Quick polishing and forming device for smoothness of inner wall of lengthened pipe
Patent Information
- Application Number
- CN202521577657.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-07-28
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了加长管内壁光滑度快速打磨成型装置,旨在改善现有技术中加长管内打磨不均匀的问题
[0023]1、本实用新型中,通过驱动驱动组件a中的驱动机a转动,使得齿轮在固定齿条上移动带动移动齿条前后移动,使得连接块带动伸缩杆也在前后移动,从而实现伸缩收纳效果,减少占地面积,但不影响使用效果,同时维护更加便捷,降低了使用成本。
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Figure CN224658925U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polishing technology, and in particular to a device for rapidly polishing and shaping the inner wall of an extended tube to improve its smoothness. Background Technology
[0002] Early manual polishing relied on manual operation, which was inefficient and difficult to guarantee uniformity, especially in long pipe scenarios, where operators could not easily reach inside the pipe, resulting in polishing blind spots. Mechanical polishing tools such as rotary grinding wheels improved efficiency, but were limited by their rigid structure and could not adapt to complex pipe diameter changes, and long shaft drives were prone to vibration and torque loss.
[0003] Traditional equipment is difficult to adapt to ultra-long steel pipes. Due to the limitation of shaft diameter, traditional grinding equipment cannot effectively process the inner wall of ultra-long steel pipes, requiring the steel pipes to be spliced in sections, which is time-consuming, labor-intensive, and poses safety hazards. Manual grinding is inefficient and the quality is unstable. Manual grinding is labor-intensive, inefficient, and it is difficult to ensure the comprehensiveness of grinding, which affects product quality and production efficiency. Existing equipment has structural defects and lacks versatility. Some equipment cannot adjust the grinding intensity or adapt to different pipe diameters, and its application scenarios are limited.
[0004] Manual grinding is difficult to perform on long pipes, easily leading to unevenness. It also requires certain manual grinding skills. Mechanical tools are limited by length and diameter, making it difficult to penetrate deeply or maintain stability. This results in low efficiency, high cost, difficulty in handling long pipes, and high maintenance costs. It is time-consuming and labor-intensive. Therefore, a device for rapid grinding and shaping of the inner wall smoothness of long pipes is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a device for rapid grinding and shaping of the inner wall smoothness of extended tubes, which aims to improve the problem of uneven grinding inside extended tubes in the prior art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] An extended tube inner wall smoothing rapid grinding and forming device includes a drive component a, the drive component a includes a drive machine a, the drive end of the drive machine a is fixedly connected to a rotating column a, the drive end of the drive machine a is fixedly connected to a gear, the outside of the rotating column a is fixedly connected to the inside of the gear, the outside of the drive machine is fixedly connected to a connecting block, and the inside of the connecting block is rotatably connected to the outside of the rotating column a.
[0008] As a further description of the above technical solution:
[0009] The rotating column a is rotatably connected to the inside of the connecting block, a movable rack is slidably connected to the outside of the connecting block, the gear is slidably connected to the outside of the movable rack, and the drive motor a is fixedly connected to the outside of the connecting block.
[0010] As a further description of the above technical solution:
[0011] The connecting block is slidably connected to a fixed rod, and a fixed rack is fixedly connected to the inside of the fixed rod. The external teeth of the gear are meshed with the teeth of the fixed rack, and the external teeth of the gear are meshed with the external teeth of the movable rack.
[0012] As a further description of the above technical solution:
[0013] The inner side of the fixed rod is slidably connected to a telescopic rod, the outer side of the movable rack is fixedly connected to the inside of the telescopic rod, the outer side of the fixed rack is slidably connected to the inner side of the telescopic rod, and the outer side of the connecting block is slidably connected to the inner side of the telescopic rod.
[0014] As a further description of the above technical solution:
[0015] The drive unit a is externally slidably connected to the inner side of the telescopic rod, the fixed rod is externally fixedly connected to a limiting column, the fixed rod is externally fixedly connected to a fixed column a, the bottom of the fixed column a is fixedly connected to a support seat, and the bottom of the fixed rod is fixedly connected to the top of the support seat.
[0016] As a further description of the above technical solution:
[0017] The bottom of the fixed column a is fixedly connected to the top of the support base, and a drive assembly b is fixedly connected to the outside of the movable rack. The drive assembly b includes a drive motor b, the drive end of which is fixedly connected to a drive shaft, and the drive shaft is fixedly connected to a driven shaft.
[0018] As a further description of the above technical solution:
[0019] A rotating column b is rotatably connected inside the driven shaft, and a grinding head is fixedly connected to the outside of the rotating column b. The grinding head is rotatably connected to the outside of the driven shaft, and a screw is threaded onto the outside of the rotating column b.
[0020] As a further description of the above technical solution:
[0021] The screw is rotatably connected to the outside of the grinding head, the grinding head is slidably connected to the outside of the extension tube, the extension tube is slidably connected to the outside of the pipe base, and the pipe base is fixedly connected to the outside of the support base.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, by driving the drive motor a in the drive assembly a to rotate, the gear moves on the fixed rack, causing the moving rack to move back and forth, which in turn causes the connecting block to move the telescopic rod back and forth, thereby achieving the telescopic storage effect, reducing the floor space occupied, without affecting the use effect, and at the same time making maintenance more convenient and reducing the cost of use.
[0024] 2. In this utility model, the drive motor in the drive assembly b drives the rotating head and rotating column to rotate together, so that the grinding head can be uniformly ground on the inner wall of the extended tube, thereby solving the problem of uneven grinding of the inner wall, ensuring work quality, reducing the labor intensity of personnel, and ensuring the personal safety of operators. The replaceable grinding head is more convenient for daily inspection, reduces maintenance time, and improves equipment utilization. Attached Figure Description
[0025] Figure 1 This is a three-dimensional schematic diagram of the device for rapidly grinding and forming the smooth inner wall of an extended tube, as proposed in this utility model.
[0026] Figure 2 This is a schematic diagram of the telescopic rod of the device for rapidly grinding and forming the smooth inner wall of an extended tube, as proposed in this utility model.
[0027] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0028] Figure 4 This is a schematic diagram of the drive component b of the device for rapidly grinding and forming the smooth inner wall of an extended tube, as proposed in this utility model.
[0029] Figure 5 This is a schematic diagram of the grinding head of the device for rapidly grinding and shaping the inner wall smoothness of an extended tube, as proposed in this utility model.
[0030] Legend:
[0031] 1. Drive assembly a; 2. Rotating column a; 3. Gear; 4. Connecting block; 5. Fixed rack; 6. Fixed rod; 7. Moving rack; 8. Telescopic rod; 9. Limiting column; 10. Fixed column a; 11. Drive assembly b; 12. Drive machine b; 13. Drive shaft; 14. Driven shaft; 15. Rotating column b; 16. Grinding head; 17. Screw; 18. Extension tube; 19. Pipe base; 20. Support base; 21. Drive machine a. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Reference Figures 1 to 4 This utility model provides an embodiment of a device for rapid grinding and forming of the inner wall smoothness of an extended tube. The driving component a1 includes a driving machine a21. A rotating column a2 is fixedly connected to the driving end of the driving machine a21. A gear 3 is fixedly connected to the driving end of the driving machine a21. The outside of the rotating column a2 is fixedly connected to the inside of the gear 3. A connecting block 4 is fixedly connected to the outside of the driving machine a21. The inside of the connecting block 4 is rotatably connected to the outside of the rotating column a2, and the outside of the rotating column a2 is rotatably connected to the inside of the connecting block 4, providing support for the rotating column a2. A movable rack 7 is slidably connected to the outside of the connecting block 4. The outside of the gear 3 is slidably connected to the outside of the movable rack 7, providing support for the movable rack 7. The outside of the driving machine a21 is fixedly connected to the outside of the connecting block 4, and the outside of the connecting block 4 is slidably connected to the outside of the connecting block 4. A fixed rod 6 is connected, and a fixed rack 5 is fixedly connected inside the fixed rod 6. The outer teeth of the gear 3 mesh with the teeth of the fixed rack 5. The outer teeth of the gear 3 mesh with the outer teeth of the movable rack 7. A telescopic rod 8 is slidably connected to the inner side of the fixed rod 6, and the fixed rod 6 provides support for the telescopic rod 8. The outer side of the movable rack 7 is fixedly connected to the inside of the telescopic rod 8. The outer side of the fixed rack 5 is slidably connected to the inner side of the telescopic rod 8. The outer side of the connecting block 4 is slidably connected to the inner side of the telescopic rod 8. The outer side of the drive motor a21 is slidably connected to the inner side of the telescopic rod 8. A limiting post 9 is fixedly connected to the outer side of the fixed rod 6. A fixed post a10 is fixedly connected to the outer side of the fixed rod 6. A support seat 20 is fixedly connected to the bottom of the fixed post a10. The bottom of the fixed rod 6 is fixedly connected to the top of the support seat 20.
[0034] Reference Figures 1 to 5The bottom of the fixed column a10 is fixedly connected to the top of the support base 20. The external of the moving rack 7 is fixedly connected to the drive assembly b11, which includes a drive motor b12. The moving rack 7 provides support for the drive motor b12. The drive end of the drive assembly b11 is fixedly connected to the drive shaft 13. The external of the drive shaft 13 is fixedly connected to the driven shaft 14. The internal of the driven shaft 14 is rotatably connected to the rotating column b15. The external of the rotating column b15 is fixedly connected to the grinding head 16. The external of the grinding head 16 is rotatably connected to the external of the driven shaft 14. The external of the rotating column b15 is threadedly connected to the screw 17. The external of the screw 17 is rotatably connected to the external of the grinding head 16. The external of the grinding head 16 is slidably connected to the extension tube 18. The external of the extension tube 18 is slidably connected to the pipe base 19, which provides support for the extension tube 18. The external of the pipe base 19 is fixedly connected to the external of the support base 20, which provides a fixing effect for the pipe base 19.
[0035] Working principle: The drive motor a21, which is fixed in the drive assembly a1 in the connecting block 4, drives the rotating column a2 to rotate, thereby driving the gear 3 to rotate and move back and forth on the outer teeth of the fixed rack 5 in the fixed rod 6. The connecting block 4, which is fixed on the fixed rack 5, provides support for the rotating column a2 and the gear 3. At the same time, the rotation of the outer teeth of the gear 3 drives the moving rack 7 to move back and forth, so that the telescopic rod 8, which is fixed on the moving rack 7, can move back and forth, achieving the purpose of telescopic extension and retraction. This provides better fixation for the fixed rod 6. The anti-rolling fixing column a10 is fixed to the support base 20. To prevent the fixing rod 6 from moving back and forth, the limiting column 9 is also fixed to the support base 20. The drive motor b12 in the drive assembly b11 fixed in the telescopic rod 8 is driven. The drive motor b12 causes the drive shaft 13 to rotate, which drives the driven shaft 14 and the rotating column b15 to rotate, thereby causing the grinding head 16 and the screw 17 to rotate. When rotating, they generate friction with the extension tube 18 to achieve the grinding effect. The pipe base 19 fixed next to the support base 20 provides support for the extension tube 18.
[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for rapidly grinding and shaping the inner wall smoothness of an extended tube, comprising a drive assembly a(1), characterized in that: The drive assembly a (1) includes a drive machine a (21), a rotating column a (2) is fixedly connected to the drive end of the drive machine a (21), a gear (3) is fixedly connected to the drive end of the drive machine a (21), the outside of the rotating column a (2) is fixedly connected to the inside of the gear (3), a connecting block (4) is fixedly connected to the outside of the drive machine a (21), and the inside of the connecting block (4) is rotatably connected to the outside of the rotating column a (2).
2. The device for rapid grinding and forming of the inner wall smoothness of extended tubes according to claim 1, characterized in that: The rotating column a (2) is rotatably connected to the inside of the connecting block (4), the connecting block (4) is slidably connected to the outside of the moving rack (7), the gear (3) is slidably connected to the outside of the moving rack (7), and the drive machine a (21) is fixedly connected to the outside of the connecting block (4).
3. The device for rapid grinding and forming of the inner wall smoothness of extended tubes according to claim 2, characterized in that: The connecting block (4) is slidably connected to a fixed rod (6), and a fixed rack (5) is fixedly connected to the inside of the fixed rod (6). The external teeth of the gear (3) are meshed with the teeth of the fixed rack (5), and the external teeth of the gear (3) are meshed with the external teeth of the movable rack (7).
4. The device for rapid grinding and forming of the inner wall smoothness of extended tubes according to claim 3, characterized in that: The inner side of the fixed rod (6) is slidably connected to the telescopic rod (8), the outer side of the movable rack (7) is fixedly connected to the inside of the telescopic rod (8), the outer side of the fixed rack (5) is slidably connected to the inner side of the telescopic rod (8), and the outer side of the connecting block (4) is slidably connected to the inner side of the telescopic rod (8).
5. The device for rapid grinding and forming of the inner wall smoothness of an extended tube according to claim 4, characterized in that: The drive unit a (21) is externally slidably connected to the inner side of the telescopic rod (8), the fixed rod (6) is externally fixedly connected to a limiting column (9), the fixed rod (6) is externally fixedly connected to a fixing column a (10), the bottom of the fixing column a (10) is fixedly connected to a support seat (20), and the bottom of the fixed rod (6) is fixedly connected to the top of the support seat (20).
6. The device for rapid grinding and forming of the inner wall smoothness of an extended tube according to claim 5, characterized in that: The bottom of the fixed column a (10) is fixedly connected to the top of the support base (20), and the external of the moving rack (7) is fixedly connected to the drive assembly b (11). The drive assembly b (11) includes a drive machine b (12). The drive end of the drive machine b (12) is fixedly connected to the drive shaft (13), and the external of the drive shaft (13) is fixedly connected to the driven shaft (14).
7. The device for rapid grinding and forming of the inner wall smoothness of an extended tube according to claim 6, characterized in that: The driven shaft (14) is rotatably connected to a rotating column b (15), and a grinding head (16) is fixedly connected to the outside of the rotating column b (15). The grinding head (16) is rotatably connected to the outside of the driven shaft (14), and a screw (17) is threaded onto the outside of the rotating column b (15).
8. The device for rapid grinding and forming of the inner wall smoothness of an extended tube according to claim 7, characterized in that: The screw (17) is rotatably connected to the outside of the grinding head (16), the grinding head (16) is slidably connected to the outside of the extension tube (18), the extension tube (18) is slidably connected to the outside of the pipe base (19), and the pipe base (19) is fixedly connected to the outside of the support base (20).