Mechanical part machining device with waste collecting function
Patent Information
- Application Number
- CN202522097159.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0002]在机械零件加工行业中,随着制造业对生产效率和加工质量要求的不断提升,传统的机械零件加工设备逐渐暴露出诸多问题,目前,现有机械零件加工设备存在以下两个主要问题:其一,传统加工设备多为单工位加工,零件需人工频繁上下料和转移工位,导致加工效率低下,难以满足大规模生产需求,其二,在零件加工过程中,产生的废料往往直接散落于加工区域,缺乏有效的收集处理机制,不仅会影响加工环境的整洁,还可能导致废料混入加工流程,影响零件加工精度,同时增加了人工清理的工作量和成本,因此,需要设计一种具有废料收集功能的机械零件加工装置来解决上述问题
1、本实用新型中,通过多工位加工机构,驱动电机带动转动块,配合偏心轴杆、间歇块实现转台间歇转动,六个放置槽间歇性到达加工位置,减少人工干预,大幅提升加工效率,满足大规模生产需求;
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Figure CN224658717U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical parts processing equipment, and in particular to a mechanical parts processing device with waste collection function. Background Technology
[0002] In the mechanical parts processing industry, with the continuous improvement of manufacturing requirements for production efficiency and processing quality, traditional mechanical parts processing equipment has gradually exposed many problems. Currently, existing mechanical parts processing equipment has the following two main problems: First, traditional processing equipment is mostly single-station processing, requiring frequent manual loading and unloading and station transfer of parts, resulting in low processing efficiency and difficulty in meeting the needs of large-scale production. Second, during the parts processing, the waste generated is often directly scattered in the processing area, lacking an effective collection and treatment mechanism. This not only affects the cleanliness of the processing environment but may also lead to waste being mixed into the processing flow, affecting the processing accuracy of parts. At the same time, it increases the workload and cost of manual cleaning. Therefore, it is necessary to design a mechanical parts processing device with waste collection function to solve the above problems. Utility Model Content
[0003] The main purpose of this utility model is to provide a mechanical parts processing device with waste collection function, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A mechanical parts processing device with waste collection function includes a base, a groove is opened in the middle of the front end of the base, a partition is fixedly connected between the middle of the left groove wall and the middle of the right groove wall, a multi-station processing mechanism is fixedly connected to the lower right part of the partition, a support plate is fixedly connected to the upper rear part of the base, and a drilling mechanism is fixedly connected to the upper end of the support plate. The drilling mechanism includes a second cylinder, the output end of which passes through a support plate and is fixedly connected to a stabilizing plate. Guide rods are fixedly connected to the four corners of the upper end of the stabilizing plate. The lower wall of the stabilizing plate is rotatably connected to the drilling equipment body. A sensor is provided on the lower right side of the stabilizing plate. The second cylinder is fixedly connected to the upper front part of the support plate.
[0005] Preferably, the multi-station processing mechanism includes a drive motor, the output end of which passes through the partition and is fixedly connected to a rotating block. An eccentric shaft is fixedly connected to the right side of the rotating block, and an intermittent block is rotatably connected to the left side of the rotating block. The outer surface of the intermittent block has six first intermittent shaft grooves and six second intermittent arc-shaped grooves. A rotating column is inserted and fixedly connected to the upper middle part of the intermittent block. A collecting component is fixedly connected to the upper end of the rotating column. A fixing component is fixedly connected to the upper middle part of the collecting component. The drive motor is fixedly connected to the lower right part of the partition.
[0006] Preferably, the collecting assembly includes a turntable with six placement slots at its upper end. Each placement slot is fixedly connected to a connecting steel mesh plate. The outer surface of the turntable has six drawer slots, each containing a collecting drawer that is slidably installed. The turntable is fixedly connected to the upper end of a rotating column.
[0007] Preferably, the fixing component includes a first cylinder, and a hexagonal block is fixedly connected to the output end of the fixing component. A pressure block is fixedly connected to the outer side of each hexagonal block. There are six pressure blocks, and an anti-slip pad is fixedly connected to the bottom of each pressure block. The bottom of the first cylinder is fixedly connected to the middle of the lower wall of the circular groove.
[0008] Preferably, the six first intermittent shaft grooves and the six second intermittent arc-shaped grooves are all arranged in a ring-shaped staggered pattern with the central axis of the intermittent block as the center.
[0009] Preferably, the six placement slots are arranged in a circular array with the central axis of the turntable as the center, and the six drawer slots are evenly distributed along the circumference at the corresponding placement slot positions. The collection drawers are located directly below the connecting steel mesh plate.
[0010] Preferably, the length of the pressing block is equal to the width of the placement groove, and the pressing blocks are distributed equidistantly on the outer edge of the pressing block with the hexagonal block as the center.
[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. In this utility model, a multi-station processing mechanism is used to drive a rotating block with a drive motor, which, together with an eccentric shaft and an intermittent block, enables the turntable to rotate intermittently. The six placement slots intermittently reach the processing position, reducing manual intervention, greatly improving processing efficiency, and meeting the needs of large-scale production. 2. In this utility model, by utilizing the structural design of the connecting steel mesh plate and the collection drawer inside the collection component, during drilling, the waste material can fall directly into the collection drawer directly below through the connecting steel mesh plate, effectively preventing the waste material from scattering and preventing the waste material from mixing into the processing flow and affecting the accuracy. At the same time, it simplifies the waste material cleaning process and reduces the amount and cost of manual cleaning. Attached Figure Description
[0012] Figure 1 This is a first-view structural schematic diagram of a mechanical parts processing device with waste collection function according to the present invention; Figure 2 This is a second-view structural schematic diagram of a mechanical parts processing device with waste collection function according to the present invention; Figure 3 This is a schematic diagram of the disassembled structure of the collection component of a mechanical parts processing device with waste collection function according to the present invention; Figure 4 This is a schematic diagram of the fixed component structure of a mechanical parts processing device with waste collection function according to this utility model; Figure 5 This is a schematic diagram of the drilling mechanism of a mechanical parts processing device with waste collection function according to the present invention.
[0013] In the diagram: 1. Base; 2. Groove; 3. Partition; 4. Multi-station processing mechanism; 5. Support plate; 6. Drilling mechanism; 41. Drive motor; 42. Rotating block; 43. Eccentric shaft; 44. Intermittent block; 45. First intermittent shaft groove; 46. Second intermittent arc groove; 47. Rotating column; 48. Collection assembly; 49. Fixing assembly; 481. Turntable; 482. Placement groove; 483. Connecting steel mesh plate; 484. Circular groove; 485. Collection drawer; 486. Drawer groove; 491. First cylinder; 492. Hexagonal block; 493. Pressure block; 494. Anti-slip pad; 61. Second cylinder; 62. Stabilizing plate; 63. Guide rod; 64. Sensor; 65. Drilling equipment body. Detailed Implementation
[0014] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0015] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0017] Please see Figure 1-5 This utility model provides a technical solution: A mechanical parts processing device with waste collection function includes a base 1, a groove 2 is opened in the middle of the front end of the base 1, a partition 3 is fixedly connected between the middle of the left groove wall and the middle of the right groove wall of the groove 2, a multi-station processing mechanism 4 is fixedly connected to the lower right part of the partition 3, a support plate 5 is fixedly connected to the upper rear part of the base 1, and a drilling mechanism 6 is fixedly connected to the upper end of the support plate 5.
[0018] In this embodiment, the drilling mechanism 6 includes a second cylinder 61. The output end of the second cylinder 61 passes through the support plate 5 and is fixedly connected to a stabilizing plate 62. Guide rods 63 are fixedly connected to the four corners of the upper end of the stabilizing plate 62. The lower wall of the stabilizing plate 62 is rotatably connected to the drilling equipment body 65. A sensor 64 is provided on the lower right side of the stabilizing plate 62. The second cylinder 61 is fixedly connected to the upper front part of the support plate 5.
[0019] Through the above scheme: when the drilling mechanism 6 is working, the second cylinder 61 is activated, and its output end pushes the stabilizing plate 62 downward. The guide rods 63 at the four corners of the upper end of the stabilizing plate 62 slide along a fixed direction, which plays a stabilizing and guiding role, preventing the stabilizing plate 62 from shifting and ensuring accurate drilling position. At the same time, an LVDT displacement sensor 64 is set on the lower right side of the stabilizing plate 62 to monitor the downward position in real time. When the appropriate position is reached, the drilling equipment body 65 begins to drill the part. This scheme, through the cooperation of the second cylinder 61 and the guide rods 63, ensures the stability and accuracy of the movement of the drilling mechanism 6. The LVDT displacement sensor 64 has the characteristics of high precision and strong anti-interference ability, which can achieve precise positioning, ensure the accuracy of drilling depth and position, and effectively improve the quality and efficiency of drilling of mechanical parts.
[0020] In this embodiment, the multi-station processing mechanism 4 includes a drive motor 41. The output end of the drive motor 41 passes through the partition 3 and is fixedly connected to a rotating block 42. An eccentric shaft 43 is fixedly connected to the right side of the rotating block 42, and an intermittent block 44 is rotatably connected to the left side of the rotating block 42. The outer surface of the intermittent block 44 has six first intermittent shaft grooves 45 and six second intermittent arc-shaped grooves 46 respectively. A rotating column 47 is fixedly connected to the middle of the upper end of the intermittent block 44. A collecting assembly 48 is fixedly connected to the upper end of the rotating column 47. A fixing assembly 49 is fixedly connected to the middle of the upper end of the collecting assembly 48. The drive motor 41 is fixedly connected to the lower right side of the partition 3. The collecting assembly 48 includes a turntable 481. The upper end of the turntable 481 has six placement slots 482. A connecting steel mesh plate 483 is fixedly connected in each placement slot 482. The outer surface of the turntable 481 has six drawer slots 486. A collecting drawer 485 is slidably installed in each drawer slot 486. The turntable 481 is fixedly connected to the middle of the upper end of the partition 3. The fixed assembly 49, which is fixedly connected to the upper end of the rotating column 47, includes a first cylinder 491. A hexagonal block 492 is fixedly connected to the output end of the fixed assembly 49. Six pressure blocks 493 are fixedly connected to the outer sides of each hexagonal block 492. Anti-slip pads 494 are fixedly connected to the bottom of each pressure block 493. The bottom of the first cylinder 491 is fixedly connected to the middle of the lower groove wall of the circular groove 484. The six first intermittent shaft grooves 45 and the six second intermittent arc-shaped grooves 46 are all... The six placement slots 482 are arranged in a ring-shaped staggered pattern with the central axis of the intermittent block 44 as the center. The six drawer slots 486 are evenly distributed along the circumference at the corresponding placement slots 482. The collection drawers 485 are located directly below the connecting steel mesh plate 483. The length of the pressure block 493 is equal to the width of the placement slot 482, and the pressure blocks 493 are equidistantly distributed on the outer edge of the pressure block 493 with the hexagonal block 492 as the center.
[0021] Through the above scheme: When the multi-station processing mechanism 4 is working, the drive motor 41 starts and drives the rotating block 42 to rotate. The eccentric shaft 43 on the right side of the rotating block 42 slides in the first intermittent shaft groove 45 and the second intermittent arc groove 46 of the intermittent block 44. Because the six first intermittent shaft grooves 45 and the six second intermittent arc grooves 46 are arranged in a ring and staggered pattern, the intermittent block 44 can achieve intermittent rotation. The intermittent block 44 drives the turntable 481 of the collecting assembly 48 to rotate through the rotating column 47. The six placement slots 482 arranged in a ring array on the turntable 481 then rotate intermittently to the processing position. After the part is placed in the placement slot 482, the first cylinder 491 of the fixing assembly 49 starts and pushes the hexagonal block 492 and the six pressure blocks 493 on the outside to descend. The anti-slip bottom of the pressure block 493 The pad 494 firmly presses the part into the placement groove 482, and the length of the pressure block 493 is equal to the width of the placement groove 482 to ensure the pressing effect. The waste generated by drilling falls into the collection drawer 485 in the drawer groove 486 directly below through the connecting steel mesh plate 483 in the placement groove 482. This scheme realizes the intermittent rotation of the turntable 481 through the cooperation of the drive motor 41, the rotating block 42, the eccentric shaft 43 and the intermittent block 44, so that the part can be transferred between multiple workstations, improving the processing efficiency. The fixed component 49 ensures that the part remains stable during the processing, improving the processing accuracy. The waste falls into the collection drawer 485 through the connecting steel mesh plate 483, which is convenient for centralized collection and cleaning, keeping the processing environment clean. The overall structure is compact and reasonably designed, effectively improving the processing quality of mechanical parts.
[0022] It should be noted that this utility model is a mechanical parts processing device with a waste collection function. When the mechanical parts processing device with a waste collection function is working, the drive motor 41 starts, and its output end drives the rotating block 42 to rotate. The eccentric shaft 43 on the right side of the rotating block 42 cooperates with the six first intermittent shaft grooves 45 and six second intermittent arc grooves 46 on the outer surface of the intermittent block 44 to make the intermittent block 44 rotate intermittently. The intermittent block 44 drives the collection assembly 48 to rotate through the rotating column 47. In the collection assembly 48, the six placement grooves 482 on the turntable 481 are used to place the parts to be processed. The connecting steel mesh plate 483 facilitates the waste to fall into the collection tray 485 below. After the parts are placed in the placement grooves 482, the first cylinder 491 starts, and its output... The end drives the hexagonal block 492 to move downwards, and the six pressure blocks 493 descend accordingly. The anti-slip pads 494 at the bottom firmly press the parts into the placement groove 482. When the collection component 48 rotates to position the parts below the drilling mechanism 6, the second cylinder 61 is activated. The output end drives the stabilizing plate 62 and the drilling equipment body 65 fixed on it to descend. The guide rods 63 at the four corners of the stabilizing plate 62 play a guiding role. At the same time, the sensor 64 on the lower right side of the stabilizing plate 62 monitors the descent position. The drilling equipment body 65 drills the parts. The waste generated during processing falls into the collection drawer 485 below through the connecting steel mesh plate 483. After completing the processing of one station, the multi-station processing mechanism 4 is activated again, driving the turntable 481 to rotate to the next station to continue processing.
[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A mechanical parts processing device with waste collection function, comprising a base (1), characterized in that: The base (1) has a groove (2) in the middle of its front end. A partition (3) is fixedly connected between the middle of the left groove wall and the middle of the right groove wall of the groove (2). A multi-station processing mechanism (4) is fixedly connected to the lower right end of the partition (3). A support plate (5) is fixedly connected to the upper rear end of the base (1). A drilling mechanism (6) is fixedly connected to the upper end of the support plate (5). The drilling mechanism (6) includes a second cylinder (61), the output end of which passes through the support plate (5) and is fixedly connected to a stabilizing plate (62). Guide rods (63) are fixedly connected to the four corners of the upper end of the stabilizing plate (62). The lower wall of the stabilizing plate (62) is rotatably connected to the drilling equipment body (65). A sensor (64) is provided on the lower right side of the stabilizing plate (62). The second cylinder (61) is fixedly connected to the upper front part of the support plate (5).
2. The mechanical parts processing device with waste collection function according to claim 1, characterized in that: The multi-station processing mechanism (4) includes a drive motor (41). The output end of the drive motor (41) passes through the partition (3) and is fixedly connected to a rotating block (42). An eccentric shaft (43) is fixedly connected to the right side of the rotating block (42). An intermittent block (44) is rotatably connected to the left side of the rotating block (42). The outer surface of the intermittent block (44) is respectively provided with six first intermittent shaft grooves (45) and six second intermittent arc grooves (46). A rotating column (47) is inserted and fixedly connected to the middle of the upper end of the intermittent block (44). A collecting component (48) is fixedly connected to the upper end of the rotating column (47). A fixing component (49) is fixedly connected to the middle of the upper end of the collecting component (48). The drive motor (41) is fixedly connected to the lower right side of the partition (3).
3. The mechanical parts processing device with waste collection function according to claim 2, characterized in that: The collection component (48) includes a turntable (481), the upper end of which has six placement slots (482), each of which is fixedly connected to a connecting steel mesh plate (483). The outer surface of the turntable (481) has six drawer slots (486), each of which has a collection drawer (485) slidably installed. The turntable (481) is fixedly connected to the upper end of the rotating column (47).
4. A mechanical parts processing device with waste collection function according to claim 2, characterized in that: The fixing component (49) includes a first cylinder (491). A hexagonal block (492) is fixedly connected to the output end of the fixing component (49). A pressure block (493) is fixedly connected to the outer side of each hexagonal block (492). There are six pressure blocks (493). An anti-slip pad (494) is fixedly connected to the bottom of each pressure block (493). The bottom of the first cylinder (491) is fixedly connected to the middle of the lower groove wall of the circular groove (484).
5. A mechanical parts processing device with waste collection function according to claim 2, characterized in that: The six first intermittent shaft grooves (45) and the six second intermittent arc grooves (46) are all arranged in a ring-shaped staggered pattern with the central axis of the intermittent block (44) as the center.
6. A mechanical parts processing device with waste collection function according to claim 3, characterized in that: The six placement slots (482) are arranged in a circular array with the central axis of the turntable (481) as the center. The six drawer slots (486) are evenly distributed along the circumference at the corresponding placement slots (482). The collection drawers (485) are located directly below the connecting steel mesh plate (483).
7. A mechanical parts processing device with waste collection function according to claim 4, characterized in that: The length of the pressure block (493) is equal to the width of the placement groove (482), and the pressure blocks (493) are distributed equidistantly on the outer edge of the pressure block (493) with the hexagonal block (492) as the center.