A production device for sponge grinding and molding
Patent Information
- Application Number
- CN202521478298.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-07-15
AI Technical Summary
[0005]本实用新型的目的在于提供一种海绵研磨成型加工的生产设备,解决了上述背景技术中提出现有的装置在对海绵进行研磨切割时将海绵打磨研磨成需要的圆形海绵,海绵边缘面可根据系统设定参数实现打磨尺寸大小及外形
[0015] This utility model provides a production equipment for sponge grinding and molding, which has the following beneficial effects:
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Figure CN224658932U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sponge processing technology, and in particular to a production equipment for sponge grinding and molding processing. Background Technology
[0002] With the improvement of people's living standards and the continuous progress of the industrial sector, the application range of sponge products is becoming increasingly wide. In daily life, sponges are widely used in automotive surface polishing and grinding materials, their soft and comfortable properties providing a good user experience. In the automotive field, sponges have become an important component of polishing tools, helping to achieve uniform polishing results. In industry, sponge products also play an important role. For example, in the packaging of precision instruments, sponges protect the instruments from vibration damage due to their excellent cushioning properties. In automotive interiors, sponges are used in seats, dashboards, and other components to improve passenger comfort. Different application scenarios have different requirements for the shape, size, density, and surface quality of sponge products, which has driven the development of sponge products towards diversification and customization.
[0003] Existing equipment produces poor shaping results when grinding and cutting sponges. Because sponges are relatively soft, they are not easy to shape during operation. Therefore, a production equipment for sponge grinding and shaping is proposed. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] The purpose of this utility model is to provide a production equipment for sponge grinding and molding, which solves the problem mentioned in the background art that the existing device grinds and cuts the sponge into the required round sponge, and the sponge edge surface can be ground to the desired size and shape according to the system setting parameters.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a production equipment for sponge grinding and molding, comprising a sponge molding machine body, a grinding shaft frame fixedly connected inside the sponge molding machine body, two sets of clamping assemblies slidably connected to one side of the grinding shaft frame, a grinding assembly fixedly connected to the surface of the grinding shaft frame, each of the two sets of clamping assemblies including two sets of fixed plates fixedly connected to one side of the grinding shaft frame, a movable plate slidably connected inside each of the two sets of fixed plates, a compression pad fixedly connected to the side of each of the two sets of movable plates, and a cylinder rod provided on one side of each of the two sets of movable plates; the grinding assembly includes two sets of clamping heads fixedly connected to one side of the grinding shaft frame, a grinding head fixedly connected to the top surface of each of the two sets of clamping heads, and a grinding spindle fixedly connected to one end of each grinding head.
[0008] As a further embodiment of this utility model, a fixing block is fixedly connected to one end of each of the two sets of cylinder rods, and the two sets of fixing blocks are fixedly connected to one side of the two sets of fixing plates. The fixing blocks serve to fix the cylinder rods.
[0009] As a further embodiment of this utility model, a conveyor table is fixedly connected inside the body of the sponge molding machine. A mounting frame is fixedly connected to the top surface of the conveyor table. Two sets of guard plates are fixedly connected inside the conveyor table. A locking handle is fixedly connected to the surface of the conveyor table. The conveyor table serves to transport the workpiece.
[0010] As a further embodiment of this utility model, a transport platform is fixedly connected inside the mounting frame, and three sets of partitions are fixedly connected inside the mounting frame. The partitions serve to separate the workpieces.
[0011] As a further embodiment of this utility model, the conveyor platform is equipped with a conveyor belt inside, and a support frame is fixedly connected to the bottom surface of the conveyor platform. The support frame serves to support the conveyor platform.
[0012] As a further embodiment of this utility model, the bottom surface of the sponge molding machine body is fixedly connected with several sets of universal wheels, and each set of universal wheels is fixedly connected with a brake pad. The brake pads serve to fix the universal wheels in place.
[0013] As a further embodiment of this utility model, two sets of baffle plates are fixedly connected to one side of the sponge molding machine body, and two sets of connecting rods are fixedly connected to one side of the two sets of baffle plates. The baffle plates prevent the workpiece from falling off from both sides.
[0014] (III) Beneficial Effects
[0015] This utility model provides a production equipment for sponge grinding and molding, which has the following beneficial effects:
[0016] 1. This sponge grinding and molding production equipment, through the setting of the grinding components, starts the grinding spindle when in use. The grinding spindle is equipped with a customized shaped grinding head. The sponge block is held by the rising and falling clamping parts on both sides and raised to grind with the grinding head. The outer size is controlled and the outer shape is determined by the shape of the grinding head, so as to realize the grinding of the set sponge diameter and the realization of the sponge shape.
[0017] 2. This sponge grinding and molding production equipment, through the setting of the clamping component, activates the cylinder rod during processing. The cylinder rod pushes the moving plate to move, and the moving plate drives the extrusion pad to move. The extrusion pad extrudes the workpiece, thereby fixing the workpiece. This allows the device to process sponges of different thicknesses, making it convenient and flexible, and improving the utilization rate of the equipment. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the grinding shaft frame structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the grinding assembly structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the clamping component structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the transport platform structure of this utility model.
[0023] In the diagram: 1. Sponge molding machine body; 2. Grinding shaft frame; 3. Clamping assembly; 301. Fixed plate; 302. Moving plate; 303. Extrusion pad; 304. Cylinder rod; 4. Grinding assembly; 401. Clamping head; 402. Grinding head; 403. Grinding spindle; 5. Fixed block; 6. Conveying table; 7. Mounting frame; 8. Transporting table; 9. Partition plate; 10. Conveyor belt; 11. Support frame; 12. Casters; 13. Connecting rod; 14. Barrier plate; 15. Guard plate; 16. Locking handle. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0025] Please see Figures 1 to 5This utility model provides a technical solution: a production equipment for sponge grinding and molding, including a sponge molding machine body 1, a grinding shaft frame 2 fixedly connected inside the sponge molding machine body 1, two sets of clamping components 3 slidably connected to one side of the grinding shaft frame 2, a grinding component 4 fixedly connected to the surface of the grinding shaft frame 2, each of the two sets of clamping components 3 including two sets of fixing plates 301 fixedly connected to one side of the grinding shaft frame 2, each of the two sets of fixing plates 301 having a moving plate 302 slidably connected inside, each of the two sets of moving plates 302 having a pressing pad 303 fixedly connected to the side of each of the two sets of moving plates 302, and each of the two sets of moving plates 302 having a cylinder rod 304 provided on one side; the grinding component 4 includes two sets of clamping heads 401 fixedly connected to one side of the grinding shaft frame 2, a grinding head 402 fixedly connected to the top surface of the two sets of clamping heads 401, and a grinding spindle 403 fixedly connected to one end of the grinding head 402;
[0026] One end of each of the two sets of cylinder rods 304 is fixedly connected to a fixing block 5. The two sets of fixing blocks 5 are fixedly connected to one side of the two sets of fixing plates 301. The fixing blocks 5 serve to fix the cylinder rods 304.
[0027] The sponge molding machine body 1 has a conveyor table 6 fixedly connected inside, a mounting frame 7 fixedly connected to the top surface of the conveyor table 6, two sets of guard plates 15 fixedly connected inside the conveyor table 6, and a locking handle 16 fixedly connected to the surface of the conveyor table 6. The conveyor table 6 is used to transport the workpiece.
[0028] The mounting frame 7 is internally fixedly connected to a transport platform 8, and the mounting frame 7 is internally fixedly connected to three sets of partitions 9. The partitions 9 are used to separate the workpieces.
[0029] The conveyor platform 8 is equipped with a conveyor belt 10 inside, and a support frame 11 is fixedly connected to the bottom surface of the conveyor platform 8. The support frame 11 serves to support the conveyor platform 8.
[0030] Several sets of casters 12 are fixedly connected to the bottom surface of the sponge molding machine body 1. Each set of casters 12 has a brake pad fixedly connected inside. The brake pads are used to fix the casters 12.
[0031] Two sets of baffle plates 14 are fixedly connected to one side of the sponge molding machine body 1, and two sets of connecting rods 13 are fixedly connected to one side of the two sets of baffle plates 14. The baffle plates 14 are used to prevent the workpiece from falling off from both sides.
[0032] In this invention, the working steps of the device are as follows:
[0033] First step: When using it, start the grinding spindle 403. The grinding spindle 403 is equipped with a customized shaped grinding head 402. The sponge block is held up by the rising and falling clamping parts on both sides and ground with the grinding head 402. The outer size is controlled and the outer shape is determined by the shape of the grinding head 402, so as to achieve the setting of the sponge diameter and the shaping of the sponge.
[0034] The second step: During processing, the cylinder rod 304 is activated, which pushes the moving plate 302 to move. The moving plate 302 moves the extrusion pad 303, which extrudes the workpiece and fixes it. This allows the device to process sponges of different thicknesses, making it convenient, flexible and improving equipment utilization.
[0035] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0036] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A production equipment for sponge grinding and molding, comprising a sponge molding machine body (1), characterized in that: The sponge molding machine body (1) is internally fixedly connected to a grinding shaft frame (2), and two sets of clamping components (3) are slidably connected to one side of the grinding shaft frame (2). A grinding component (4) is fixedly connected to the surface of the grinding shaft frame (2). Both sets of clamping assemblies (3) include two sets of fixed plates (301) fixedly connected to one side of the grinding shaft frame (2). The interior of each set of fixed plates (301) is slidably connected to a movable plate (302). The sides of each set of movable plates (302) are fixedly connected to a compression pad (303). A cylinder rod (304) is provided on one side of each set of movable plates (302). The grinding assembly (4) includes two sets of clamping heads (401) fixedly connected to one side of the grinding shaft frame (2). The top surfaces of the two sets of clamping heads (401) are fixedly connected to grinding heads (402), and one end of the grinding head (402) is fixedly connected to a grinding spindle (403).
2. The production equipment for sponge grinding and molding processing according to claim 1, characterized in that: One end of each of the two sets of cylinder rods (304) is fixedly connected to a fixing block (5), and the two sets of fixing blocks (5) are fixedly connected to one side of the two sets of fixing plates (301).
3. The production equipment for sponge grinding and molding according to claim 1, characterized in that: The sponge molding machine body (1) is internally connected to a conveyor table (6), the top surface of the conveyor table (6) is fixedly connected to an installation frame (7), the inside of the conveyor table (6) is fixedly connected to two sets of guard plates (15), and the surface of the conveyor table (6) is fixedly connected to a locking handle (16).
4. The production equipment for sponge grinding and molding processing according to claim 3, characterized in that: The mounting frame (7) is fixedly connected to a transport platform (8), and the mounting frame (7) is fixedly connected to three sets of partitions (9).
5. The production equipment for sponge grinding and molding processing according to claim 4, characterized in that: The conveyor belt (10) is installed inside the transport platform (8), and a support frame (11) is fixedly connected to the bottom surface of the transport platform (8).
6. The production equipment for sponge grinding and molding processing according to claim 1, characterized in that: The bottom surface of the sponge molding machine body (1) is fixedly connected with several sets of universal wheels (12), and brake pads are fixedly connected inside each set of universal wheels (12).
7. The production equipment for sponge grinding and molding according to claim 1, characterized in that: Two sets of baffle plates (14) are fixedly connected to one side of the sponge forming machine body (1), and two sets of connecting rods (13) are fixedly connected to one side of the two sets of baffle plates (14).