Clamping device for machining of aluminum parts

Abstract

A kind of clamping device for aluminum part processing, including pedestal, the right end of the top of pedestal is provided with first round hole, the axis of first round hole is vertically arranged, the left end of the top of pedestal is provided with first installation slot, first installation slot is communicated with first round hole, the left end of the top in first installation slot is provided with second round hole, the axis of second round hole is vertically arranged, the top in second round hole is provided with integrally formed cylindrical protrusion, the axis of cylindrical protrusion is collinear with the axis of second round hole, the left end of the bottom of pedestal is provided with third round hole, the axis of third round hole is collinear with the axis of cylindrical protrusion, the right end of the bottom of pedestal is provided with second installation slot, the left and right sides of the front end of pedestal are provided with integrally formed first rectangular protrusion, can realize the accurate positioning of aluminum piece in multiple directions, avoid the deviation, shaking in the aluminum part processing process caused by the single positioning point or the mismatch of positioning structure of traditional clamping device, shorten the replacement workpiece time, and then improve the overall processing efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum parts processing equipment, and in particular to a clamping device for aluminum parts processing. Background Technology

[0002] Aluminum alloy parts are widely used in aerospace, automotive electronics, mold making, and general equipment. They are characterized by low density, high thermal conductivity, and good machinability. However, their low elastic modulus, low surface hardness, and high coefficient of thermal expansion make them highly sensitive to clamping methods during CNC milling, drilling, tapping, and five-axis machining. Current production methods commonly use general-purpose machine vises with soft jaws, T-slot clamping plates, vacuum adsorption tables, expansion mandrels or expansion sleeves, adhesive wax for holding, and special rollers for extruded profiles for clamping to achieve positioning and clamping.

[0003] The existing technical solutions have the following drawbacks: Existing clamping technologies require multi-face machining when dealing with complex cavities or irregularly shaped parts. General-purpose fixtures have difficulty taking into account the correlation accuracy of hole positions, shapes and surface shapes when converting references. The consistency of repeated clamping and positioning is poor. At the same time, they cannot achieve quick changeover and adapt to multiple types of aluminum parts. Utility Model Content

[0004] The purpose of this invention is to provide a clamping device for aluminum parts processing, so as to solve the problems existing in the prior art.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0006] A clamping device for processing aluminum parts includes a base. A first circular hole is provided at the right end of the top of the base, with its axis vertically aligned. A first mounting groove is provided at the left end of the top of the base, communicating with the first circular hole. A second circular hole is provided at the left end of the top of the first mounting groove, with its axis vertically aligned. An integrally formed cylindrical protrusion is provided at the top of the second circular hole, with its axis collinear with the axis of the second circular hole. A third circular hole is provided at the left end of the bottom of the base, with its axis collinear with the axis of the cylindrical protrusion. A second mounting groove is provided at the right end of the bottom of the base. Integrally formed first rectangular protrusions are provided on both the left and right sides of the front end of the base.

[0007] By adopting the above technical solution, the combined design of the first circular hole, the first mounting groove, the second circular hole, and the cylindrical protrusion on the top of the base can achieve precise positioning of aluminum parts in multiple directions and with multiple references. This avoids the offset and shaking of aluminum parts during processing caused by the single positioning point or mismatched positioning structure of traditional clamping devices. This solves the problem of difficulty in ensuring the positional accuracy of aluminum parts after clamping, ensuring that the processing dimensions meet the design requirements. Stable clamping reduces downtime for adjustment during processing and shortens the preparation time when changing workpieces, thereby improving the overall processing efficiency.

[0008] In a further embodiment, a first rectangular groove is provided at the top right end of the second mounting groove, a second rectangular groove is provided at the front end of the first rectangular groove, the rear end face of the second rectangular groove is completely open and communicates with the first rectangular groove, a third rectangular groove is provided at the rear end of the first rectangular groove, the front end face of the third rectangular groove is completely open and communicates with the first rectangular groove, and a first through hole is provided in both the second rectangular groove and the third rectangular groove, with the axis of the first through hole being vertically set.

[0009] By adopting the above technical solutions, the utilization rate of installation space is optimized, the overall structural stability and processing convenience are improved, thereby ensuring the reliability of equipment operation and reducing subsequent maintenance costs.

[0010] In a further embodiment, the rectangular protrusion is provided with a second through hole that extends from front to back, and the axis of the second through hole is positioned front to back.

[0011] By adopting the above technical solution, the problem of connecting, positioning or penetrating components in the front-back direction during assembly or use is solved. The through holes with front-back penetration and the front-back axis provide operators with an intuitive and smooth operating path, which facilitates the quick and accurate completion of related operations and effectively improves the work efficiency of assembly or maintenance. In terms of structural stability, the stress dispersion problem of rectangular protrusions when subjected to front-back forces is solved.

[0012] In a further embodiment, the top of the first circular hole is provided with a plurality of upwardly integrally formed arcuate protrusions evenly distributed axially.

[0013] By adopting the above technical solution, the design of the arc protrusion can distribute stress to multiple protrusions and surrounding areas by changing the local structural shape, effectively reducing the stress value at a single point, improving the load-bearing capacity and service life of the overall structure, and the one-piece molding design of the arc protrusion does not require additional connecting parts, simplifying the processing technology. At the same time, the material continuity between the protrusion and the main body of the circular hole ensures the structural strength, thereby improving the operational stability and safety of the entire equipment.

[0014] In a further embodiment, the top of the first circular hole is provided with two integrally formed second rectangular protrusions.

[0015] By adopting the above technical solution, the problem of difficult positioning during use was solved, the stability of the structural connection was improved, and it played a guiding role in the work process, thereby improving production efficiency.

[0016] In a further embodiment, the horizontal axis of the second rectangular protrusion is positioned to the left and right, and the second rectangular protrusion is symmetrical about the horizontal axis of the first circular hole.

[0017] By adopting the above technical solutions, the stress of the surrounding structure can be evenly distributed, effectively avoiding local stress concentration, thereby enhancing the load-bearing capacity and fatigue resistance of the entire structure, extending its service life, and enabling rapid positioning and calibration during operation, reducing errors caused by positioning deviations and improving production efficiency.

[0018] In summary, this utility model has the following beneficial effects:

[0019] 1. The second mounting groove at the right end of the base bottom and the third round hole at the left end of the base bottom enable quick positioning and installation with the machine tool base;

[0020] 2. The first round hole and the first mounting groove on the top of the base enable the simultaneous processing of aluminum parts of various specifications;

[0021] 3. The second through hole on the first rectangular block enables quick positioning and installation. Attached Figure Description

[0022] Figure 1 This is an overall schematic diagram of the present invention, used to illustrate the positional relationship between the second mounting groove and the second circular hole on the top of the base;

[0023] Figure 2 This is a schematic diagram illustrating the positional relationship between the first circular hole and the first mounting groove in this utility model.

[0024] In the figure, 1 is the base; 2 is the first mounting groove; 3 is the first circular hole; 4 is the second circular hole; 5 is the cylindrical protrusion; 6 is the third circular hole; 7 is the second mounting groove; 8 is the first rectangular protrusion; 9 is the first rectangular groove; 10 is the second rectangular groove; 11 is the third rectangular groove; 12 is the first through hole; 13 is the second through hole; 14 is the arc protrusion; and 15 is the second rectangular protrusion. Detailed Implementation

[0025] The present invention will be further described in detail below with reference to the accompanying drawings.

[0026] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to the attached figures. Figure 1 In this specification, the terms "bottom surface" and "top surface," "inner" and "outer" refer to the direction toward or away from the geometry of a specific component. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this specification, "a plurality of" means two or more, unless otherwise explicitly and specifically defined by the direction of the center.

[0027] Example 1:

[0028] like Figure 1 - Figure 2 As shown, a clamping device for processing aluminum parts includes a base 1. A first circular hole 3 is provided at the right end of the top of the base 1, and the axis of the first circular hole 3 is vertically arranged. A first mounting groove 2 is provided at the left end of the top of the base 1. The right end face of the first mounting groove 2 is connected to the left end face of the first circular hole 3, and the left end face of the first mounting groove 2 is completely open. A second circular hole 4 is provided at the left end of the top of the first mounting groove 2, and the axis of the second circular hole 4 is vertically arranged. An integrally formed cylindrical protrusion 5 is provided at the top of the second circular hole 4. The axis of the cylindrical protrusion 5 is collinear with the axis of the second circular hole 4. The height of the cylindrical protrusion 5 is higher than the bottom of the first mounting groove 2. A third circular hole 6 is provided at the left end of the bottom of the base 1, and the axis of the third circular hole 6 is collinear with the axis of the cylindrical protrusion 5. The inner diameter of the third circular hole 6 is smaller than the inner diameter of the cylindrical protrusion 5. A second mounting groove 7 is provided at the right end of the bottom of the base 1. An integrally formed first rectangular protrusion 8 is provided on both the left and right sides of the front end of the base 1.

[0029] A first rectangular groove 9 is provided at the top right end of the second mounting groove 7. The first rectangular groove 9 is located to the right of the second circular hole 4. The axis of the first rectangular groove 9 is arranged front to back. A second rectangular groove 10 is provided at the front end of the first rectangular groove 9. The axis of the second rectangular groove 10 is collinear with the axis of the first rectangular groove 9. The rear end face of the second rectangular groove 10 is completely open and communicates with the first rectangular groove 9. A third rectangular groove 11 is provided at the rear end of the first rectangular groove 9. The axis of the third rectangular groove 11 is collinear with the axis of the first rectangular groove 9. The front end face of the third rectangular groove 11 is completely open and communicates with the first rectangular groove 9. Both the second rectangular groove 10 and the third rectangular groove 11 are provided with a first through hole 12 that runs vertically through the groove. The axis of the first through hole 12 is arranged vertically.

[0030] The first rectangular protrusion 8 is provided with a second through hole 13 that runs through the front and back. The axis of the second through hole 13 is set front and back. The second through hole 13 is used for positioning and installation with the worktable. The top of the first circular hole 3 is axially evenly provided with four upward integrally formed arc protrusions 14. The height of the arc protrusions 14 is the same as the height of the first circular hole 3. The top of the first circular hole 3 is provided with two integrally formed second rectangular protrusions 15. The horizontal axis of the second rectangular protrusions 14 is set left and right. The second rectangular protrusions 15 are symmetrical about the horizontal axis of the first circular hole 3.

[0031] Specific implementation process: Place the base 1 horizontally on the workbench, so that the third circular hole 6 is fitted onto the cylindrical block of the workbench and the second rectangular groove 7 is fitted onto the mounting block of the workbench. Then, fix the base 1 to the workbench through the second through hole 13 on the first rectangular protrusion 8. Then, place the aluminum parts to be processed on the first circular hole 3, the first rectangular groove 9 and the second circular hole 4 on the top of the base 1 respectively. Clamp and fix the aluminum workpiece through the arc protrusion 14 and the second rectangular protrusion 15 on the first circular hole 3.

[0032] In the embodiments disclosed in this utility model, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments disclosed in this utility model according to the specific circumstances.

[0033] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A clamping device for machining aluminum parts, characterized in that: The base (1) includes a base (1), a first circular hole (3) at the right end of the top of the base (1), the axis of the first circular hole (3) is vertically arranged, a first mounting groove (2) at the left end of the top of the base (1) is provided, the first mounting groove (2) is connected to the first circular hole (3), a second circular hole (4) at the left end of the top of the first mounting groove (2) is provided, the axis of the second circular hole (4) is vertically arranged, an integrally formed cylindrical protrusion (5) at the top of the second circular hole (4) is provided, the axis of the cylindrical protrusion (5) is collinear with the axis of the second circular hole (4), a third circular hole (6) at the left end of the bottom of the base (1) is provided, the axis of the third circular hole (6) is collinear with the axis of the cylindrical protrusion (5), a second mounting groove (7) at the right end of the bottom of the base (1), and an integrally formed first rectangular protrusion (8) on both the left and right sides of the front end of the base (1).

2. The clamping device for aluminum part processing according to claim 1, characterized in that: The second mounting groove (7) has a first rectangular groove (9) at the top right end, a second rectangular groove (10) at the front end of the first rectangular groove (9), the rear end face of the second rectangular groove (10) is completely open and communicates with the first rectangular groove (9), a third rectangular groove (11) at the rear end of the first rectangular groove (9), the front end face of the third rectangular groove (11) is completely open and communicates with the first rectangular groove (9), and a first through hole (12) is provided in both the second rectangular groove (10) and the third rectangular groove (11), the axis of the first through hole (12) is vertically set.

3. The clamping device for aluminum part processing according to claim 1, characterized in that: The first rectangular protrusion (8) is provided with a second through hole (13) that runs through the front and back, and the axis of the second through hole (13) is set in the front and back.

4. The clamping device for aluminum part processing according to claim 1, characterized in that: The top of the first circular hole (3) is uniformly provided with four upwardly integrally formed arc protrusions (14).

5. The clamping device for aluminum part processing according to claim 1, characterized in that: The top of the first circular hole (3) is provided with two integrally formed second rectangular protrusions (15).

6. The clamping device for aluminum part processing according to claim 5, characterized in that: The second rectangular protrusion (15) is positioned on the left and right sides of the horizontal axis, and the second rectangular protrusion (15) is symmetrical about the horizontal axis of the first circular hole (3).

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