Simple valve body assembly device

Abstract

The utility model discloses a simple and easy valve body assembly equipment belongs to valve body assembly technical field, including installation bottom plate and set up on installation bottom plate's branch material feeding mechanism, remove gluing mechanism, remove fastening mechanism and product fixed clamp mechanism, branch material feeding mechanism sets up at remove gluing mechanism's side for to screw's feeding and branch material, remove gluing mechanism is used for to screw and carries out gluing work, remove fastening mechanism is horizontally arranged, product fixed clamp mechanism is located remove gluing mechanism's side for to valve body and carries out fixed. The utility model discloses compared with manual assembly, and the equipment has the staff skill requirement low, and the assembly efficiency guarantees, through the modular structure, and each module is relatively independent, and the simple structure is easy to maintain, and through replacing product clamp and a small number of accessories, can be quickly applicable to similar products, and achieve quick change.

Description

Technical Field

[0001] This utility model belongs to the field of valve body assembly technology, and in particular relates to a simple valve body assembly device. Background Technology

[0002] In modern energy supply systems, natural gas, as a clean and efficient energy source, is increasingly widely used. From residential cooking and heating to industrial energy production, the stable transmission and precise control of natural gas are crucial. Natural gas valves, as the core control component in natural gas transmission systems, bear the key responsibilities of regulating flow, controlling pressure, and opening / closing. Their performance directly affects the safety, stability, and efficiency of the natural gas supply.

[0003] With the continuous expansion of industrial production scale and the increasing market demand, more stringent requirements have been placed on the production efficiency and quality control of valve bodies. Traditional valve body assembly work largely relies on manual operation. Taking the common screw assembly as an example, workers need to complete three steps in sequence: pre-assembly, gluing, and tightening. This process is complex, time-consuming, and inefficient. Not only does it consume a large amount of manpower and time, resulting in extremely low efficiency, but product quality is also highly susceptible to significant influences from individual worker skill levels, work conditions, and fatigue levels, making it difficult to ensure high consistency and stability.

[0004] Therefore, a simple valve body assembly device is needed for use. Utility Model Content

[0005] This utility model provides a simple valve body assembly device to solve the problems in the prior art.

[0006] The present invention adopts the following technical solution: a simple valve body assembly device, including a mounting base plate and a material feeding mechanism, a movable gluing mechanism, a movable fastening mechanism and a product fixing clamp mechanism disposed on the mounting base plate. The material feeding mechanism is disposed next to the movable gluing mechanism for feeding and distributing screws. The movable gluing mechanism is used to apply glue to the screws. The movable fastening mechanism is horizontally disposed. The product fixing clamp mechanism is located next to the movable gluing mechanism for fixing the valve body.

[0007] Furthermore, the material dispensing and feeding mechanism includes a dispensing cylinder, dispensing double needles, a material guide channel plate, a side-shifting double-rod cylinder, a forward-shifting double-rod cylinder, a material holding and transferring plate, a dispensing fixing frame, a feeding fixing frame, and a dispensing and feeding fixing base plate. The dispensing and feeding fixing base plate is horizontally mounted on the mounting base plate. The dispensing fixing frame and the feeding fixing frame are vertically mounted on the top of the dispensing and feeding fixing base plate. The material guide channel plate is located on the dispensing fixing frame. The dispensing cylinder is mounted on the side wall of the material guide channel plate. The material guide channel plate has a channel for placing screws. The dispensing double needles are connected to the telescopic end of the dispensing cylinder and can be telescopically inserted into the channel to achieve material dispensing. The side-shifting double-rod cylinder is located on the top of the feeding fixing frame. The forward-shifting double-rod cylinder is located on the telescopic end of the side-shifting double-rod cylinder. The material holding and transferring plate is located on the telescopic end of the forward-shifting double-rod cylinder.

[0008] Furthermore, the movable gluing mechanism includes a precision dispensing head, a dispensing movable double-rod cylinder, and a dispensing cylinder fixing bracket. The dispensing cylinder fixing bracket is vertically mounted on the top of the mounting base plate, the dispensing movable double-rod cylinder is mounted on the dispensing cylinder fixing bracket, and the precision dispensing head is located on the telescopic end of the dispensing movable double-rod cylinder.

[0009] Furthermore, the movable fastening mechanism includes a strongly magnetized screwdriver bit, an electric screwdriver, an electric screwdriver mounting base, a buffer spring, a movable control cylinder, a guide slide, a guide rail, and a fastening base plate. The fastening base plate is horizontally mounted on the mounting base plate, the guide rail is horizontally mounted on the fastening base plate, the guide slide is slidably connected to the guide rail, the movable control cylinder is horizontally mounted on the fastening base plate, and the telescopic end of the movable control cylinder is connected to the guide slide. The electric screwdriver mounting base is slidably connected to the guide slide, and both ends of the buffer spring are connected to the electric screwdriver mounting base and the guide slide. The electric screwdriver is horizontally mounted on the electric screwdriver mounting base, and the strongly magnetized screwdriver bit is mounted on the rotating end of the electric screwdriver.

[0010] Furthermore, the product fixing fixture mechanism includes a fixture frame and three fixtures. The fixture frame is mounted on the mounting base plate, and the three fixtures are detachably mounted on the fixture frame.

[0011] The above-mentioned technical solutions adopted in the embodiments of this utility model can achieve the following beneficial effects:

[0012] Compared with manual assembly, this device has the advantages of low employee skill requirements and guaranteed assembly efficiency. Through its modular structure, each module is relatively independent, the structure is simple, and maintenance is convenient. By changing the product fixtures and a few accessories, it can be quickly adapted to similar products, achieving rapid model changeover. Attached Figure Description

[0013] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0014] Figure 1 This is a schematic diagram of the initial and material handling states in this utility model;

[0015] Figure 2 This is a schematic diagram of the screw being delivered into position in this utility model;

[0016] Figure 3 This is a schematic diagram of the screws being glued in this utility model;

[0017] Figure 4 This is a schematic diagram of screw driving in this utility model;

[0018] Figure 5 This is a three-dimensional structural diagram of the material feeding mechanism in this utility model. Figure 1 ;

[0019] Figure 6 This is a three-dimensional structural diagram of the material feeding mechanism in this utility model. Figure 2 ;

[0020] Figure 7 This is a three-dimensional structural diagram of the movable gluing mechanism in this utility model;

[0021] Figure 8 This is a three-dimensional structural diagram of the movable fastening mechanism in this utility model. Figure 1 ;

[0022] Figure 9 This is a three-dimensional structural diagram of the movable fastening mechanism in this utility model. Figure 2 ;

[0023] Figure 10 This is a three-dimensional structural diagram of the product fixing clamp mechanism in this utility model;

[0024] Figure label:

[0025] Mounting base plate 1, material feeding mechanism 2, material feeding cylinder 20, material feeding double needle 21, material guide channel plate 22, side-shifting double rod cylinder 23, forward-shifting double rod cylinder 24, material holding and transferring plate 25, material feeding fixing frame 26, material feeding fixing frame 27, material feeding fixing base plate 28, channel 29, moving glue applicator 3, precision glue dispensing head 31, glue dispensing moving double rod cylinder 32, glue dispensing cylinder fixing bracket 33, moving fastening mechanism 4, strong magnetized screwdriver bit 41, electric screwdriver 42, electric screwdriver fixing seat 43, buffer spring 44, moving control cylinder 45, guide slide 46, guide slide rail 47, fastening fixing base plate 48, product fixing clamp mechanism 5, clamp frame 51, clamp 52, valve body 6. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] The following detailed description, in conjunction with the accompanying drawings, illustrates the technical solution of a simplified valve body assembly device provided by various embodiments of this utility model.

[0028] Reference Figures 1 to 10 As shown, this utility model embodiment provides a simple valve body assembly device, including a mounting base plate 1 and a material feeding mechanism 2, a movable gluing mechanism 3, a movable fastening mechanism 4, and a product fixing clamp mechanism 5 disposed on the mounting base plate 1. The material feeding mechanism 2 is disposed next to the movable gluing mechanism 3 for feeding and distributing screws. The movable gluing mechanism 3 performs gluing work on the screws. The movable fastening mechanism 4 is horizontally disposed. The product fixing clamp mechanism 5 is located next to the movable gluing mechanism 3 for fixing the valve body 6.

[0029] Specifically, the material feeding mechanism 2 includes a material feeding cylinder 20, a material feeding double needle 21, a material guide channel plate 22, a side-shifting double rod cylinder 23, a forward-shifting double rod cylinder 24, a material holding and transferring plate 25, a material feeding fixing frame 26, a material feeding fixing frame 27, and a material feeding fixing base plate 28. The material feeding fixing base plate 28 is horizontally mounted on the mounting base plate 1, and the material feeding fixing frame 26 and the material feeding fixing frame 27 are vertically mounted on top of the material feeding fixing base plate 28. The material guide channel plate 22 is located on the material feeding fixing frame 26. The dispensing cylinder 20 is installed on the side wall of the material guide channel plate 22. The material guide channel plate 22 is provided with a channel 29 for placing screws. The dispensing double needle 21 is connected to the telescopic end of the dispensing cylinder 20 and the dispensing double needle 21 can be telescopically inserted into the channel 29 to realize dispensing. The side-moving double rod cylinder 23 is installed on the top of the feeding fixing frame 27. The forward-moving double rod cylinder 24 is located on the telescopic end of the side-moving double rod cylinder 23. The material holding and transfer plate 25 is located on the telescopic end of the forward-moving double rod cylinder 24.

[0030] The existing vibratory feeder delivers screws into the channel 29 on the material guide channel plate 22, arranging several screws one by one in the channel 29. The screw at the bottom falls into the material holding and transfer plate 25. At this time, the extension end of the dispensing cylinder 20 drives the dispensing double needle 21 to move, so that the dispensing double needle 21 moves on the screw located on the material holding and transfer plate 25. After the material holding and transfer plate 25 is moved by the operation of the forward moving double rod cylinder 24, the dispensing double needle 21 can support the other screws in the channel 29. The screws in the material holding and transfer plate 25 are moved to the subsequent glue dispensing position by the movement of the side moving double rod cylinder 23 and the forward moving double rod cylinder 24.

[0031] Specifically, the movable gluing mechanism 3 includes a precision dispensing head 31, a dispensing movable double-rod cylinder 32, and a dispensing cylinder fixing bracket 33. The dispensing cylinder fixing bracket 33 is vertically mounted on the top of the mounting base plate 1. The dispensing movable double-rod cylinder 32 is mounted on the dispensing cylinder fixing bracket 33. The precision dispensing head 31 is located on the telescopic end of the dispensing movable double-rod cylinder 32.

[0032] When applying sealant to the screw, the dispensing movement cylinder 32 moves the precision dispensing head 31, sending its needle above the screw thread to dispense an appropriate amount of sealant. Then, the movement control cylinder 45 moves the electric screwdriver 42, placing the strongly magnetized screwdriver bit 41 at the screw. The electric screwdriver 42 rotates the screw, and under its rotation, a uniform layer of sealant adheres to the screw thread. This efficiently and accurately completes the entire screw dispensing process, providing a reliable seal for subsequent assembly processes.

[0033] Specifically, the movable fastening mechanism 4 includes a strongly magnetized screwdriver bit 41, an electric screwdriver 42, an electric screwdriver mounting base 43, a buffer spring 44, a movable control cylinder 45, a guide slide 46, a guide rail 47, and a fastening base plate 48. The fastening base plate 48 is horizontally mounted on the mounting base plate 1, the guide rail 47 is horizontally mounted on the fastening base plate 48, the guide slide 46 is slidably connected to the guide rail 47, and the movable control cylinder 45 is horizontally mounted on the fastening base plate 48. The telescopic end of the moving control cylinder 45 is connected to the guide slide 46. The electric screwdriver fixing seat 43 is slidably connected to the guide slide 46, and the two ends of the buffer spring 44 are connected to the electric screwdriver fixing seat 43 and the guide slide 46. The elastic force provided by the buffer spring 44 ensures the downward pressure of the screw advancing and has sufficient axial pressure when tightening to ensure that the rotational torque of tightening meets the requirements. The electric screwdriver 42 is horizontally set on the electric screwdriver fixing seat 43, and the strongly magnetized screwdriver bit 41 is set on the rotating end of the electric screwdriver 42.

[0034] When the screw is assembled onto the valve body 6, the movement control cylinder 45 drives the guide slide 46 to move on the guide slide rail 47, thereby moving the position of the electric screwdriver 42. This causes the strongly magnetized bit 41 on the electric screwdriver 42 to attract the screw. Then, the movement control cylinder 45 moves the screw to the side of the valve body 6, and the electric screwdriver 42 drives the strongly magnetized bit 41 to rotate, precisely screwing the screw into the pre-set screw hole of the valve body 6 with stable torque and speed. This completes the entire assembly process of the screw and the valve body 6, achieving automated and high-precision assembly operations.

[0035] Specifically, the product fixing fixture mechanism 5 includes a fixture frame 51 and three fixtures 52. The fixture frame 51 is mounted on the mounting base plate 1, and the three fixtures 52 are detachably mounted on the fixture frame 51. The three fixtures 52 are used to fix the fixtures 52 of the valve body 6 so that the screws can be tightened onto the valve body 6 later.

[0036] Compared with manual assembly, this utility model has the advantages of low employee skill requirements and guaranteed assembly efficiency. Through modular structure, each module is relatively independent, the structure is simple and maintenance is convenient. By changing the product fixture 52 and a few accessories, it can be quickly adapted to similar products, achieving rapid model changeover.

[0037] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A simple valve body assembly device, characterized in that, It includes a mounting base plate (1) and a material feeding mechanism (2), a movable gluing mechanism (3), a movable fastening mechanism (4), and a product fixing clamp mechanism (5) set on the mounting base plate (1); The feeding mechanism (2) is located beside the movable gluing mechanism (3) for feeding and distributing screws; The movable gluing mechanism (3) performs gluing work on the screws; The movable fastening mechanism (4) is horizontally arranged, and the product fixing clamp mechanism (5) is located next to the movable gluing mechanism (3) for fixing the valve body.

2. The simplified valve body assembly equipment according to claim 1, characterized in that: The material feeding mechanism (2) includes a material feeding cylinder (20), a material feeding double needle (21), a material guiding channel plate (22), a side-shifting double rod cylinder (23), a forward-shifting double rod cylinder (24), a material holding and transferring plate (25), a material feeding fixing frame (26), a feeding fixing frame (27), and a material feeding fixing base plate (28). The material distribution and feeding fixing base plate (28) is horizontally set on the mounting base plate (1), and the material distribution fixing frame (26) and the feeding fixing frame (27) are vertically set on the top of the material distribution and feeding fixing base plate (28); The material guide channel plate (22) is located on the material distribution fixing frame (26), the material distribution cylinder (20) is set on the side wall of the material guide channel plate (22), and the material guide channel plate (22) is provided with a channel (29) for placing screws; The material dispensing double needle (21) is connected to the telescopic end of the material dispensing cylinder (20), and the material dispensing double needle (21) can be telescopically inserted into the channel (29) to achieve material dispensing; The side-shifting double-rod cylinder (23) is set on the top of the feeding fixing frame (27), and the forward-shifting double-rod cylinder (24) is located on the telescopic end of the side-shifting double-rod cylinder (23); The material holding and transfer plate (25) is located on the telescopic end of the forward-moving double rod cylinder (24).

3. The simplified valve body assembly equipment according to claim 1, characterized in that: The movable gluing mechanism (3) includes a precision dispensing head (31), a dispensing movable double-rod cylinder (32), and a dispensing cylinder fixing bracket (33); The dispensing cylinder fixing bracket (33) is vertically set on the top of the mounting base plate (1), and the dispensing moving double rod cylinder (32) is set on the dispensing cylinder fixing bracket (33); The precision dispensing head (31) is located on the telescopic end of the dispensing moving double rod cylinder (32).

4. The simplified valve body assembly equipment according to claim 1, characterized in that: The movable fastening mechanism (4) includes a strongly magnetized screwdriver bit (41), an electric screwdriver (42), an electric screwdriver fixing seat (43), a buffer spring (44), a movable control cylinder (45), a guide slide (46), a guide slide rail (47), and a fastening fixing base plate (48). The fastening and fixing base plate (48) is horizontally set on the mounting base plate (1), and the guide slide rail (47) is horizontally set on the fastening and fixing base plate (48); The guide slide (46) is slidably connected to the guide slide rail (47), and the movement control cylinder (45) is horizontally set on the fastening and fixing base plate (48); The telescopic end of the moving control cylinder (45) is connected to the guide slide (46), the electric screwdriver fixing seat (43) is slidably connected to the guide slide (46), and the two ends of the buffer spring (44) are connected to the electric screwdriver fixing seat (43) and the guide slide (46); The electric screwdriver (42) is horizontally mounted on the electric screwdriver holder (43), and the strongly magnetized screwdriver bit (41) is mounted on the rotating end of the electric screwdriver (42).

5. A simplified valve body assembly device according to claim 1, characterized in that: The product fixing clamp mechanism (5) includes a clamp frame (51) and three clamps (52). The clamp frame (51) is mounted on the mounting base plate (1), and the three clamps (52) are detachably mounted on the clamp frame (51).

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