Motor shaft hole deburring device
Patent Information
- Application Number
- CN202522095414.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-29
AI Technical Summary
因此,电机轴必须具有可靠的强度和刚度,而在对电机轴加工过程中,需要对电机轴内孔进行车削,从而导致电机轴内孔会产生一定的毛刺,导致电机轴在长时间使用时,其使用寿命会降低,且电机轴内孔在车削时还会有碎屑残留在电机轴内孔内,这会导致电机轴的端部在连接时其连接效果会受到影响
1、本实用新型通过清洗液箱、水泵、连接管和清理机构,达到了清理电机轴内孔的效果,通过清理机构中的清理杆进入到电机轴内孔,随后通过PLC启动第二电机,驱动清理杆转动,由清理杆端部的刷毛对电机轴内孔进行清理,去除电机轴内孔的毛刺,同时由水泵将清洗液箱内清洗液抽出,并输送至连接管内,再由连接管将清洗液输送至电机轴内孔,进而配合毛刷对电机轴内孔进行清理,并将清理下来的毛刺和碎屑冲刷出来。
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Figure CN224658964U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of motor shaft processing technology, specifically a deburring device for the inner hole of a motor shaft. Background Technology
[0002] The motor shaft is a crucial component of a motor, serving as the link between the motor and the equipment for electromechanical energy conversion. It supports rotating parts, transmits torque, and determines the relative position of rotating parts with respect to the stator. Therefore, the motor shaft must possess reliable strength and rigidity. However, the machining process involves turning the inner bore of the motor shaft, resulting in burrs. This reduces the lifespan of the motor shaft over prolonged use. Furthermore, machining debris can remain inside the inner bore, affecting the connection effectiveness at the ends of the motor shaft.
[0003] Based on this, a deburring device for the inner hole of a motor shaft is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content
[0004] The purpose of this invention is to provide a deburring device for the inner hole of a motor shaft to solve the problems in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A deburring device for the inner hole of a motor shaft includes a base plate, a support plate symmetrically fixedly connected to the top of the base plate, a fixing plate fixedly connected to the top of the support plate, a cleaning fluid tank fixedly connected to the top of the base plate, a water pump fixedly connected to the top of the cleaning fluid tank, the input end of the water pump penetrating the outer wall of the cleaning fluid tank and communicating with its inner cavity, the output end of the water pump fixedly connected to a connecting pipe, the outer wall of the connecting pipe being fixedly connected to the inside of the support plate, a cleaning mechanism provided on the fixing plate, a support mechanism provided at the top of the base plate, and a fixing mechanism provided at the bottom of the fixing plate. The cleaning mechanism includes a first motor, which is fixedly connected to the side wall of the fixed plate. A lead screw is fixedly connected to the output end of the first motor. The outer wall of the lead screw is rotatably connected to the inside of the fixed plate. A slider is threadedly connected to the outer wall of the lead screw. The slider is slidably connected to a groove opened on the fixed plate. A first mounting plate is fixedly connected to the bottom end of the slider. The support mechanism includes a connecting plate, the bottom end of which is fixedly connected to the top end of the base plate. A cylinder is fixedly connected to the side wall of the connecting plate. The piston rod of the cylinder passes through the outer wall of the connecting plate and is fixedly connected to an mounting plate. A guide rod is slidably fitted into a groove on the mounting plate. One end of the guide rod is fixedly connected to the side wall of the connecting plate. The fixing mechanism includes a second mounting plate, the top end of which is fixedly connected to the bottom end of a fixing plate. A mating plate is fixedly connected to the side wall of the second mounting plate by bolts. The mating plate is connected to the end of the connecting pipe by a flange. A servo motor is fixedly connected to the top end of the second mounting plate. A worm gear is fixedly connected to the output end of the servo motor. The outer wall of the worm gear is rotatably connected to the interior of the second mounting plate. A worm wheel meshes with the outer wall of the worm gear.
[0006] Based on the above technical solutions, this utility model also provides the following optional technical solutions: Preferably, a second motor is fixedly connected to the side wall of the first mounting plate, and a cleaning rod is fixedly connected to the output end of the second motor. The cleaning rod is rotatably connected to the interior of the first mounting plate.
[0007] Preferably, nylon bristles are uniformly fixedly connected to the outer wall of the cleaning rod.
[0008] Preferably, the top of the mounting plate is rotatably connected to a bidirectional lead screw, the outer wall of the bidirectional lead screw is symmetrically threaded with a connecting block, the connecting block is slidably connected to a groove opened on the mounting plate, and the top of the connecting block is fixedly connected to a clamping plate.
[0009] Preferably, the side wall of the clamp is fixedly connected to an arc-shaped rubber pad, and the working surface of the rubber pad is uniformly provided with anti-slip ridges.
[0010] Preferably, the inner wall of the worm gear is uniformly fixedly connected with protrusions, the outer wall of the protrusions is fitted with rollers, the bottom end of the rollers is fixedly connected with a connecting rod, the connecting rod is slidably connected to a groove opened on the second mounting plate, the bottom end of the connecting rod is fixedly connected with a pressing plate, the top end of the pressing plate is symmetrically fixedly connected with springs, and the top end of the springs is fixedly connected to the inner wall of the second mounting plate.
[0011] Preferably, a limiting ring is fixedly connected to the side wall of the worm gear, and the limiting ring is slidably connected to an annular groove opened on the second mounting plate.
[0012] Preferably, the working surface of the abutment plate is equipped with a pressure sensor, and the pressure sensor, the first motor, the second motor, the cylinder and the servo motor are electrically connected through a PLC controller.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model achieves the effect of cleaning the inner hole of a motor shaft through a cleaning fluid tank, a water pump, a connecting pipe, and a cleaning mechanism. The cleaning rod in the cleaning mechanism enters the inner hole of the motor shaft, and then the second motor is started by the PLC to drive the cleaning rod to rotate. The brush bristles at the end of the cleaning rod clean the inner hole of the motor shaft, removing burrs from the inner hole of the motor shaft. At the same time, the water pump draws out the cleaning fluid from the cleaning fluid tank and delivers it to the connecting pipe. The connecting pipe then delivers the cleaning fluid to the inner hole of the motor shaft, which, together with the brush, cleans the inner hole of the motor shaft and washes away the burrs and debris.
[0014] 2. This utility model achieves the effect of self-centering and fixing the motor shaft through a fixing mechanism. The motor shaft is clamped by three evenly distributed clamping plates in the fixing mechanism, realizing the self-centering operation of the motor shaft. This allows the motor shaft hole to overlap with the through hole of the mating plate, facilitating the subsequent injection of cleaning fluid into the motor shaft hole. During the clamping process of the clamping plates, the clamping force of the clamping plates on the motor shaft is monitored in real time by a pressure sensor. When the pressure reaches a preset threshold, the pressure sensor feeds back to the PLC, stopping the operation of the servo motor, thereby completing the fixing of the motor shaft. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 2 This is a cross-sectional structural diagram of the present invention.
[0017] Figure 3 This is a schematic diagram of the cleaning mechanism of this utility model.
[0018] Figure 4 This is a schematic diagram of the support mechanism of this utility model.
[0019] Figure 5 This is a schematic diagram of the fixing mechanism of this utility model.
[0020] Figure reference numerals: 1. Base plate; 11. Support plate; 12. Fixing plate; 13. Cleaning fluid tank; 14. Water pump; 15. Connecting pipe; 2. Cleaning mechanism; 21. First motor; 22. Lead screw; 23. Slider; 24. First mounting plate; 25. Second motor; 26. Cleaning rod; 3. Support mechanism; 31. Connecting plate; 32. Cylinder; 33. Mounting plate; 34. Guide rod; 35. Bidirectional lead screw; 36. Connecting block; 37. Clamping plate; 4. Fixing mechanism; 41. Second mounting plate; 42. Servo motor; 43. Worm gear; 44. Worm wheel; 45. Protrusion; 46. Roller; 47. Connecting rod; 48. Clamping plate; 49. Spring. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0022] In one embodiment, such as Figures 1-5 As shown, a deburring device for the inner hole of a motor shaft includes a base plate 1, a support plate 11 symmetrically fixedly connected to the top of the base plate 1, a fixing plate 12 fixedly connected to the top of the support plate 11, a cleaning liquid tank 13 fixedly connected to the top of the base plate 1, a water pump 14 fixedly connected to the top of the cleaning liquid tank 13, the input end of the water pump 14 penetrating through the outer wall of the cleaning liquid tank 13 and communicating with its inner cavity, the output end of the water pump 14 fixedly connected to a connecting pipe 15, the outer wall of the connecting pipe 15 fixedly connected to the inside of the support plate 11, a cleaning mechanism 2 provided on the fixing plate 12, a support mechanism 3 provided at the top of the base plate 1, and a fixing mechanism 4 provided at the bottom of the fixing plate 12. The cleaning mechanism 2 includes a first motor 21, which is fixedly connected to the side wall of the fixed plate 12. The output end of the first motor 21 is fixedly connected to a lead screw 22. The outer wall of the lead screw 22 is rotatably connected to the inside of the fixed plate 12. The outer wall of the lead screw 22 is threadedly connected to a slider 23. The slider 23 is slidably connected to a groove opened on the fixed plate 12. The bottom end of the slider 23 is fixedly connected to a first mounting plate 24. The support mechanism 3 includes a connecting plate 31, the bottom end of the connecting plate 31 is fixedly connected to the top end of the base plate 1, a cylinder 32 is fixedly connected to the side wall of the connecting plate 31, the piston rod of the cylinder 32 passes through the outer wall of the connecting plate 31 and is fixedly connected to an mounting plate 33, a guide rod 34 is slidably fitted in a groove on the mounting plate 33, and one end of the guide rod 34 is fixedly connected to the side wall of the connecting plate 31. The fixing mechanism 4 includes a second mounting plate 41, the top end of which is fixedly connected to the bottom end of the fixing plate 12. A mating plate is fixedly connected to the side wall of the second mounting plate 41 by bolts. The mating plate is connected to the end of the connecting pipe 15 by a flange. A servo motor 42 is fixedly connected to the top end of the second mounting plate 41. A worm gear 43 is fixedly connected to the output end of the servo motor 42. The outer wall of the worm gear 43 is rotatably connected to the inside of the second mounting plate 41. A worm wheel 44 meshes with the outer wall of the worm gear 43.
[0023] In this embodiment, the motor shaft is fixed by the cooperation of the support mechanism 3 and the fixing mechanism 4, which facilitates the subsequent cleaning of the inner hole of the motor shaft. Then, the inner hole of the motor shaft can be cleaned by the cleaning mechanism 2, and the burrs and debris cleaned from the inner hole of the motor shaft can be flushed out by the water pump 14 and the connecting pipe 15.
[0024] In an optional embodiment, such as Figure 3As shown, a second motor 25 is fixedly connected to the side wall of the first mounting plate 24. A cleaning rod 26 is fixedly connected to the output end of the second motor 25. The cleaning rod 26 is rotatably connected to the inside of the first mounting plate 24. Nylon bristles are evenly fixedly connected to the outer wall of the cleaning rod 26. The first motor 21 is started by the PLC, which drives the lead screw 22 to rotate, causing the slider 23 to move axially, which drives the first mounting plate 24 to move synchronously. The first mounting plate 24 drives the cleaning rod 26 to move synchronously, so that the cleaning rod 26 enters the inner hole of the motor shaft. Then the second motor 25 is started, which drives the cleaning rod 26 to rotate. The bristles at the end of the cleaning rod 26 clean the inner hole of the motor shaft and remove the burrs from the inner hole of the motor shaft.
[0025] In an optional embodiment, such as Figure 4 As shown, a bidirectional lead screw 35 is rotatably connected to the top of the mounting plate 33. A connecting block 36 is symmetrically threaded onto the outer wall of the bidirectional lead screw 35. The connecting block 36 is slidably connected to a groove on the mounting plate 33. A clamping plate 37 is fixedly connected to the top of the connecting block 36. The cylinder 32 is started by the PLC, which drives the mounting plate 33 to slide on the guide rod 34. The mounting plate 33 drives the clamping plate 37 to move synchronously. When the clamping plate 37 moves to the end of the motor shaft, the cylinder 32 is closed. Then, the bidirectional lead screw 35 is rotated, which drives the connecting block 36 to move axially, and drives the clamping plate 37 to move synchronously. This allows the two sets of clamping plates 37 to be synchronously aligned and clamp the end face of the motor shaft along the axial direction, thereby supporting and fixing the motor shaft to make it more stable and prevent shaking during subsequent cleaning.
[0026] In an optional embodiment, such as Figure 4 As shown, an arc-shaped rubber pad is fixedly connected to the side wall of the clamping plate 37, and the working surface of the rubber pad is evenly provided with anti-slip ridges. The anti-slip ridges ensure the stability of the clamping plate 37 after clamping the motor shaft and prevent it from rotating when cleaning the inner hole of the motor shaft later.
[0027] In an optional embodiment, such as Figure 5As shown, protrusions 45 are evenly fixedly connected to the inner wall of the worm gear 44, and rollers 46 are attached to the outer wall of the protrusions 45. A connecting rod 47 is fixedly connected to the bottom end of the roller 46. The connecting rod 47 is slidably connected to a groove on the second mounting plate 41. A clamping plate 48 is fixedly connected to the bottom end of the connecting rod 47. Springs 49 are symmetrically fixedly connected to the top end of the clamping plate 48. The top end of the springs 49 is fixedly connected to the inner wall of the second mounting plate 41. The servo motor 42 is started by the PLC to drive the worm gear 43 to rotate, so that the worm gear... 43 drives the worm gear 44 to rotate, which in turn drives the protrusion 45 to rotate, causing the protrusion 45 to contact the roller 46. This causes the roller 46 to gradually move to the protrusion of the protrusion 45, thereby causing the connecting rod 47 to slide in the groove opened on the second mounting plate 41. The connecting rod 47 drives the abutment plate 48 to move, causing the spring 49 to stretch. This causes the abutment plate 48 to clamp the motor shaft, and when clamped, it achieves self-centering operation of the motor shaft, thereby making the motor shaft hole overlap with the through hole of the mating plate, which facilitates the subsequent injection of cleaning fluid into the motor shaft hole.
[0028] In an optional embodiment, such as Figure 5 As shown, a limiting ring is fixedly connected to the side wall of the worm gear 44. The limiting ring is slidably connected to the annular groove opened on the second mounting plate 41. The limiting ring supports and limits the worm gear 44 so that the worm gear 44 will not deviate when it rotates.
[0029] In an optional embodiment, such as Figure 5 As shown, a pressure sensor is installed on the working surface of the clamping plate 48. The pressure sensor, the first motor 21, the second motor 25, the cylinder 32 and the servo motor 42 are electrically connected through a PLC controller. The PLC controls each component so that it can be opened and closed in a timely manner during operation to avoid operational errors.
[0030] The above embodiment discloses a deburring device for the inner hole of a motor shaft. During deburring, the motor shaft is placed inside a second mounting plate 41. Then, a servo motor 42 is started via a PLC, driving a worm gear 43 to rotate. The worm gear 43 drives a worm wheel 44 to rotate, which in turn drives a protrusion 45 to rotate. This causes the protrusion 45 to contact a roller 46, gradually moving the roller 46 to the protrusion of the protrusion 45. This allows a connecting rod 47 to slide within a groove on the second mounting plate 41. The connecting rod 47 moves a clamping plate 48, stretching a spring 49. This clamping plate 48 clamps the motor shaft, achieving deburring of the motor shaft. The self-centering operation of the motor shaft ensures that the motor shaft hole overlaps with the through hole of the mating plate, facilitating the subsequent injection of cleaning fluid into the motor shaft hole. During the clamping process of the clamping plate 48 on the motor shaft, a pressure sensor monitors the clamping force of the clamping plate 48 on the motor shaft in real time. When the pressure reaches a preset threshold, the pressure sensor sends feedback to the PLC, stopping the operation of the servo motor 42, thus completing the fixation of the motor shaft. Then, based on the length of the motor shaft, the PLC starts the cylinder 32, which drives the mounting plate 33 to slide on the guide rod 34. The mounting plate 33 drives the clamping plate 37 to move synchronously. When the clamping plate 37 moves to the end of the motor shaft, the cylinder 32 is closed, and then the shaft rotates. A bidirectional lead screw 35 drives the connecting block 36 to move axially, causing the clamping plates 37 to move synchronously. This ensures that the two sets of clamping plates 37 are synchronously aligned and clamp the motor shaft axially, thus supporting and fixing the motor shaft for greater stability and preventing shaking during subsequent cleaning. Then, the cleaning work can begin. The PLC starts the first motor 21, driving the lead screw 22 to rotate, causing the slider 23 to move axially, which in turn moves the first mounting plate 24 synchronously. The first mounting plate 24 then moves the cleaning rod 26 synchronously, allowing the cleaning rod 26 to enter the inner hole of the motor shaft. Subsequently, the second motor 25 is started, driving the cleaning rod 26 to rotate. The brush bristles at the end clean the inner hole of the motor shaft, removing burrs. Simultaneously, the water pump 14 draws out the cleaning solution from the cleaning solution tank 13 and delivers it to the connecting pipe 15. The connecting pipe 15 then delivers the cleaning solution to the inner hole of the motor shaft, which, together with the brush, cleans the inner hole of the motor shaft and washes away the burrs and debris. In summary, the motor shaft is fixed by the support mechanism 3 and the fixing mechanism 4, facilitating subsequent cleaning of the inner hole of the motor shaft. Afterward, the cleaning mechanism 2 can clean the inner hole of the motor shaft, and the water pump 14 and the connecting pipe 15 can wash away the burrs and debris cleaned from the inner hole of the motor shaft.
[0031] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A deburring device for the inner hole of a motor shaft, comprising a base plate (1), wherein a support plate (11) is symmetrically fixedly connected to the top end of the base plate (1), characterized in that, A fixing plate (12) is fixedly connected to the top of the support plate (11), a cleaning liquid tank (13) is fixedly connected to the top of the bottom plate (1), a water pump (14) is fixedly connected to the top of the cleaning liquid tank (13), the input end of the water pump (14) passes through the outer wall of the cleaning liquid tank (13) and communicates with its inner cavity, the output end of the water pump (14) is fixedly connected to a connecting pipe (15), the outer wall of the connecting pipe (15) is fixedly connected to the inside of the support plate (11), a cleaning mechanism (2) is provided on the fixing plate (12), a support mechanism (3) is provided at the top of the bottom plate (1), and a fixing mechanism (4) is provided at the bottom of the fixing plate (12). The cleaning mechanism (2) includes a first motor (21), which is fixedly connected to the side wall of the fixed plate (12). The output end of the first motor (21) is fixedly connected to a lead screw (22). The outer wall of the lead screw (22) is rotatably connected to the inside of the fixed plate (12). The outer wall of the lead screw (22) is threadedly connected to a slider (23). The slider (23) is slidably connected to a groove opened on the fixed plate (12). The bottom end of the slider (23) is fixedly connected to a first mounting plate (24). The support mechanism (3) includes a connecting plate (31), the bottom end of the connecting plate (31) is fixedly connected to the top end of the base plate (1), a cylinder (32) is fixedly connected to the side wall of the connecting plate (31), the piston rod of the cylinder (32) passes through the outer wall of the connecting plate (31) and is fixedly connected to an mounting plate (33), a guide rod (34) is slidably fitted in a groove on the mounting plate (33), and one end of the guide rod (34) is fixedly connected to the side wall of the connecting plate (31). The fixing mechanism (4) includes a second mounting plate (41), the top end of the second mounting plate (41) is fixedly connected to the bottom end of the fixing plate (12), the side wall of the second mounting plate (41) is fixedly connected to a docking plate by bolts, the docking plate is connected to the end of the connecting pipe (15) by a flange, the top end of the second mounting plate (41) is fixedly connected to a servo motor (42), the output end of the servo motor (42) is fixedly connected to a worm (43), the outer wall of the worm (43) is rotatably connected to the inside of the second mounting plate (41), and a worm wheel (44) meshes with the outer wall of the worm (43).
2. The deburring device for the inner hole of a motor shaft according to claim 1, characterized in that, A second motor (25) is fixedly connected to the side wall of the first mounting plate (24), and a cleaning rod (26) is fixedly connected to the output end of the second motor (25). The cleaning rod (26) is rotatably connected to the inside of the first mounting plate (24).
3. The deburring device for the inner hole of a motor shaft according to claim 2, characterized in that, Nylon bristles are uniformly fixed to the outer wall of the cleaning rod (26).
4. The deburring device for the inner hole of a motor shaft according to claim 1, characterized in that, The top of the mounting plate (33) is rotatably connected to a two-way lead screw (35), and the outer wall of the two-way lead screw (35) is symmetrically threaded with a connecting block (36). The connecting block (36) is slidably connected to a groove opened on the mounting plate (33), and the top of the connecting block (36) is fixedly connected to a clamping plate (37).
5. The deburring device for the inner hole of a motor shaft according to claim 4, characterized in that, The side wall of the clamp (37) is fixedly connected with an arc-shaped rubber pad, and the working surface of the rubber pad is uniformly provided with anti-slip ridges.
6. The deburring device for the inner hole of a motor shaft according to claim 1, characterized in that, The inner wall of the worm gear (44) is uniformly fixed with protrusions (45), the outer wall of the protrusions (45) is fitted with rollers (46), the bottom end of the rollers (46) is fixedly connected with a connecting rod (47), the connecting rod (47) is slidably connected with a groove opened on the second mounting plate (41), the bottom end of the connecting rod (47) is fixedly connected with a pressing plate (48), the top end of the pressing plate (48) is symmetrically fixedly connected with springs (49), and the top end of the springs (49) is fixedly connected with the inner wall of the second mounting plate (41).
7. The deburring device for the inner hole of a motor shaft according to claim 6, characterized in that, The side wall of the worm gear (44) is fixedly connected to a limiting ring, which is slidably connected to an annular groove on the second mounting plate (41).
8. The deburring device for the inner hole of a motor shaft according to claim 6, characterized in that, The working surface of the abutment plate (48) is equipped with a pressure sensor, and the pressure sensor, the first motor (21), the second motor (25), the cylinder (32) and the servo motor (42) are electrically connected through a PLC controller.