A mountaineering buckle rivet insertion guide mechanism
Patent Information
- Application Number
- CN202521871485.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-01
AI Technical Summary
[0004]本实用新型的一个目的在于提出一种登山扣铆钉放入引导机构,本实用新型以解决上述背景中提出的传统的方法不仅耗时较长,而且在一定程度上受限于操作人员的技能水平,导致生产效率难以提高,且在批量生产中容易造成劳动力成本的显著增加,不利于生产效率的提升和成本控制的问题
[0014]本实用新型通过设置的上紧机构和升降机构,在对登山扣的铆钉结构放入登山扣的弹杆内进行组装加工时,登山扣工装移动至机械爪下方,机械爪将铆钉夹起并对准弹杆的表面的螺纹孔内向下放入,同时上紧机构的顶升气缸伸长,将顶升块向上顶起,顶升块带动旋转电机和转杆向上滑动,转杆和钻头穿过登山扣工装并接触铆钉下端,通过旋转电机带动转杆和钻头转动对铆钉进行拧紧处理,铆钉在弹杆的螺纹孔内下降的同时机械爪同步下降,实现对铆钉的引导安装,实现了铆钉的自动化组装,大大提高了生产效率,降低了人工操作的复杂性和劳动强度;
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Figure CN224658666U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of carabiner processing technology, and in particular to a carabiner rivet insertion guide mechanism. Background Technology
[0002] A carabiner is a metal buckle used in outdoor sports and adventure activities for quickly connecting and disconnecting ropes, harnesses, equipment, and other items. It is usually made of high-strength, corrosion-resistant metal and has an opening and closing gate. An elastic force provided by a built-in spring bar assists in opening and closing, allowing users to operate it with one hand even with gloves on, ensuring the stability and safety of equipment in extreme environments such as rock climbing and mountaineering.
[0003] A common technical problem in current carabiner rivet assembly processes is low assembly efficiency. This is mainly because the assembly process relies on manual operation; workers need to manually tighten the rivets using threading tools or power tools such as electric drills. This traditional method is not only time-consuming but also limited by the skill level of the operators, making it difficult to improve production efficiency. Furthermore, in mass production, it can significantly increase labor costs, hindering both efficiency improvement and cost control. Utility Model Content
[0004] One objective of this invention is to provide a carabiner rivet insertion guide mechanism. This invention addresses the problems mentioned in the background, such as the fact that traditional methods are not only time-consuming but also limited by the skill level of operators, making it difficult to improve production efficiency. Furthermore, in mass production, these methods can lead to a significant increase in labor costs, which is detrimental to improving production efficiency and controlling costs.
[0005] A carabiner rivet placement guide mechanism according to an embodiment of the present invention includes a moving mechanism and a lifting mechanism for realizing horizontal and vertical movement of a mechanical claw, a rivet feeding mechanism for feeding a rivet structure, and a tightening mechanism for tightening the rivet structure from below. The tightening mechanism includes a lifting cylinder and a rotary motor. The rotary motor is fixedly connected to the telescopic end of the lifting cylinder via a lifting block. The output end of the rotary motor is driven by a drill bit via a rotating rod. The lifting mechanism includes a drive motor and a lifting plate. The drive motor is movably connected to the surface of the moving mechanism. The output end of the drive motor is driven by a transmission rod via a rotating shaft. The lifting plate is movably connected to the other end of the transmission rod. A steering motor is fixedly connected to the surface of the lifting plate.
[0006] Preferably, the moving mechanism includes a fixed platform and a moving platform, the moving platform being movably connected to the surface of the fixed platform, and the fixed platform being fixedly connected to the surface of the equipment via a second support column.
[0007] Preferably, a movable slide rail is fixedly connected to the side surface of the fixed platform, and the movable platform is movably connected to the surface of the movable slide rail.
[0008] Preferably, the rivet feeding mechanism includes a fixed platform, a feeding platform, and a feeding block. The feeding block is fixedly connected to the upper surface of the fixed platform, and rivet holes are formed on the surface of the feeding block.
[0009] Preferably, the fixed platform is fixedly connected to the surface of the equipment via a first support column, and a feeding cylinder is fixedly connected to the upper surface of the fixed platform. The feeding platform is fixedly connected to the telescopic end of the feeding cylinder.
[0010] Preferably, the output end of the steering motor is fixedly connected to a mechanical claw, and the inner side of the mechanical claw is provided with a rivet structure.
[0011] Preferably, the lifting cylinder is fixedly mounted on the surface of the equipment by a fixing block.
[0012] Preferably, the surface of the mobile platform is fixedly connected to a lifting slide rail, and the lifting plate is slidably connected to the surface of the lifting slide rail.
[0013] The beneficial effects of this utility model are:
[0014] This invention, through its tightening and lifting mechanisms, allows for the assembly of carabiner rivets by placing them into the spring rod of the carabiner. The carabiner fixture moves to a position below the mechanical gripper, which picks up the rivet and inserts it downwards into the threaded hole on the surface of the spring rod. Simultaneously, the lifting cylinder of the tightening mechanism extends, lifting the lifting block upwards. The lifting block drives the rotary motor and rotating rod to slide upwards. The rotating rod and drill bit pass through the carabiner fixture and contact the lower end of the rivet. The rotary motor drives the rotating rod and drill bit to rotate, tightening the rivet. As the rivet descends into the threaded hole of the spring rod, the mechanical gripper descends synchronously, guiding the installation of the rivet and achieving automated rivet assembly. This significantly improves production efficiency and reduces the complexity and labor intensity of manual operation.
[0015] This invention utilizes a rivet feeding mechanism. When feeding a rivet structure, the rivet structure is placed into the rivet hole. The feeding platform moves to the lower part of the feeding support block, providing support for the rivet structure. The moving platform of the moving mechanism slides on the moving surface, causing the mechanical claw to move to the rivet structure. After the mechanical claw picks up the rivet structure, a lifting mechanism raises the mechanical claw, which then returns to above the drill bit. The lifting mechanism lowers the mechanical claw while a steering motor rotates it, allowing the rivet structure to be accurately inserted into the threaded hole of the spring rod. This achieves rapid and accurate installation of the rivet structure, significantly improving assembly precision and production efficiency, and reducing human error and operation time. Attached Figure Description
[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0017] Figure 1 This is a schematic diagram of a carabiner rivet insertion guide mechanism proposed in this utility model;
[0018] Figure 2 This is a schematic diagram of the moving mechanism, lifting mechanism and tightening mechanism of the carabiner rivet insertion guide mechanism proposed in this utility model;
[0019] Figure 3 This utility model proposes a carabiner rivet insertion guide mechanism. Figure 2 Enlarged view of point A in the middle;
[0020] Figure 4 This is a schematic diagram of the rivet feeding mechanism for placing carabiner rivets into a guide mechanism, as proposed in this utility model.
[0021] In the diagram: 1. Rivet feeding mechanism; 101. First support column; 102. Fixed platform; 103. Feeding platform; 104. Feeding support block; 105. Rivet hole; 106. Feeding cylinder; 2. Moving mechanism; 201. Fixed platform; 202. Second support column; 203. Moving slide rail; 204. Moving platform; 3. Lifting mechanism; 301. Drive motor; 302. Rotating shaft; 303. Transmission rod; 304. Lifting slide rail; 305. Lifting plate; 4. Steering motor; 5. Mechanical claw; 6. Rivet structure; 7. Tightening mechanism; 701. Lifting cylinder; 702. Fixed block; 703. Lifting block; 704. Rotary motor; 705. Rotating rod; 706. Drill bit. Detailed Implementation
[0022] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0023] refer to Figure 1-4A carabiner rivet placement guide mechanism includes a moving mechanism 2 and a lifting mechanism 3 for horizontal and vertical movement of a mechanical claw 5, a rivet feeding mechanism 1 for feeding a rivet structure 6, and a tightening mechanism 7 for tightening the rivet structure 6 from below. The tightening mechanism 7 includes a lifting cylinder 701 and a rotary motor 704. The rotary motor 704 is fixedly connected to the telescopic end of the lifting cylinder 701 via a lifting block 703. The output end of the rotary motor 704 is driven by a drill bit 706 via a rotating rod 705. The lifting mechanism 3 includes a drive motor 301 and a lifting plate 305. The drive motor 301 is movably connected to the surface of the moving mechanism 2. The output end of the drive motor 301 is driven by a transmission rod 303 via a rotating shaft 302. The lifting plate 305 is movably connected to the other end of the transmission rod 303. A steering motor 4 is fixedly connected to the surface of plate 305. When the rivet structure 6 of the carabiner is placed into the spring rod of the carabiner for assembly, the carabiner fixture moves to below the mechanical claw 5. The mechanical claw 5 clamps the rivet and inserts it downward into the threaded hole on the surface of the spring rod. At the same time, the lifting cylinder 701 of the tightening mechanism 7 extends, lifting the lifting block 703 upward. The lifting block 703 drives the rotary motor 704 and the rotating rod 705 to slide upward. The rotating rod 705 and the drill bit 706 pass through the carabiner fixture and contact the lower end of the rivet. The rotary motor 704 drives the rotating rod 705 and the drill bit 706 to rotate and tighten the rivet. As the rivet descends in the threaded hole of the spring rod, the mechanical claw 5 descends synchronously, realizing the guided installation of the rivet and realizing the automated assembly of the rivet. This greatly improves production efficiency and reduces the complexity and labor intensity of manual operation.
[0024] Example 1: The moving mechanism 2 includes a fixed platform 201 and a moving platform 204. The moving platform 204 is movably connected to the surface of the fixed platform 201. The fixed platform 201 is fixedly connected to the surface of the equipment via a second support column 202. A moving slide rail 203 is fixedly connected to the side surface of the fixed platform 201. The moving platform 204 is movably connected to the surface of the moving slide rail 203. The rivet feeding mechanism 1 includes a fixed platform 102, a feeding platform 103, and a feeding block 104. The feeding block 104 is fixedly connected to the upper surface of the fixed platform 102. Rivet holes 105 are opened on the surface of the feeding block 104. The fixed platform 102 is fixedly connected to the surface of the equipment via a first support column 101. A feeding cylinder 106 is fixedly connected to the upper surface of the fixed platform 102. The feeding platform 103 is fixed... The telescopic end connected to the feeding cylinder 106 is used to feed the rivet structure 6. The rivet structure 6 is placed into the rivet hole 105 and moved to the lower part of the feeding support block 104 by the feeding platform 103, which provides support for the rivet structure 6. The moving platform 204 of the moving mechanism 2 slides on the moving surface, causing the mechanical claw 5 to move to the rivet structure 6. After the mechanical claw 5 picks up the rivet structure 6, the lifting mechanism 3 drives the mechanical claw 5 to rise. The mechanical claw 5 returns to the top of the drill bit 706. The lifting mechanism 3 lowers the mechanical claw 5, and at the same time, the steering motor 4 drives the mechanical claw 5 to rotate, so that the rivet structure 6 is accurately inserted into the threaded hole of the spring rod. This achieves fast and accurate installation of the rivet structure 6, significantly improving assembly accuracy and production efficiency, and reducing human error and operation time.
[0025] Example 2: A mechanical claw 5 is fixedly connected to the output end of the steering motor 4. A rivet structure 6 is provided on the inner side of the mechanical claw 5. The lifting cylinder 701 is fixedly installed on the surface of the equipment by a fixing block 702. A lifting slide rail 304 is fixedly connected to the surface of the moving platform 204. The lifting plate 305 is slidably connected to the surface of the lifting slide rail 304.
[0026] In use, the rivet feeding mechanism 1 pushes the feeding platform 103 to move via the feeding cylinder 106, accurately placing the rivet structure 6 into the rivet hole 105 and supporting it with the feeding support block 104; then, the moving mechanism 2 slides the moving platform 204 on the moving slide rail 203 of the fixed platform 201, moving the mechanical claw 5 horizontally to the rivet structure 6. At the same time, the lifting mechanism 3 is activated, and the drive motor 301 drives the lifting plate 305 up and down via the rotating shaft 302 and the transmission rod 303, realizing the lifting and lowering of the mechanical claw 5; after the mechanical claw 5 picks up the rivet structure 6, it rises to the drill bit 70. At position 6, the steering motor 4 starts, driving the mechanical claw 5 to rotate, ensuring that the rivet structure 6 is accurately aligned with the threaded hole of the spring rod; subsequently, the lifting cylinder 701 of the tightening mechanism 7 extends, and the lifting block 703 drives the rotary motor 704 and the rotating rod 705 to slide upward. The drill bit 706 contacts the lower end of the rivet and begins to rotate and tighten. The rivet gradually descends in the threaded hole of the spring rod, and the mechanical claw 5 descends synchronously to guide the rivet installation; finally, the rivet is accurately tightened in the spring rod, completing the automated assembly process, greatly improving production efficiency and reducing the complexity and labor intensity of manual operation.
[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A carabiner rivet insertion guide mechanism, characterized in that, The system includes a moving mechanism (2) and a lifting mechanism (3) for realizing the horizontal and vertical movement of the mechanical gripper (5), a rivet feeding mechanism (1) for feeding the rivet structure (6), and a tightening mechanism (7) for tightening the rivet structure (6) from below. The tightening mechanism (7) includes a lifting cylinder (701) and a rotary motor (704). The rotary motor (704) is fixedly connected to the telescopic end of the lifting cylinder (701) via a lifting block (703). The output end of 4) is connected to the drill bit (706) via a rotating rod (705). The lifting mechanism (3) includes a drive motor (301) and a lifting plate (305). The drive motor (301) is movably connected to the surface of the moving mechanism (2). The output end of the drive motor (301) is connected to a transmission rod (303) via a rotating shaft (302). The lifting plate (305) is movably connected to the other end of the transmission rod (303). A steering motor (4) is fixedly connected to the surface of the lifting plate (305).
2. The carabiner rivet insertion guide mechanism according to claim 1, characterized in that, The moving mechanism (2) includes a fixed platform (201) and a moving platform (204). The moving platform (204) is movably connected to the surface of the fixed platform (201). The fixed platform (201) is fixedly connected to the surface of the equipment by a second support column (202).
3. The carabiner rivet insertion guide mechanism according to claim 2, characterized in that, The side surface of the fixed platform (201) is fixedly connected to a movable slide rail (203), and the movable platform (204) is movably connected to the surface of the movable slide rail (203).
4. The carabiner rivet insertion guide mechanism according to claim 1, characterized in that, The rivet feeding mechanism (1) includes a fixed platform (102), a feeding platform (103) and a feeding block (104). The feeding block (104) is fixedly connected to the upper surface of the fixed platform (102), and rivet holes (105) are opened on the surface of the feeding block (104).
5. The carabiner rivet insertion guide mechanism according to claim 4, characterized in that, The fixed platform (102) is fixedly connected to the surface of the equipment by the first support column (101). The upper surface of the fixed platform (102) is fixedly connected to the feeding cylinder (106), and the feeding platform (103) is fixedly connected to the telescopic end of the feeding cylinder (106).
6. The carabiner rivet insertion guide mechanism according to claim 1, characterized in that, The output end of the steering motor (4) is fixedly connected to a mechanical claw (5), and the inner side of the mechanical claw (5) is provided with a rivet structure (6).
7. The carabiner rivet insertion guide mechanism according to claim 1, characterized in that, The lifting cylinder (701) is fixedly installed on the surface of the equipment by a fixing block (702).
8. The carabiner rivet insertion guide mechanism according to claim 2, characterized in that, The surface of the mobile platform (204) is fixedly connected to a lifting slide rail (304), and the lifting plate (305) is slidably connected to the surface of the lifting slide rail (304).