Ceramic tile ultrasonic micro-grinding device

Abstract

The utility model discloses a kind of ceramic tile ultrasonic micro-grinding processing equipment, it is related to ultrasonic grinding technical field, including conveying frame and water tank, conveying frame one side is fixedly installed with mounting frame, the mounting frame one side is fixedly installed with four electric push rods, four electric push rod output end is fixedly installed with connecting block, four connecting block bottom end is rotatably connected with push wheel, conveying frame top is rotatably connected with four pulleys, conveying frame one side is fixedly installed with mounting bracket, the beneficial effects of the utility model are: through the setting of electric push rod and push wheel, when the edge of different size ceramic tile is fixed, only need to utilize the setting of electric push rod and push wheel, different size ceramic tile can be fixed by extruding, then different size ceramic tile can be trimmed, through the setting of this process, the device can trim different size ceramic tile, also increase the practicability of the device.

Description

Technical Field

[0001] This utility model relates to the field of ultrasonic grinding technology, specifically to an ultrasonic micro-grinding processing equipment for ceramic tiles. Background Technology

[0002] Ultrasonic micro-grinding equipment for ceramic tiles is a device that uses ultrasonic energy to efficiently process ceramic tiles. It is mainly used for processes such as cutting, polishing, and trimming ceramic tiles, improving processing accuracy and surface quality. Through the synergistic effect of ultrasonic energy and mechanical vibration, ultrasonic micro-grinding equipment for ceramic tiles significantly improves the accuracy and efficiency of ceramic tile processing, making it an indispensable advanced piece of equipment in modern ceramic tile production lines.

[0003] Existing ultrasonic micro-grinding equipment for ceramic tiles can only trim the edges of tiles with fixed length, width, and thickness, which limits its application. Therefore, we propose an ultrasonic micro-grinding equipment for ceramic tiles. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an ultrasonic micro-grinding equipment for ceramic tiles, which solves the problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A ceramic tile ultrasonic micro-grinding processing device includes a conveying frame and a water tank. A mounting frame is fixedly installed on one side of the conveying frame. Four electric push rods are fixedly installed on one side of the mounting frame. Connecting blocks are fixedly installed at the output ends of each of the four electric push rods. Push wheels are rotatably connected to the bottom ends of each of the four connecting blocks. Four pulleys are rotatably connected to the top of the conveying frame. A mounting bracket is fixedly installed on one side of the conveying frame. An ultrasonic grinding machine body is fixedly installed on one side of the mounting bracket. A grinding head is fixedly installed at the output end of the ultrasonic grinding machine body. A C-shaped frame is fixedly installed to the top of the conveying frame. Screws are rotatably connected to the two adjacent sides of the C-shaped frame. A motor is fixedly installed on one side of the C-shaped frame. One end of the screw passes through the C-shaped frame and is fixedly connected to the output end of the motor. A moving block is threadedly connected to the outside of the screw. The top of the moving block is slidably connected to the bottom end of the C-shaped frame. A hydraulic cylinder is fixedly installed at the bottom end of the moving block. A connecting plate is fixedly installed at the output end of the hydraulic cylinder. A vacuum pump is fixedly installed at the top of the connecting plate. Two vacuum suction cups are fixedly installed at the bottom end of the connecting plate. When fixing tiles of different sizes and thicknesses, the electric push rod and the hydraulic cylinder are used to fix the tiles. Then, the motor is used to trim the edges of the tiles. Through this process, the device can handle the trimming of tiles of different sizes and thicknesses.

[0006] Preferably, a water pump is fixedly installed at the top of the water tank, the input end of the water pump extends into the interior of the water tank, and the output end of the water pump is fixedly connected to a water supply pipe. One end of the water supply pipe passes through the top of the mounting frame and is fixedly installed with a water spray head, which is located above the grinding head. A water injection hole is fixedly installed on one side of the water tank. During the trimming process, dust is generated, which can cause harm to the workers. Therefore, the water spray head is used to spray water on the generated dust, thereby carrying the dust into the wastewater tank. This process not only reduces dust but also protects the health of the workers.

[0007] Preferably, several rollers are rotatably connected to each other on the two sides inside the conveying frame.

[0008] Preferably, a control panel is fixedly installed on one side of the C-shaped frame.

[0009] Preferably, a support leg is fixedly installed at the bottom end of the conveyor frame.

[0010] Preferably, a wastewater tank is fixedly installed at the bottom of the conveying frame, and a drain outlet is fixedly installed at the bottom of the wastewater tank. When wastewater enters the wastewater tank, it can be discharged through the drain outlet.

[0011] Preferably, the electric push rod, ultrasonic grinding machine body, motor, hydraulic cylinder, vacuum pump, and water pump are all electrically connected to the control panel.

[0012] Preferably, the ultrasonic grinding machine body is composed of components such as an ultrasonic generator, a motor, a coupling, a transducer, and an amplitude amplifier.

[0013] This utility model provides an ultrasonic micro-grinding equipment for ceramic tiles, which has the following beneficial effects:

[0014] 1. This ultrasonic micro-grinding equipment for ceramic tiles, through the setting of electric push rods and push rollers, can press and fix ceramic tiles of different sizes when cutting and fixing them. Then, it can trim the edges of ceramic tiles of different sizes. Through this process, the device can trim the edges of ceramic tiles of different sizes, which also increases the practicality of the device.

[0015] 2. This ultrasonic micro-grinding equipment for ceramic tiles, through the setting of a liquid cylinder and a vacuum suction cup, uses the downward pressure of the liquid cylinder to handle ceramic tiles of different thicknesses, and then uses the setting of the vacuum suction cup to move the ceramic tile, so that the ceramic tile can be moved and trimmed at the same time, thus improving work efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram from another perspective of the present invention;

[0018] Figure 3 This is a bottom view of the present invention;

[0019] Figure 4 This utility model Figure 2 Enlarged view of point A in the middle.

[0020] In the diagram: 1. Conveying frame; 2. C-shaped frame; 3. Mounting frame; 4. Electric push rod; 401. Connecting block; 402. Push wheel; 5. Pulley; 6. Mounting bracket; 8. Ultrasonic grinding machine body; 9. Grinding head; 10. Control panel; 11. Screw; 12. Motor; 13. Moving block; 14. Hydraulic cylinder; 15. Connecting plate; 16. Vacuum suction cup; 17. Vacuum pump; 18. Water tank; 181. Water injection hole; 19. Water pump; 191. Water supply pipe; 20. Water spray head; 21. Roller; 22. Wastewater tank; 221. Drain outlet; 23. Support leg. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Please see Figures 1 to 4This utility model provides a technical solution: an ultrasonic micro-grinding processing equipment for ceramic tiles, including a conveying frame 1 and a water tank 18. A mounting frame 3 is fixedly installed on one side of the conveying frame 1, and four electric push rods 4 are fixedly installed on one side of the mounting frame 3. The electric push rods 4 are used to push push wheels 402. Connecting blocks 401 are fixedly installed at the output ends of the four electric push rods 4, and push wheels 402 are rotatably connected to the bottom ends of the four connecting blocks 401. Push wheels 402 are used to fix ceramic tiles. Four pulleys 5 are rotatably connected to the top of the conveying frame 1, and the pulleys 5 cooperate with the push wheels 402 to fix ceramic tiles of different sizes. A mounting frame 6 is fixedly installed on one side of the conveying frame 1, and an ultrasonic grinding machine body 8 is fixedly installed on one side of the mounting frame 6. The ultrasonic grinding machine body 8 is used to drive the grinding head 9 to rotate. The grinding head 9 is fixedly installed at the output end of the ultrasonic grinding machine body 8. For trimming the edges of tiles, a C-shaped frame 2 is fixedly installed at the top of the conveyor frame 1. Screws 11 are rotatably connected to the two sides of the C-shaped frame 2 that are close to each other. The screws 11 are used to move the moving block 13. A motor 12 is fixedly installed on one side of the C-shaped frame 2. The motor 12 is used to drive the screw 11 to rotate. One end of the screw 11 passes through the C-shaped frame 2 and is fixedly connected to the output end of the motor 12. The moving block 13 is threadedly connected to the outside of the screw 11. The top of the moving block 13 is slidably connected to the bottom end of the C-shaped frame 2. A hydraulic cylinder 14 is fixedly installed at the bottom end of the moving block 13. The hydraulic cylinder 14 is used to push the connecting plate 15. The output end of the hydraulic cylinder 14 is fixedly installed on the connecting plate 15. A vacuum pump 17 is fixedly installed at the top of the connecting plate 15. The vacuum pump 17 is used to control the vacuum suction cup 16. Two vacuum suction cups 16 are fixedly installed at the bottom end of the connecting plate 15. The vacuum suction cups 16 are used to pick up the tiles.

[0023] like Figure 1 As shown, a water pump 19 is fixedly installed at the top of the water tank 18. The water pump 19 is used to draw water from the water tank 18. The input end of the water pump 19 extends into the interior of the water tank 18, and the output end of the water pump 19 is fixedly connected to a water supply pipe 191. One end of the water supply pipe 191 passes through the top of the mounting bracket 6 and is fixedly installed with a water spray head 20. The water spray head 20 is used to reduce dust at the trimming area, and the water spray head 20 is located above the grinding head 9. A water injection hole 181 is fixedly installed on one side of the water tank 18. The water injection hole 181 is used to inject water into the water tank 18.

[0024] like Figure 2 As shown, several rollers 21 are rotatably connected to each other on both sides inside the conveying frame 1. The rollers 21 are used to facilitate the movement of the tiles.

[0025] like Figure 1 As shown, a control panel 10 is fixedly installed on one side of the C-shaped frame 2. The control panel 10 is used to control this device.

[0026] like Figure 3 As shown, a support leg 23 is fixedly installed at the bottom of the conveyor frame 1, and the support leg 23 is used to support the device.

[0027] like Figure 3 As shown, a wastewater tank 22 is fixedly installed at the bottom of the conveying frame 1. The wastewater tank 22 is used to collect wastewater. A drain outlet 221 is fixedly installed at the bottom of the wastewater tank 22. The drain outlet 221 is used to discharge wastewater.

[0028] like Figure 1 As shown, the electric push rod 4, the ultrasonic grinding machine body 8, the motor 12, the hydraulic cylinder 14 drive source, the vacuum pump 17, and the water pump 19 are all electrically connected to the control panel 10.

[0029] In summary, when using this ultrasonic micro-grinding equipment for ceramic tiles, the operator first powers on the device, then moves the tile to be trimmed next to it. The trimming process can then begin. First, water is injected into the water tank 18 through the water inlet 181. Two operators stand on either side of the device. One operator places the tile on the roller 21, ensuring the side to be trimmed is on the side with the grinding head 9. Then, the electric push rod 4 moves the push roller 402. When placing the tile, half of it should be in contact with the outer sides of the two pulleys 5. The push roller 402 then pushes the tile, thus fixing tiles of different sizes. Finally, the motor 12 drives the screw... The lever 11 rotates, moving the movable block 13 to the top of the tile. Then, the hydraulic cylinder 14 moves it downwards, and the vacuum pump 17 causes the vacuum suction cup 16 to hold the tile. Next, the motor 12 drives the screw 11 to rotate, thus moving the tile on the roller 21. Simultaneously, the ultrasonic grinding machine body 8 is activated, driving the grinding head 9. The ultrasonic grinding machine body 8 includes components such as an ultrasonic generator, motor, coupling, transducer, and amplitude amplification rod. It drives the oscillator to generate mechanical vibration through high-frequency electrical oscillation (typically 20-40kHz). This high-frequency electrical signal is generated by the ultrasonic generator, converted into mechanical vibration by the piezoelectric ceramic transducer, and then transmitted to the grinding head through the amplitude amplification rod, forming high-frequency vibration. After the vibration is transmitted to the grinding head, the abrasive grains perform high-frequency reciprocating motion on the grinding tool. Then, the grinding head 9 contacts the edge of the tile, and the moving tile can be trimmed. During the trimming process, as is the existing technology, water is drawn from the water tank 18 by the water pump 19 and sprayed out from the spray nozzle 20. Because the spray nozzle 20 is located at the top of the grinding head 9, dust is reduced on one side of the tile during the trimming process. When the tile is moved to the other end, the vacuum pump 17 is used to release the tile using the vacuum suction cup 16. Then, another worker removes the trimmed tile and replaces it with the next tile in the same way. Then, the liquid cylinder 14 is used to press down and the vacuum suction cup 16 is used to hold the tile. Then, the motor 12 is used to move the tile to the other side, and the tile can be trimmed. The trimming of the tile can then be performed in the same way. After the trimming is completed, the water in the wastewater tank 22 is drained through the drain outlet 221. The above is the working principle of this utility model.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A ceramic tile ultrasonic micro-grinding processing device, comprising a conveyor frame (1) and a water tank (18), characterized in that: A mounting frame (3) is fixedly installed on one side of the conveying frame (1). Four electric push rods (4) are fixedly installed on one side of the mounting frame (3). Connecting blocks (401) are fixedly installed at the output ends of the four electric push rods (4). Push wheels (402) are rotatably connected to the bottom ends of the four connecting blocks (401). Four pulleys (5) are rotatably connected to the top of the conveying frame (1). A mounting bracket (6) is fixedly installed on one side of the conveying frame (1). An ultrasonic grinding machine body (8) is fixedly installed on one side of the mounting bracket (6). A grinding head (9) is fixedly installed at the output end of the ultrasonic grinding machine body (8). A C-shaped frame (2) is fixedly installed at the top of the conveying frame (1). Screws (11) are rotatably connected to the two sides of the C-shaped frame (2) that are close to each other. A motor (12) is fixedly installed on one side of the C-shaped frame (2). One end of the screw (11) passes through the C-shaped frame (2) and is fixedly connected to the output end of the motor (12). A moving block (13) is threadedly connected to the outside of the screw (11). The top of the moving block (13) is slidably connected to the bottom of the C-shaped frame (2). A liquid cylinder (14) is fixedly installed at the bottom of the moving block (13). A connecting plate (15) is fixedly installed at the output end of the liquid cylinder (14). A vacuum pump (17) is fixedly installed at the top of the connecting plate (15). Two vacuum suction cups (16) are fixedly installed at the bottom of the connecting plate (15).

2. The ultrasonic micro-grinding equipment for ceramic tiles according to claim 1, characterized in that: A water pump (19) is fixedly installed at the top of the water tank (18). The input end of the water pump (19) extends into the interior of the water tank (18). The output end of the water pump (19) is fixedly connected to a water supply pipe (191). One end of the water supply pipe (191) passes through the top of the mounting bracket (6) and is fixedly installed with a spray head (20). The spray head (20) is located above the grinding head (9). A water injection hole (181) is fixedly installed on one side of the water tank (18).

3. The ultrasonic micro-grinding equipment for ceramic tiles according to claim 1, characterized in that: The conveying frame (1) has several rollers (21) rotatably connected to each other on its two sides.

4. The ultrasonic micro-grinding equipment for ceramic tiles according to claim 1, characterized in that: A control panel (10) is fixedly installed on one side of the C-shaped frame (2).

5. The ultrasonic micro-grinding equipment for ceramic tiles according to claim 1, characterized in that: The bottom end of the conveying frame (1) is fixedly installed with a support leg (23).

6. The ultrasonic micro-grinding equipment for ceramic tiles according to claim 1, characterized in that: Wastewater tank (22) is fixedly installed at the bottom of the conveying frame (1), and drain outlet (221) is fixedly installed at the bottom of the wastewater tank (22).

7. The ultrasonic micro-grinding equipment for ceramic tiles according to claim 1, characterized in that: The electric push rod (4), the ultrasonic grinding machine body (8), the motor (12), the hydraulic cylinder (14), the vacuum pump (17), and the water pump (19) are all electrically connected to the control panel (10).

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