A bevel cutting and grinding apparatus

Abstract

The utility model discloses a kind of groove cutting and polishing equipment, and groove cutting and polishing equipment is used to cut and polish metal workpiece, and groove cutting and polishing equipment includes the carrying device of carrying metal workpiece, the cutting device of cutting metal workpiece and the polishing device of polishing metal workpiece.The groove cutting and polishing equipment of the utility model can replace artificial to realize the automation of groove cutting and polishing, improve processing efficiency, reduce scrap rate, and then reduce the production cost of enterprise, improve the economic benefit of enterprise.

Description

Technical Field

[0001] This utility model belongs to the technical field of metal processing equipment, specifically relating to a bevel cutting and grinding equipment. Background Technology

[0002] Welding is a key manufacturing process in traditional industries and a typical application area for robotic intelligent manufacturing. In recent years, enterprises have been facing problems such as labor shortages, an aging workforce of manual welders, a decline in the number of young welding technicians, welding pollution, low efficiency, and unstable welding quality. Among these issues, loading and unloading materials and grinding bevels still require manual labor, which is labor-intensive and inefficient.

[0003] Replacing manual labor with robots can not only improve the working environment, reduce labor intensity, and increase production efficiency, but more importantly, it ensures the consistency of product quality, which is crucial for guaranteeing the welding quality of mass-produced products.

[0004] Replacing human labor with robots is an inevitable trend for future enterprise development. To achieve automated production line operations, complete the continuous and automated production of standard mid-section tank products, reduce the labor intensity of workers, improve the working environment, increase production efficiency, and realize the company's "machine replacement" principle, we aim to lay a solid foundation for the company's transformation and upgrading towards intelligent manufacturing. Summary of the Invention

[0005] The technical problem to be solved by this utility model is to provide a bevel cutting and grinding equipment. The bevel cutting and grinding equipment of this utility model can realize the automation of bevel cutting and grinding, improve processing efficiency, reduce scrap rate, and thus reduce the production cost of enterprises and improve the economic benefits of enterprises.

[0006] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows:

[0007] A bevel cutting and grinding device is provided, which is used to cut and grind metal workpieces. The bevel cutting and grinding device includes a conveying device for transporting the metal workpiece, a cutting device for cutting the metal workpiece, and a grinding device for grinding the metal workpiece.

[0008] Furthermore, the handling device includes a handling robot, on which a suction cup gripper is fixedly mounted, and an electromagnet is mounted on the suction cup gripper.

[0009] Furthermore, the cutting device includes a cutting robot and a cutting frame, the cutting frame being used to place the metal workpiece.

[0010] Furthermore, the cutting frame is also provided with multiple support members, which are used to support the metal workpiece.

[0011] Furthermore, the support member is a columnar support member.

[0012] Furthermore, the grinding device includes a grinding frame, on which an X-axis limiting mechanism and a Y-axis limiting mechanism are provided for limiting the position of the metal workpiece.

[0013] Furthermore, the grinding frame includes a top plate, and the X-direction limiting mechanism includes an X-direction fixed limiting plate fixedly disposed on the upper surface of the top plate. The X-direction limiting mechanism also includes an X-direction power component, and the actuating end of the X-direction power component is provided with an X-direction movable limiting plate. The X-direction movable limiting plate is disposed opposite to the X-direction fixed limiting plate.

[0014] Furthermore, the Y-direction limiting mechanism includes a Y-direction power member disposed on one side of the top plate, and a Y-direction limiting plate disposed on the actuating end of the Y-direction power member. On the opposite side of the Y-direction power member, a Z-direction power member is also disposed on the grinding frame, the upper end of the Z-direction power member being the actuating end, and a Y-direction baffle disposed on the upper end of the Z-direction power member, the Y-direction baffle being disposed opposite to the Y-direction limiting plate.

[0015] Furthermore, the grinding device also includes a grinding assembly for grinding the metal workpiece, the grinding assembly including a grinding wheel and a grinding power component, the grinding power component driving the grinding wheel to rotate.

[0016] Furthermore, the polishing component is disposed on the suction cup gripper.

[0017] Due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0018] The bevel cutting and grinding equipment is used to cut and grind metal workpieces. It includes a workpiece handling device, a workpiece cutting device, and a workpiece grinding device. This invention automates bevel cutting and grinding, replacing manual labor, improving processing efficiency, reducing scrap rates, and consequently lowering production costs and increasing economic benefits for enterprises. Attached Figure Description

[0019] Figure 1 This is a perspective view of the bevel cutting and grinding equipment of this utility model;

[0020] Figure 2 yes Figure 1 Enlarged perspective view of the conveying device;

[0021] Figure 3 yes Figure 1 Enlarged 3D view of the cutting device and dust removal device;

[0022] Figure 4yes Figure 1 An enlarged 3D view of the grinding device;

[0023] Figure 5 It is a picture Figure 1 Schematic diagram of the grinding device;

[0024] Figure 6 This is an enlarged 3D view of the material frame in section 1;

[0025] In the diagram, 1. Handling device; 11. Handling robot; 12. Suction cup gripper; 121. Electromagnet; 2. Cutting device; 21. Cutting frame; 22. Support component; 23. Cutting robot; 3. Grinding device; 31. Grinding frame; 311. Top plate; 32. X-axis power component; 33. X-axis movable limit plate; 34. X-axis fixed limit plate; 35. Y-axis power component; 36. Z-axis power component; 37. Grinding wheel; 38. Grinding power component; 39. Y-axis limit plate; 310. Y-axis baffle; 4. Dust removal device; 5. Material frame; 51. Frame body; 52. Lifting lug. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0027] The bevel cutting and grinding equipment of this invention is used to cut and grind metal workpieces.

[0028] Combination Figure 1 As shown, the bevel cutting and grinding equipment includes a conveying device 1 for transporting metal workpieces, a cutting device 2 for cutting metal workpieces, and a grinding device 3 for grinding metal workpieces.

[0029] Combination Figure 1 as well as Figure 2 As shown, the handling device 1 includes a handling robot 11, on which a suction cup gripper 12 is fixedly mounted, and an electromagnet 121 is mounted on the suction cup gripper 12. Both the handling robot 11 and the suction cup gripper 12 are outsourced components, and their structure, working principle and working process are common knowledge to those skilled in the art, and will not be described in detail here.

[0030] Combination Figure 1 as well as Figure 3 As shown, the cutting device 2 includes a cutting robot 23 and a cutting frame 21. The cutting frame 21 is used to place metal workpieces, and the cutting robot 23 is located on one side of the cutting frame 21.

[0031] Preferably, a plurality of support members 22 are also provided on the cutting frame 21, the support members 22 being used to support the metal workpiece.

[0032] More preferably, the support member 22 is a columnar support member 22.

[0033] Preferably, a dust removal device 4 is also provided next to the cutting device 2. The dust removal device 4 is an outsourced component. The structure, working principle and working process of the dust removal device 4 are common knowledge to those skilled in the art, and will not be described in detail here.

[0034] Combination Figure 1 , Figure 2 , Figure 4 as well as Figure 5 As shown in the figure, the grinding device 3 includes a grinding frame 31, on which an X-axis limiting mechanism and a Y-axis limiting mechanism are provided for limiting the metal workpiece.

[0035] Preferably, the grinding frame 31 includes a top plate 311, and the X-direction limiting mechanism includes an X-direction fixed limiting plate 34 fixedly disposed on the upper surface of the top plate 311. The X-direction limiting mechanism also includes an X-direction power member 32, and the actuating end of the X-direction power member 32 is provided with an X-direction movable limiting plate 33. The X-direction movable limiting plate 33 is disposed opposite to the X-direction fixed limiting plate 34.

[0036] More preferably, the Y-direction limiting mechanism includes a Y-direction power member 35 disposed on one side of the top plate 311, and a Y-direction limiting plate 39 disposed on the actuating end of the Y-direction power member 35. On the opposite side of the Y-direction power member 35, a Z-direction power member 36 is also disposed on the grinding frame 31. The upper end of the Z-direction power member 36 is the actuating end, and a Y-direction baffle 310 is disposed on the upper end of the Z-direction power member 36. The Y-direction baffle 310 is disposed opposite to the Y-direction limiting plate 39.

[0037] Preferably, the X-direction power component 32 is disposed below the top plate 311.

[0038] Preferably, there are two Y-axis power components 35, and correspondingly, there are also two Y-axis limiting plates 39. There are two Z-axis power components 36, and correspondingly, there are also two Y-axis baffles 310.

[0039] Preferably, the grinding device 3 further includes a grinding assembly for grinding metal workpieces, the grinding assembly including a grinding wheel 37 and a grinding power component 38, the grinding power component 38 driving the grinding wheel 37 to rotate.

[0040] More preferably, the grinding component is mounted on the suction cup gripper 12.

[0041] Combination Figure 1 as well as Figure 5 As shown in the figure, preferably, the cutting and grinding equipment also includes a material frame 5, which is used to place the metal workpiece to be processed or to place the metal workpiece that has been processed.

[0042] Preferably, the material frame 5 includes a frame body 51, and a lifting lug 52 is provided at the upper end of the frame body 51 to facilitate the handling of the material frame 5.

[0043] In this embodiment, multiple material frames 5 are provided.

[0044] In this embodiment, the X-axis power component 32, Y-axis power component 35, Z-axis power component 36 and grinding power component 38 can be cylinders, hydraulic cylinders, electric cylinders or other conventional power components that can provide power, which will not be described in detail here.

[0045] The process of processing metal workpieces using the beveling and grinding equipment of this utility model is described in detail below:

[0046] When the suction cup gripper 12 is powered on, under the action of the handling robot 11, the suction cup gripper 12 picks up the metal workpiece to be processed from the material frame 5, places the metal workpiece to be processed on the cutting frame 21, and supports it with the support member 22. When the suction cup gripper 12 is powered off, the metal workpiece to be processed remains on the cutting frame 21, and the handling robot 11 withdraws. The cutting robot 23 cuts the metal workpiece. After cutting, the cutting robot 23 withdraws, the transport robot 11 takes position, the suction cup gripper 12 is powered on, grabs the cut metal workpiece and transfers it to the grinding frame 31. The X-axis power component 32 is activated, using the X-axis movable limit plate 33 and the X-axis fixed limit plate 34 to limit the metal workpiece in the X-axis. At the same time, the Y-axis power component 35 and the Z-axis power component 36 are activated, using the Y-axis limit plate 39 and the Y-axis baffle 310 to limit the metal workpiece in the Y-axis. Then, the suction cup gripper 12 is de-energized, the grinding power component 38 drives the grinding wheel 37 to rotate, and the grinding wheel 37 grinds the metal workpiece. After grinding, the suction cup gripper 12 is powered on, and the transport robot 11 transports the ground metal workpiece to the material frame 5. The metal workpiece processing is completed.

[0047] Repeat the above process to process other metal workpieces.

[0048] The technical features with serial numbers mentioned in this manual (such as X-direction power component, X-direction movable limit plate, X-direction fixed limit plate, Y-direction power component, Z-direction power component, Y-direction limit plate, Y-direction baffle, etc.) are only for distinguishing each technical feature and do not represent the positional relationship, installation sequence, or working sequence of each technical feature.

[0049] In the description of this specification, it should be understood that the orientation or positional relationship described by terms such as "top plate" and "upper end" is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing this utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this utility model.

[0050] While specific embodiments of this utility model have been described above, those skilled in the art should understand that the described embodiments are merely some, not all, embodiments of this utility model. These are merely illustrative examples, and the scope of protection of this utility model is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of this utility model and without any inventive effort, but all such changes and modifications fall within the scope of protection of this utility model.

Claims

1. A bevel cutting and grinding device, wherein the bevel cutting and grinding device is used for cutting and grinding metal workpieces, characterized in that, The beveling and grinding equipment includes a transport device for transporting the metal workpiece, a cutting device for cutting the metal workpiece, and a grinding device for grinding the metal workpiece.

2. The beveling and grinding equipment as described in claim 1, characterized in that, The handling device includes a handling robot, on which a suction cup gripper is fixedly installed, and an electromagnet is installed on the suction cup gripper.

3. The beveling and grinding equipment as described in claim 1, characterized in that, The cutting device includes a cutting robot and a cutting frame, the cutting frame being used to place the metal workpiece.

4. The beveling and grinding equipment as described in claim 3, characterized in that, The cutting frame is also provided with multiple support members, which are used to support the metal workpiece.

5. The beveling and grinding equipment as described in claim 4, characterized in that, The support member is a columnar support member.

6. The beveling and grinding equipment as described in claim 2, characterized in that, The grinding device includes a grinding frame, on which are provided an X-axis limiting mechanism and a Y-axis limiting mechanism for limiting the position of the metal workpiece.

7. The beveling and grinding equipment as described in claim 6, characterized in that, The grinding frame includes a top plate, and the X-axis limiting mechanism includes an X-axis fixed limiting plate fixedly disposed on the upper surface of the top plate. The X-axis limiting mechanism also includes an X-axis power component, and the actuating end of the X-axis power component is provided with an X-axis movable limiting plate. The X-axis movable limiting plate is disposed opposite to the X-axis fixed limiting plate.

8. The beveling and grinding equipment as described in claim 7, characterized in that, The Y-axis limiting mechanism includes a Y-axis power member disposed on one side of the top plate. The actuating end of the Y-axis power member is provided with a Y-axis limiting plate. On the opposite side of the Y-axis power member, the grinding frame is also provided with a Z-axis power member. The upper end of the Z-axis power member is the actuating end. The upper end of the Z-axis power member is provided with a Y-axis baffle. The Y-axis baffle is disposed opposite to the Y-axis limiting plate.

9. The beveling and grinding equipment as described in claim 8, characterized in that, The grinding device further includes a grinding assembly for grinding the metal workpiece. The grinding assembly includes a grinding wheel and a grinding power component, and the grinding power component drives the grinding wheel to rotate.

10. The beveling and grinding equipment as described in claim 9, characterized in that, The polishing component is mounted on the suction cup gripper.

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