for the belt 205, and the tool box moves along the conveyor frame 201 with the belt 205 towards the box fastening point.

[0022] When the toolbox is transported to the vicinity of the box fastening mechanism 3, the sensor assembler 306 senses the position of the toolbox through infrared sensing, and then sends a signal to the sensor cylinder 304 and the PLC control box 101. After receiving the signal, the PLC control box 101 precisely links the feeding mechanism 2 to decelerate or pause, so that the toolbox stops at the preset box fastening point.

[0023] At the same time, the sensing cylinder 304 pushes the movable frame 308 according to the signal. The movable frame 308 drives the vertical rod 302 to adjust its angle through the connecting shaft 309. The control rod 305 at the lower end of the vertical rod 302 simultaneously drives the sensing assembler 306 to move up and down along the support frame 301, ensuring that the sensing assembler 306 is accurately aligned with the buckle position of the tool box.

[0024] Subsequently, the sensor assembler 306 performs operations such as box buckle pressing to complete the box buckle process. After the operation is completed, the sensor assembler 306 is reset under the linkage of the sensor cylinder 304 and the vertical rod 302. The PLC control box 101 controls the feeding mechanism 2 to restart, and the belt 205 continues to transport the tool box with the box buckle completed, which is removed from the box buckle position, thus completing the entire automated box buckle process.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic toolbox fastening machine, characterized in that: Includes a control mechanism (1), a feeding mechanism (2) is fixedly installed at the upper middle part of the control mechanism (1), and a box buckle mechanism (3) is provided at the upper end of the control mechanism (1) and on the upper side of the feeding mechanism (2). The buckle mechanism (3) includes a support frame (301), a vertical rod (302) is movably installed at the lower middle part of the support frame (301), a movable shaft (303) is provided on the lower side of the support frame (301), a sensing cylinder (304) is connected to the outer end of the movable shaft (303), a control rod (305) is fixedly connected to the lower end of the vertical rod (302), a sensing assembler (306) is movably connected to the lower end of the control rod (305), a connecting rod (307) is fixedly connected to the lower end of the support frame (301), a movable frame (308) is fixedly connected to the front end of the sensing cylinder (304), and the movable frame (308) and the vertical rod (302) are movably connected by the connecting shaft (309).

2. The toolbox automatic buckle machine according to claim 1, characterized in that: The feeding mechanism (2) includes a conveyor frame (201), a support shaft (202) is provided on the inner side of the conveyor frame (201), a drive motor (203) is provided on the outer end of the conveyor frame (201), a rotating shaft (204) is connected to the front end of the drive motor (203), a belt (205) is connected to the outer end of the rotating shaft (204), and a feed frame (206) of the conveyor frame (201) passes through and is movably connected to it.

3. The toolbox automatic buckle machine according to claim 2, characterized in that: The control mechanism (1) includes a PLC control box (101), a material box (102) is provided on the outer side of the PLC control box (101), and support legs (103) are installed at the four lower corners of the material box (102) and the PLC control box (101). A workbench (104) is fixedly provided on the upper end of the PLC control box (101), and a power distribution box (105) is installed on the upper side of the workbench (104).

4. The toolbox automatic buckle machine according to claim 3, characterized in that: The conveyor frame (201) is fixedly installed at the upper middle part of the workbench (104).

5. The toolbox automatic buckle machine according to claim 3, characterized in that: The connecting rod (307) is fixedly installed on the upper end of the workbench (104) and located on the outside of the conveyor frame (201).

6. The automatic toolbox buckle machine according to claim 1, characterized in that: The induction cylinder (304) and the induction assembler (306) are connected by a signal.

7. The automatic toolbox buckle machine according to claim 1, characterized in that: The movable frame (308) is a three-sided rectangular frame structure. The vertical rod (302) is movably connected to the movable frame (308), and the connection angle can be changed by the push of the induction cylinder (304).

8. The automatic toolbox buckle machine according to claim 1, characterized in that: The left and right sides of the induction assembler (306) are penetrated and movably connected to the support frame (301), and the induction assembler (306) can move up and down along the support frame (301).

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