Terminal block screw tensioning device
Patent Information
- Application Number
- CN202522017044.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0005]本实用新型的目的在于提供一种端子台螺丝松紧装置,以解决上述背景技术中提出的通过螺丝刀手动操作,影响端子台加工效率问题
1.该端子台螺丝松紧装置,通过设置锁紧机构,启动气缸一,通过气缸一推动滑架带动固定座和螺丝枪下移,使螺丝枪下端与平垫螺栓顶部抵接,随后启动螺丝枪将平垫螺栓拧入端子台内,实现螺丝的自动拧紧,无需工作人员手动拧紧,提高工作效率。
Smart Images

Figure CN224658669U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of terminal block processing technology, specifically a terminal block screw tightening device. Background Technology
[0002] Terminal blocks are commonly used components in electrical connections, using screws to securely connect wires to terminals. During the installation, maintenance, and circuit troubleshooting of terminal blocks, it is necessary to frequently tighten or loosen the terminal block screws.
[0003] Currently, the tightening and loosening of terminal block screws is mostly done manually with a traditional screwdriver. When operating manually, it is difficult for the operator to accurately control the force applied. If the force is too small, the screw may not be tightened properly, resulting in poor circuit contact and affecting the normal operation of electrical equipment. If the force is too large, the screw may be stripped or the terminal block may be damaged, increasing maintenance costs and wasting a lot of time, which affects work efficiency.
[0004] Therefore, we urgently need to provide a terminal block screw tightening / loosening device. Utility Model Content
[0005] The purpose of this utility model is to provide a terminal block screw tightening device to solve the problem mentioned in the background art, which is that manual operation with a screwdriver affects the processing efficiency of terminal blocks.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a terminal block screw tightening device, comprising a frame and a desktop plate, wherein the desktop plate is fixedly installed inside the frame, and a screw locking device is provided on the top of the desktop plate, the screw locking device comprising a locking mechanism, a positioning mechanism, a pressing mechanism, a screw gripping mechanism and a feeding mechanism.
[0007] The locking mechanism is located on the top back of the desktop panel, the positioning mechanism is located on the top of the desktop panel, the pressing mechanism is located on the left side of the locking mechanism, the screw gripping mechanism is located on top of the positioning mechanism, and the feeding mechanism is located on the top of the desktop panel.
[0008] The locking mechanism includes a fixed back plate, a mounting base, a slide rail, a cylinder, a slide frame, a fixed base, a screw gun, a slider, a screw-locking pressure block, and a pressure push rod. The fixed back plate is fixedly installed on the top back of the desktop panel. The mounting base is fixedly installed on the top of the fixed back plate. The slide rail is fixedly installed on the left and right sides of the front of the fixed back plate. The cylinder is fixedly installed on the top of the mounting base. The slide frame is fixedly installed at the bottom of the cylinder and slidably connected to the outside of the slide rail. The fixed base is fixedly installed on the front of the slide frame. The screw gun is fixedly installed inside the fixed base. The slider is slidably connected to the outside of the right slide rail. The screw-locking pressure block is fixedly installed on the front of the slider. The pressure push rod is fixedly installed on the right side of the slider and its upper end is fixedly connected to the fixed base.
[0009] Preferably, the lower end of the screw gun passes through the screw-locking pressure block and extends below the screw-locking pressure block, thereby limiting the screw gun and preventing it from tilting.
[0010] Preferably, the positioning mechanism includes a motor, a rotating disk, positioning pins, a bracket, and a terminal block. The motor is fixedly installed on the bottom of the desktop panel, the rotating disk is installed at the output end of the motor, there are multiple positioning pins, and they are installed in pairs inside the rotating disk. The bracket is installed on the outside of a set of positioning pins, and the terminal block is installed inside the bracket.
[0011] Preferably, the clamping mechanism includes a fixed frame, a second cylinder, and a pressure block. The fixed frame is fixedly installed on the top of the desktop panel, located on the left side of the fixed rear panel. The second cylinder is fixedly installed on the front of the fixed frame. The pressure block is installed at the output end of the second cylinder and located directly above the bracket.
[0012] Preferably, the feeding mechanism includes a vibratory plate, a linear vibrator, a discharge rack, a discharge slide rail, a cylinder, a discharge block connector, a discharge block, and a flat washer bolt. The vibratory plate is installed inside the front of the desktop panel, the linear vibrator is installed on the top of the desktop panel located on the back of the vibratory plate, the discharge rack is fixedly installed on the top right side of the desktop panel, the discharge slide rail is fixedly installed on the front and rear ends of the top left side of the discharge rack, the cylinder is fixedly installed on the top right side of the discharge rack, the discharge block connector is fixedly installed on the left end of the cylinder, the discharge block is connected to the left end of the discharge block connector, and the flat washer bolt is located inside the discharge block.
[0013] Preferably, the front-end discharge slide rail has a through groove, the output end of the linear vibrator is aligned with the through groove, and the upper surface of the discharge block has a discharge groove. Under the action of the vibrating plate, the flat washer bolt enters the linear vibrator and moves linearly through the through groove into the discharge groove of the discharge block. Then, the cylinder is activated to push the discharge block and drive the flat washer bolt to move to the left along the discharge slide rail, thereby realizing the feeding and conveying of the flat washer bolt.
[0014] Preferably, the screw-grabbing mechanism includes a vertical rod, an upper plate, a guide rail, a sliding seat, a pneumatic gripper, a third cylinder, a connecting block, and a gripping and pressing block. The vertical rod is fixedly installed on the top of the desktop plate inside the rotating disk. The upper plate is fixedly installed on the top of the vertical rod. The guide rail is fixedly installed inside the vertical rod. The sliding seat is slidably connected to the outside of the guide rail. The pneumatic gripper is installed on the right side of the sliding seat. The third cylinder is fixedly installed on the left side of the front of the fixed rear plate. The connecting block is fixedly installed at the bottom of the third cylinder. One end of the gripping and pressing block is fixedly installed on the front of the connecting block, and the other end is fixedly connected to the top of the pneumatic gripper.
[0015] Preferably, the pneumatic gripper and the discharge slide rail are on the same straight line, and the center of the pneumatic gripper and the screw gun are on the same straight line in the vertical direction. After the discharge block pushes the flat washer bolt to the left end of the discharge slide rail, the pneumatic gripper clamps the flat washer bolt, and then the screw gun drills the flat washer bolt into the terminal block to tighten the screw.
[0016] Compared with the prior art, the beneficial effects of this utility model are: 1. This terminal block screw tightening device, by setting a locking mechanism, activates cylinder one, which pushes the slide to move the fixed seat and screw gun downward, so that the lower end of the screw gun abuts against the top of the flat washer bolt. Then, the screw gun is activated to screw the flat washer bolt into the terminal block, realizing automatic screw tightening without the need for manual tightening by the operator, thus improving work efficiency.
[0017] 2. This terminal block screw tightening and loosening device, through the cooperation of a feeding mechanism and a screw gripping mechanism, starts a vibratory feeder. Under the action of the vibratory feeder, the flat washer bolt enters the linear vibrator and moves linearly through the through groove of the discharge slide rail into the discharge slot of the discharge block. Then, the cylinder is activated to push the discharge block, which drives the flat washer bolt to move to the left along the discharge slide rail. The discharge block pushes the flat washer bolt to the left end of the discharge slide rail, and the flat washer bolt is clamped by a pneumatic gripper, realizing automatic material picking and facilitating the tightening and loosening of the terminal block screw. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the screw-locking device of this utility model; Figure 3 This is a schematic diagram of the connection between the locking mechanism and the positioning mechanism of this utility model; Figure 4 This is a schematic diagram of the locking mechanism structure of this utility model; Figure 5 This is a schematic diagram of the feeding mechanism and screw-grabbing mechanism of this utility model; Figure 6 This is a schematic diagram of the positioning mechanism and screw-grabbing mechanism of this utility model; Figure 7 This is an exploded view of the connection between the bracket and the terminal block of this utility model; Figure 8 This is a partial structural diagram of the feeding mechanism of this utility model.
[0019] In the diagram: 1. Frame; 2. Desktop panel; 301. Fixed back plate; 302. Mounting base; 303. Slide rail; 304. Cylinder 1; 305. Carriage; 306. Fixed base; 307. Screw gun; 308. Slider; 309. Screw-locking pressure block; 310. Pressure push rod; 401. Motor; 402. Rotary disc; 403. Positioning pin; 404. Bracket; 405. Terminal block; 501. Fixed bracket; 502. 503. Cylinder 2; 604. Pressing block; 605. Upright pole; 606. Upper plate; 607. Guide rail; 608. Sliding seat; 609. Pneumatic gripper; 6000. Cylinder 3; 601. Connecting block; 602. Material gripping lower pressing block; 703. Vibrating plate; 704. Linear vibrator; 705. Discharge rack; 706. Discharge slide rail; 707. Cylinder 4; 708. Discharge block connector; 709. Discharge block; 7000. Flat washer bolt. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1:
[0021] Due to the current technology that involves manual operation with a screwdriver, the processing efficiency of terminal blocks is affected. Please refer to [link / reference needed]. Figures 1-8 This embodiment provides a terminal block screw tightening device that enables automatic screw tightening, eliminating the need for manual tightening and improving work efficiency. The terminal block screw tightening device includes a frame 1 and a desktop plate 2. The desktop plate 2 is fixedly installed inside the frame 1. A screw-locking device is provided on the top of the desktop plate 2, which includes a locking mechanism, a positioning mechanism, a pressing mechanism, a screw-gripping mechanism, and a feeding mechanism.
[0022] The locking mechanism is located on the top back of the desktop panel 2, the positioning mechanism is located on the top of the desktop panel 2, the pressing mechanism is located on the left side of the locking mechanism, the screw-grabbing mechanism is located on the top of the positioning mechanism, and the feeding mechanism is located on the top of the desktop panel 2.
[0023] The locking mechanism includes a fixed back plate 301, a mounting base 302, a slide rail 303, a cylinder 304, a slide 305, a fixed base 306, a screw gun 307, a slider 308, a screw-locking pressure block 309, and a pressure push rod 310. The fixed back plate 301 is fixedly installed on the top back of the desktop panel 2. The mounting base 302 is fixedly installed on the top of the fixed back plate 301. The slide rail 303 is fixedly installed on the left and right sides of the front of the fixed back plate 301. The cylinder 304 is fixedly installed on the top of the mounting base 302. The cylinder 304 is model SDAJ40x40. The slide 305 is fixedly installed on the bottom of the cylinder 304 and slidably connected to the outside of the slide rail 303. The mounting base 306 is fixedly installed on the front of the slide 305. The screw gun 307 is fixedly installed inside the mounting base 306. The screw gun 307 is model STD-BSD-B5012LC1. The lower end of the screw gun 307 passes through the screw-locking pressure block 309 and extends to the bottom of the screw-locking pressure block 309. The screw-locking pressure block 309 limits the screw gun 307 to prevent it from tilting. The slider 308 is slidably connected to the outside of the right slide rail 303. The screw-locking pressure block 309 is fixedly installed on the front of the slider 308. The pressing push rod 310 is fixedly installed on the right side of the slider 308 and its upper end is fixedly connected to the mounting base 306.
[0024] To position the terminal block 405, this device is also equipped with a positioning mechanism, which includes a motor 401, a rotating disk 402, positioning pins 403, a bracket 404, and the terminal block 405. The motor 401 is fixedly installed on the bottom of the desktop 2, the rotating disk 402 is installed on the output end of the motor 401, there are multiple positioning pins 403, and they are installed in pairs inside the rotating disk 402. The bracket 404 is installed on the outside of a set of positioning pins 403, and the terminal block 405 is installed inside the bracket 404.
[0025] To achieve automatic feeding of the flat washer bolts 708 and improve processing efficiency, this device is also equipped with a feeding mechanism, which includes a vibratory plate 701, a linear vibrator 702, a discharge rack 703, a discharge slide rail 704, a cylinder 705, a discharge block connector 706, a discharge block 707, and flat washer bolts 708. The vibratory plate 701 is installed inside the front of the desktop 2, the linear vibrator 702 is installed on the top of the desktop 2 behind the vibratory plate 701, the discharge rack 703 is fixedly installed on the top right side of the desktop 2, and the discharge slide rail 704 is fixedly installed at the front and rear ends of the top left side of the discharge rack 703. The discharge slide rail 704 has a through groove inside, and the output end of the linear vibrator 702 is aligned with the through groove. The discharge block 707... The upper surface of the 7 has a feeding groove. Under the action of the vibrating plate 701, the flat washer bolt 708 enters the linear vibrator 702, and the flat washer bolt 708 moves linearly through the through groove into the feeding groove of the discharge block 707. Then, the cylinder 705 is activated to push the discharge block 707 and drive the flat washer bolt 708 to move to the left along the discharge slide rail 704, thereby realizing the feeding and conveying of the flat washer bolt 708. The cylinder 705 is fixedly installed on the top right side of the discharge frame 703. The cylinder 705 model is SDA12x55SB. The discharge block connector 706 is fixedly installed on the left end of the cylinder 705. The discharge block 707 is connected to the left end of the discharge block connector 706. The flat washer bolt 708 is located inside the discharge block 707.
[0026] To achieve active gripping of the flat washer bolt 708, this device also includes a screw gripping mechanism. This mechanism comprises a vertical rod 601, an upper plate 602, a guide rail 603, a sliding seat 604, a pneumatic gripper 605, a cylinder 606, a connecting block 607, and a gripping pressing block 608. The vertical rod 601 is fixedly installed on the top of the desktop plate 2, located inside the rotating disk 402. The upper plate 602 is fixedly installed on the top of the vertical rod 601. The guide rail 603 is fixedly installed inside the vertical rod 601. The sliding seat 604 is slidably connected to the outside of the guide rail 603. The pneumatic gripper 605 is installed on the right side of the sliding seat 604. The pneumatic gripper 605 is model HFZ16B. The pneumatic gripper 605 and the discharge slide rail 704 are located on the same side. The pneumatic gripper 605 and the screw gun 307 are aligned in a straight line, with the center of the pneumatic gripper 605 and the screw gun 307 on the same straight line in the vertical direction. After the discharge block 707 pushes the flat washer bolt 708 to the left end of the discharge slide rail 704, the pneumatic gripper 605 clamps the flat washer bolt 708. Then, the screw gun 307 drills the flat washer bolt 708 into the terminal block 405 to tighten the screw. The cylinder 3 606 is fixedly installed on the left side of the front of the fixed rear plate 301. The cylinder 3 606 is model SDA20x10SB. The connecting block 607 is fixedly installed at the bottom of the cylinder 3 606. One end of the gripping and pressing block 608 is fixedly installed on the front of the connecting block 607 and the other end is fixedly connected to the top of the pneumatic gripper 605. Example 2:
[0027] Based on Example 1, please refer to Figures 1-3 In order to press the terminal block 405 against the bracket 404 and prevent the terminal block 405 from shaking when tightening the screws, this device is also equipped with a pressing mechanism. The pressing mechanism includes a fixing frame 501, a second cylinder 502 and a pressing block 503. The fixing frame 501 is fixedly installed on the top of the desktop plate 2 and located on the left side of the fixed back plate 301. The second cylinder 502 is fixedly installed on the front of the fixing frame 501. The second cylinder 502 is a TCL12x10S model. The pressing block 503 is installed at the output end of the second cylinder 502 and located directly above the bracket 404.
[0028] In use, the terminal block 405 is placed inside the bracket 404. Then, under the positioning of the positioning pins 403, both ends of the bracket 404 are inserted into the positioning pins 403. The motor 401 is started to drive the rotating disk 402 to rotate. When the bracket 404 rotates to the position directly below the pressure block 503, the second cylinder 502 is started to push the pressure block 503 down to clamp the bracket 404 and the terminal block 405. After the bracket 404 rotates to the position below the screw gun 307, the vibratory feeder 701 is started. Under the action of the vibratory feeder 701, the flat washer bolt 708 enters the linear vibrator 702 and moves linearly through the through groove of the discharge slide rail 704 into the discharge slot of the discharge block 707. Then, the fourth cylinder 705 is started to push the discharge. Block 707 drives the flat washer bolt 708 to move to the left along the discharge slide rail 704. After the discharge block 707 pushes the flat washer bolt 708 to the left end of the discharge slide rail 704, the cylinder 606 is activated to push the connecting block 607 and the gripping pressing block 608 to move the pneumatic gripper 605 downward. The pneumatic gripper 605 clamps the flat washer bolt 708. Then, the cylinder 304 is activated to push the slide 305 to move the fixed seat 306 and the screw gun 307 downward, so that the lower end of the screw gun 307 abuts against the top of the flat washer bolt 708. Then, the screw gun 307 is activated to screw the flat washer bolt 708 into the terminal block 405 to tighten the screw. Similarly, by reversing the screw gun 307, the bolt can be loosened.
[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A terminal block screw tightening device, comprising a frame (1) and a desktop plate (2), wherein the desktop plate (2) is fixedly installed inside the frame (1), characterized in that: The top of the desktop panel (2) is provided with a screw-locking device, which includes a locking mechanism, a positioning mechanism, a pressing mechanism, a screw-grabbing mechanism and a feeding mechanism; The locking mechanism is located on the top back of the desktop panel (2), the positioning mechanism is located on the top of the desktop panel (2), the pressing mechanism is located on the left side of the locking mechanism, the screw gripping mechanism is located on the top of the positioning mechanism, and the feeding mechanism is located on the top of the desktop panel (2). The locking mechanism includes a fixed back plate (301), a mounting base (302), a slide rail (303), a cylinder (304), a slide frame (305), a fixed base (306), a screw gun (307), a slider (308), a screw-locking pressure block (309), and a pressure push rod (310). The fixed back plate (301) is fixedly installed on the top back of the desktop panel (2), the mounting base (302) is fixedly installed on the top of the fixed back plate (301), the slide rail (303) is fixedly installed on the left and right sides of the front of the fixed back plate (301), and the cylinder (304) is fixedly installed on the back. At the top of the mounting base (302), the slide (305) is fixedly installed at the bottom of the cylinder (304) and slidably connected to the outside of the slide rail (303). The fixing base (306) is fixedly installed on the front of the slide (305). The screw gun (307) is fixedly installed inside the fixing base (306). The slider (308) is slidably connected to the outside of the right slide rail (303). The screw-locking pressure block (309) is fixedly installed on the front of the slider (308). The pressure push rod (310) is fixedly installed on the right side of the slider (308) and its upper end is fixedly connected to the fixing base (306).
2. The terminal block screw tightening device according to claim 1, characterized in that: The lower end of the screw gun (307) passes through the screw pressing block (309) and extends below the screw pressing block (309).
3. The terminal block screw tightening device according to claim 1, characterized in that: The positioning mechanism includes a motor (401), a rotating disk (402), positioning pins (403), a bracket (404), and a terminal block (405). The motor (401) is fixedly installed on the bottom of the desktop panel (2). The rotating disk (402) is installed at the output end of the motor (401). There are multiple positioning pins (403), and two are installed in a group inside the rotating disk (402). The bracket (404) is installed on the outside of a group of positioning pins (403). The terminal block (405) is installed inside the bracket (404).
4. The terminal block screw tightening device according to claim 1, characterized in that: The clamping mechanism includes a fixed frame (501), a second cylinder (502), and a pressure block (503). The fixed frame (501) is fixedly installed on the top of the desktop plate (2) on the left side of the fixed back plate (301). The second cylinder (502) is fixedly installed on the front of the fixed frame (501). The pressure block (503) is installed at the output end of the second cylinder (502) and is located directly above the bracket (404).
5. The terminal block screw tightening device according to claim 1, characterized in that: The feeding mechanism includes a vibratory feeder (701), a linear vibrator (702), a discharge rack (703), a discharge slide rail (704), a cylinder (705), a discharge block connector (706), a discharge block (707), and a flat washer bolt (708). The vibratory feeder (701) is installed on the front of the inside of the desktop (2), and the linear vibrator (702) is installed on the top of the desktop (2) on the back of the vibratory feeder (701). The discharge rack (703) The discharge slide rail (704) is fixedly installed on the top right side of the desktop board (2). The discharge slide rail (704) is fixedly installed on the front and rear ends of the top left side of the discharge rack (703). The cylinder four (705) is fixedly installed on the top right side of the discharge rack (703). The discharge block joint (706) is fixedly installed on the left end of the cylinder four (705). The discharge block (707) is connected to the left end of the discharge block joint (706). The flat washer bolt (708) is located inside the discharge block (707).
6. The terminal block screw tightening device according to claim 5, characterized in that: The front-end discharge slide rail (704) has a through groove inside, the output end of the linear vibrator (702) is aligned with the through groove, and the upper surface of the discharge block (707) has a discharge groove.
7. The terminal block screw tightening device according to claim 1, characterized in that: The screw-grabbing mechanism includes a vertical rod (601), an upper plate (602), a guide rail (603), a sliding seat (604), a pneumatic gripper (605), a cylinder (606), a connecting block (607), and a gripping pressing block (608). The vertical rod (601) is fixedly installed on the top of the desktop plate (2) inside the rotating disk (402). The upper plate (602) is fixedly installed on the top of the vertical rod (601). The guide rail (603) is fixedly installed on the vertical rod (604). 1) Inside, the sliding seat (604) is slidably connected to the outside of the guide rail (603), the pneumatic gripper (605) is installed on the right side of the sliding seat (604), the cylinder three (606) is fixedly installed on the left side of the front of the fixed back plate (301), the connecting block (607) is fixedly installed at the bottom of the cylinder three (606), and one end of the gripping pressing block (608) is fixedly installed on the front of the connecting block (607) and the other end is fixedly connected to the top of the pneumatic gripper (605).
8. A terminal block screw tightening device according to claim 7, characterized in that: The pneumatic gripper (605) and the discharge slide rail (704) are on the same straight line, and the center of the pneumatic gripper (605) and the screw gun (307) are on the same straight line in the vertical direction.