Aluminum material extrusion cutting device with waste recycling function

CN224658871UActive Publication Date: 2026-08-21JIANGSU HANFENG ALUMINUM CO LTD
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Patent Information

Application Number
CN202522101186.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-08-21
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于,提供一种具有废料回收功能的铝材挤压切断设备,能够解决现有固定结构无法适配废料量波动以及人工收集及单一重力收集方式的局限的问题

Benefits of technology

1、本申请通过设置可调收集机构,可以将传统固定结构的V形支撑缸拆解为两组带斜面的支撑斜台,借助镂空底架内的伺服电机驱动驱动齿,经限位盒稳定后带动两侧齿板同向移动,齿板再联动支撑斜台沿导向滑杆在支撑架内滑动,可灵活调节两斜台间距以改变容纳空间,既避免废料增多时因容量固定需多次停机清理,又无需人员在细窄V槽内收集以提升排料与回收效率,其通过调节斜台间距扩大容量,让一次加工能容纳更多废料,从而解决传统铝材挤压切割设备因V形支撑缸固定开口导致容量固定、当废料增多时需多次停机清理的问题;

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Abstract

The utility model discloses an aluminium material extrusion cutting device with waste recovery function belongs to metal processing technical field, and its technical scheme main points include support frame, the inside swing joint of support frame has adjustable collection mechanism, the front side swing joint of support frame has waste guide mechanism, can with the V -shaped support cylinder of traditional fixed structure disassembles as two groups of support inclined bench with inclined plane, drives the tooth of servo motor drive drive in hollowed -out underframe with the help, moves the both sides tooth plate homeward after the stable of limit box, and tooth plate links to each other again and supports the inclined bench and slides in the support frame along the guide slide bar, can adjust two inclined bench interval flexibly to change the containing space, avoid the problem that when the waste increases, need to stop cleaning many times because of the fixed capacity, and do not need personnel to collect in the narrow V groove to promote the discharge and recovery efficiency, solve the problem that the traditional aluminium material extrusion cutting device causes the fixed capacity of V -shaped support cylinder fixed opening, when the waste increases, need to stop cleaning many times.
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Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, and in particular to an aluminum extrusion and cutting device with waste recycling function. Background Technology

[0002] In the cutting process after aluminum extrusion forming, waste such as cut ends and scraps are easily generated. Traditional processing requires manual collection and separate transportation to recycling equipment, which results in low recycling efficiency, serious resource waste, and additional labor and transportation costs. Moreover, it is difficult to adapt to continuous production. At present, the industrial sector has increased its demand for resource recycling and cost reduction and efficiency improvement. Existing aluminum extrusion cutting equipment that lacks integrated waste recycling function can no longer meet production needs. Therefore, it is urgent to develop equipment with this function.

[0003] In the existing technology, traditional aluminum extrusion and cutting equipment has a fixed capacity due to the fixed opening of the V-shaped support cylinder during the waste recycling process. When the waste increases, it is necessary to stop the machine for cleaning multiple times. In addition, the discharge efficiency is low because it relies on manual collection in the narrow environment of the V-shaped groove and relies solely on gravity without auxiliary guiding flushing.

[0004] Therefore, an aluminum extrusion and cutting device with waste recycling function is proposed. Utility Model Content

[0005] The purpose of this invention is to provide an aluminum extrusion and cutting device with waste recycling function, which can solve the problems that the existing fixed structure cannot adapt to the fluctuation of waste volume and the limitations of manual collection and single gravity collection methods.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an aluminum extrusion and cutting device with waste recycling function, comprising a support frame, an adjustable collection mechanism movably connected to the inner side of the support frame, a waste guiding mechanism movably connected to the front side of the support frame, the adjustable collection mechanism comprising a hollow base frame, the hollow base frame being fixedly connected to the bottom of the support frame, two guide slide rods being fixedly connected to the bottom of the inner side of the hollow base frame, and the two guide slide rods being respectively arranged on the front and rear sides, two connecting power arms being slidably connected to the outer side of the guide slide rods, and the two connecting power arms being respectively arranged on the left and right sides, a supporting inclined platform being fixedly connected to the top of the connecting power arm, the supporting inclined platform being arranged on the left and right sides of the inner side of the support frame, and an adjustment component being movably connected to the inner side of the hollow base frame.

[0007] Preferably, the waste guiding mechanism includes an adjusting plate, which is rotatably connected to the bottom of the hollow base frame, and a water storage tank is fixedly connected to the front side of both the hollow base frame and the support frame.

[0008] Preferably, a pressing triangular block is slidably connected to the top of the adjusting plate. The pressing triangular block is located on the side opposite to the hollow base frame and the adjusting plate. An adjusting screw is movably connected to the top of the adjusting plate. A threaded sleeve is threadedly connected to the outer side of the adjusting screw. The threaded sleeve is fixedly connected to the outer side of the pressing triangular block.

[0009] Preferably, a liquid pump is fixedly connected to the top of the water storage tank, an infusion pipe is fixedly connected to the top of the liquid pump, a pressurizing nozzle is fixedly connected to the top of the infusion pipe, and the pressurizing nozzle is fixedly connected to the inner wall of the front side of the support frame.

[0010] Preferably, the adjustment component includes a servo motor, which is fixedly connected to the bottom of the inner side of the hollow base frame. The output end of the servo motor is fixedly connected to a drive tooth, and the outer side of the drive tooth is rotatably connected to a limit box, which is fixedly connected to the bottom of the inner side of the hollow base frame.

[0011] Preferably, the front and rear sides of the drive tooth are both meshed with tooth plates, and the two tooth plates are fixedly connected to the outside of the two supporting inclined platforms, and the two tooth plates are arranged opposite to each other.

[0012] Preferably, the top of the supporting ramp is provided with a guide groove.

[0013] Preferably, a discharge port is provided on the rear side of the support frame.

[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. This application, by setting an adjustable collection mechanism, can disassemble the traditional fixed V-shaped support cylinder into two sets of inclined support platforms. With the help of a servo motor in the hollow base frame, the drive teeth are driven and stabilized by the limit box, which drives the toothed plates on both sides to move in the same direction. The toothed plates then link with the support platforms to slide along the guide slide rod in the support frame. The distance between the two inclined platforms can be flexibly adjusted to change the accommodating space. This avoids the need for multiple machine stops for cleaning due to the fixed capacity when the waste increases, and also eliminates the need for personnel to collect in the narrow V-groove, thus improving the discharge and recycling efficiency. By adjusting the distance between the inclined platforms to expand the capacity, more waste can be accommodated in one processing, thereby solving the problem of fixed capacity due to the fixed opening of the V-shaped support cylinder in traditional aluminum extrusion and cutting equipment, which requires multiple machine stops for cleaning when the waste increases. 2. This application, by setting up a waste guiding mechanism, allows clean water from the storage tank to be pumped into the delivery pipe via a liquid pump. The water is then sprayed onto the waste in the V-shaped trough formed by two supporting inclined platforms through pressurized nozzles. The number of nozzles can be adjusted according to the capacity of the V-shaped trough to optimize the flushing guidance. Simultaneously, adjusting the adjusting screw on the top of the adjusting plate allows the extrusion triangular block of the external threaded sleeve to slide into the gap between the adjusting plate and the hollow base frame, pushing the hollow base frame to rotate upwards. The rotation surface does not exceed the angle of the inclined surface of the extrusion triangular block, causing the V-shaped trough to tilt towards the discharge port. This forms a three-in-one auxiliary system of gravity, tilting guidance, and flushing, achieving efficient waste discharge without the need for personnel to collect it in the narrow V-shaped trough. Through this three-in-one auxiliary method, it not only replaces the manual collection operation in the narrow environment of the V-shaped trough but also supplements the auxiliary functions of tilting guidance and flushing, rather than relying solely on gravity. This solves the problem of low discharge efficiency caused by relying on manual collection in narrow environments and lacking auxiliary guiding flushing. Attached Figure Description

[0015] Figure 1 This is an overall structural diagram of the aluminum extrusion and cutting equipment with waste recycling function according to this utility model; Figure 2 This is an overall structural diagram of the support frame of this utility model; Figure 3 This is an overall structural diagram of the adjustable collection mechanism of this utility model; Figure 4 This is an overall structural diagram of the adjustment component of this utility model; Figure 5 This is an overall structural diagram of the waste guiding mechanism of this utility model.

[0016] In the diagram, 1. Support frame; 2. Adjustable collection mechanism; 21. Hollowed-out base frame; 22. Guide slide rod; 23. Linked power arm; 24. Support inclined platform; 25. Adjustment component; 2501. Servo motor; 2502. Drive gear; 2503. Limit box; 2504. Gear plate; 3. Waste guiding mechanism; 31. Adjusting plate; 32. Water storage tank; 33. Extrusion triangular block; 34. Adjusting screw; 35. Threaded sleeve; 36. Liquid pump; 37. Infusion pipe; 38. Pressurizing nozzle; 4. Guide inclined groove; 5. Discharge port. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-5The present invention provides the following technical solution: An aluminum extrusion and cutting device with waste recycling function includes a support frame 1. An adjustable collection mechanism 2 is movably connected to the inner side of the support frame 1, and a waste guiding mechanism 3 is movably connected to the front side of the support frame 1. The adjustable collection mechanism 2 includes a hollow base frame 21, which is fixedly connected to the bottom of the support frame 1. Two guide slide rods 22 are fixedly connected to the bottom of the inner side of the hollow base frame 21, and the two guide slide rods 22 are respectively located on the front and rear sides. Two connecting power arms 23 are slidably connected to the outer side of the guide slide rods 22, and the two connecting power arms 23 are respectively located on the left and right sides. A support inclined platform 24 is fixedly connected to the top of the connecting power arm 23, and the support inclined platform 24 is located on the left and right sides of the inner side of the support frame 1. An adjustment component 25 is movably connected to the inner side of the hollow base frame 21.

[0019] In this embodiment: the V-shaped support cylinder is composed of two sets of support ramps 24. The two support ramps 24 are inclined on one side and form a conventional V-shaped support cylinder when they are in contact. When the amount of waste increases, the capacity of the V-shaped support cylinder is adjusted by the adjustment component 25, which can accommodate more waste in one processing.

[0020] Specifically, such as Figure 1 , Figure 2 , Figure 5 As shown, the waste guiding mechanism 3 includes an adjusting plate 31, which is rotatably connected to the bottom of the hollow base frame 21. Both the hollow base frame 21 and the support frame 1 are fixedly connected to a water storage tank 32.

[0021] Specifically, such as Figure 1 , Figure 2 , Figure 5 As shown, a compression triangular block 33 is slidably connected to the top of the adjusting plate 31. The compression triangular block 33 is set on the opposite side of the hollow base frame 21 and the adjusting plate 31. An adjusting screw 34 is movably connected to the top of the adjusting plate 31. A threaded sleeve 35 is threadedly connected to the outside of the adjusting screw 34. The threaded sleeve 35 is fixedly connected to the outside of the compression triangular block 33.

[0022] Specifically, such as Figure 1 , Figure 2 , Figure 5 As shown, a liquid pump 36 is fixedly connected to the top of the water tank 32, an infusion pipe 37 is fixedly connected to the top of the liquid pump 36, a pressurizing nozzle 38 is fixedly connected to the top of the infusion pipe 37, and the pressurizing nozzle 38 is fixedly connected to the inner wall of the front side of the support frame 1.

[0023] In this embodiment: the clean water inside the water tank 32 is pumped out to the infusion pipe 37 by the pump 36, and then sprayed through the pressurized nozzle 38 to flush the waste inside the V-shaped groove formed by the two supporting inclined platforms 24, so that it enters the discharge port 5 for discharge. The number of pressurized nozzles 38 can be adjusted according to the capacity change of the V-shaped groove formed by the two supporting inclined platforms 24 to optimize the flushing guidance. At the same time, the adjusting screw 34 on the top of the adjusting plate 31 is adjusted so that the extrusion triangle 33 of the external threaded sleeve 35 can slide into the gap between the adjusting plate 31 and the hollow base frame 21 under the drive of the adjusting screw 34, so that its surface extrudes the hollow base frame 21 to rotate upward, and the rotation surface does not exceed the inclined angle of the extrusion triangle 33. The entire V-shaped groove formed by the two supporting inclined platforms 24 tilts towards the discharge port 5 to further promote the guidance and discharge of waste. The whole process is assisted by gravity, tilting guidance and flushing.

[0024] Specifically, such as Figure 3 , Figure 4 As shown, the adjustment component 25 includes a servo motor 2501, which is fixedly connected to the bottom of the inner side of the hollow base frame 21. The output end of the servo motor 2501 is fixedly connected to a drive gear 2502. The outer side of the drive gear 2502 is rotatably connected to a limit box 2503, which is fixedly connected to the bottom of the inner side of the hollow base frame 21.

[0025] Specifically, such as Figure 3 , Figure 4 As shown, the front and rear sides of the drive tooth 2502 are both meshed with tooth plates 2504. The two tooth plates 2504 are fixedly connected to the outer sides of the two support ramps 24, and the two tooth plates 2504 are arranged opposite to each other.

[0026] In this embodiment: by activating the servo motor 2501 inside the hollow base frame 21, the drive gear 2502 at its output end rotates. After being stably limited by the limit box 2503, the drive gear 2502 drives the two sets of opposing tooth plates 2504 on both sides to move inward or outward simultaneously. Since the tooth plates 2504 are fixed to the two support inclined platforms 24 respectively, the support inclined platforms 24 will slide in the support frame 1 through the linkage arm 23 along the guide slide rod 22 under the drive of the tooth plates 2504. This can increase the distance between the two support inclined platforms 24, achieve the effect of adjusting the capacity of the V-shaped support cylinder, and allow more waste material to be accommodated in one processing.

[0027] Specifically, such as Figure 1 , Figure 2 As shown, a guide groove 4 is provided on the top of the support ramp 24.

[0028] Specifically, such as Figure 1 , Figure 2 As shown, a discharge port 5 is provided on the rear side of the support frame 1.

[0029] In this embodiment: the guide chute 4 can guide the waste material, and the discharge port 5 can facilitate the discharge of the waste material.

[0030] Working Principle: During aluminum extrusion and cutting operations, V-shaped support cylinders are typically used as the support carrier for waste material recycling. The main purpose is to allow aluminum waste to fall passively into the V-shaped groove of the support cylinder by gravity during processing. However, the fixed opening of the V-groove results in a fixed capacity. When waste suddenly increases, multiple machine stops are required for cleaning, leading to lengthy operations. Furthermore, subsequent recycling requires personnel to collect the waste within the narrow environment of the V-groove, resulting in slow discharge speed and low recycling efficiency. To avoid these problems, a new method is proposed: using a V-shaped support cylinder... The structure is disassembled into two sets of support ramps 24. One side of each ramp 24 is an inclined plane, and when they are in contact, the components of the two inclined planes form a traditional V-shaped support cylinder. When waste material increases, the servo motor 2501 located inside the hollow base frame 21 is activated, causing the drive gear 2502 at the output end of the servo motor 2501 to rotate. The drive gear 2502 is stably limited by the limit box 2503, driving the two sets of toothed plates 2504 arranged opposite each other on both sides. This causes the toothed plates 2504 to move inward or outward simultaneously in the same direction. Since the toothed plates 2504 are fixedly connected to the two support ramps 24 respectively, ... The inclined support platform 24, under the linkage of the toothed plate 2504, slides along the guide slide rod 22 via the linkage arm 23 and is confined inside the support frame 1. This increases the distance between the two inclined support platforms 24, thereby adjusting the capacity of the V-shaped support cylinder. This allows it to accommodate more waste material in a single processing cycle. After processing is completed, the clean water inside the water tank 32 is pumped out to the infusion pipe 37 by the pump 36, and then sprayed through the pressurized nozzle 38. This flushes the waste material inside the V-shaped groove formed by the two inclined support platforms 24, causing it to enter the discharge port 5 for discharge. The pressurized nozzle can be adjusted according to the capacity changes of the V-shaped groove. The number of 38 used further optimizes the flushing guide. In this process, by adjusting the adjusting screw 34 located on the top of the adjusting plate 31, the extrusion triangular block 33 of the external threaded sleeve 35 can slide into the gap between the adjusting plate 31 and the hollow base frame 21 under the drive of the adjusting screw 34, so that its surface extrudes the hollow base frame 21 to rotate upward, and the rotation surface does not exceed the inclined angle of the extrusion triangular block 33, so that the overall V-shaped groove tilts towards the discharge port 5, further promoting the guidance and discharge of waste. Through the three-in-one assistance of gravity, tilting guidance and flushing, the optimization of the aluminum extrusion and cutting equipment with waste recycling function is realized.

[0031] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An aluminum extrusion and cutting device with waste recycling function, comprising a support frame (1), characterized in that: An adjustable collection mechanism (2) is movably connected to the inner side of the support frame (1), and a waste guiding mechanism (3) is movably connected to the front side of the support frame (1). The adjustable collection mechanism (2) includes a hollow base frame (21), which is fixedly connected to the bottom of the support frame (1). Two guide slide rods (22) are fixedly connected to the bottom of the inner side of the hollow base frame (21), and the two guide slide rods (22) are respectively located on the front and rear sides. Two connecting power arms (23) are slidably connected to the outer side of the guide slide rods (22), and the two connecting power arms (23) are respectively located on the left and right sides. A support inclined platform (24) is fixedly connected to the top of the connecting power arm (23), and the support inclined platform (24) is located on the left and right sides of the inner side of the support frame (1). An adjustment component (25) is movably connected to the inner side of the hollow base frame (21).

2. The aluminum extrusion and cutting equipment with waste recycling function according to claim 1, characterized in that: The waste guiding mechanism (3) includes an adjusting plate (31), which is rotatably connected to the bottom of the hollow base frame (21). The front sides of the hollow base frame (21) and the support frame (1) are both fixedly connected to a water storage tank (32).

3. The aluminum extrusion and cutting equipment with waste recycling function according to claim 2, characterized in that: The top of the adjusting plate (31) is slidably connected to a compression triangle block (33), which is located on the opposite side of the hollow base frame (21) and the adjusting plate (31). The top of the adjusting plate (31) is movably connected to an adjusting screw (34), and a threaded sleeve (35) is threadedly connected to the outside of the adjusting screw (34). The threaded sleeve (35) is fixedly connected to the outside of the compression triangle block (33).

4. The aluminum extrusion and cutting equipment with waste recycling function according to claim 2, characterized in that: A liquid pump (36) is fixedly connected to the top of the water tank (32), an infusion pipe (37) is fixedly connected to the top of the liquid pump (36), a pressure nozzle (38) is fixedly connected to the top of the infusion pipe (37), and the pressure nozzle (38) is fixedly connected to the inner wall of the front side of the support frame (1).

5. The aluminum extrusion and cutting equipment with waste recycling function according to claim 1, characterized in that: The adjustment component (25) includes a servo motor (2501), which is fixedly connected to the bottom of the inner side of the hollow base frame (21). The output end of the servo motor (2501) is fixedly connected to a drive tooth (2502), and the outer side of the drive tooth (2502) is rotatably connected to a limit box (2503). The limit box (2503) is fixedly connected to the bottom of the inner side of the hollow base frame (21).

6. The aluminum extrusion and cutting equipment with waste recycling function according to claim 5, characterized in that: The front and rear sides of the drive tooth (2502) are both meshed with tooth plates (2504). The two tooth plates (2504) are fixedly connected to the outside of the two support ramps (24) respectively, and the two tooth plates (2504) are arranged opposite to each other.

7. The aluminum extrusion and cutting equipment with waste recycling function according to claim 1, characterized in that: The top of the support ramp (24) is provided with a guide groove (4).

8. The aluminum extrusion and cutting equipment with waste recycling function according to claim 1, characterized in that: The support frame (1) has a discharge port (5) on its rear side.