Half axle gear outer circle grinding device
Patent Information
- Application Number
- CN202521406175.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-07
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-07-07
AI Technical Summary
[0003]目前传统的磨削装置还存在一些不足的地方,由于磨削轮是通过螺栓固定安装在电机的输出轴上的,且不同半轴齿轮内径的齿槽是不同的,因此在对不同尺寸的半轴齿轮进行磨削时,就需要工作人员借助工具拧动螺栓,将磨削轮拆下来进行更换,操作过程费时费力,还降低了对磨削轮更换的效率,从而降低了磨削装置的实用性,为此我们提出半轴齿轮外圆磨削装置
[0014]1.本实用新型中通过两个锁定机构的作用下,可以让工作人员对两个磨削轮进行便捷的拆卸和安装,使得工作人员可以便捷的更换不同尺寸的磨削轮,从而来适配不同尺寸的半轴齿轮的齿槽,对其进行磨削加工,提高更换磨削轮的效率,使得本装置灵活适用于不同半轴齿轮尺寸的齿槽的磨削加工,进而提高了本装置的实用性。
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Figure CN224658984U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of half-shaft gear grinding technology, specifically to a half-shaft gear external cylindrical grinding device. Background Technology
[0002] The half-shaft gear is the transmission shaft that transmits torque between the differential and the drive wheel. One end of it is usually connected to the half-shaft gear through a spline, and the other end is connected to the wheel hub. After the half-shaft gear is machined, the tooth grooves of the gear need to be precision machined to improve the meshing degree between the gears, thereby increasing the service life of the gear set. For this purpose, a grinding device is required.
[0003] Traditional grinding devices still have some shortcomings. Since the grinding wheel is fixed to the output shaft of the motor with bolts, and the tooth grooves of different half-shaft gears are different, when grinding half-shaft gears of different sizes, the operator needs to use tools to loosen the bolts and remove the grinding wheel for replacement. The operation is time-consuming and laborious, and it also reduces the efficiency of replacing the grinding wheel, thus reducing the practicality of the grinding device. To address this, we propose a half-shaft gear external cylindrical grinding device. Utility Model Content
[0004] In view of the shortcomings of the prior art mentioned in the background, the present invention provides a half-shaft gear external cylindrical grinding device.
[0005] This utility model overcomes the above technical problems by adopting the following technical solution:
[0006] A half-shaft gear external cylindrical grinding device includes: a machine base and two grinding wheels. A frame is connected to the top of the machine base. A transverse groove is formed on the top of the inner wall of the frame. A moving mechanism is provided on one side of the frame and extends into the interior of the transverse groove. Two locking mechanisms are provided on the moving mechanism. Annular insertion holes are formed on both sides of the two grinding wheels, and the two locking mechanisms are movably inserted into the four annular insertion holes respectively. A mounting frame is connected to the top of the machine base. A rotating mechanism is provided between the top of the inner wall of the mounting frame and the top of the machine base and extends to the top of the mounting frame. A driving mechanism is provided on the top of the inner wall of the machine base and extends to the top of the machine base and meshes with the rotating mechanism.
[0007] As a further embodiment of this utility model: the moving mechanism includes a bidirectional threaded rod, two threaded blocks, two frames, and a forward and reverse motor. The bidirectional threaded rod is rotatably connected between the two sides of the inner wall of the transverse groove. The two threaded blocks are threadedly connected to the outer surface of the bidirectional threaded rod. The two frames are respectively connected to the bottom of the two threaded blocks. The forward and reverse motor is connected to one side of the frame, and one end of the bidirectional threaded rod extends to one side of the frame and is connected to one end of the output shaft of the forward and reverse motor.
[0008] As a further embodiment of this utility model: the locking mechanism includes a drive motor, a connecting rod, a baffle, and a first annular insert rod. The drive motor is connected to the back side of the inner wall of one of the frames, the connecting rod is connected to one end of the output shaft of the drive motor, the baffle is connected to the outer surface of the connecting rod, and the first annular insert rod is connected to the back side of the baffle.
[0009] As a further embodiment of this utility model: the locking mechanism further includes a rotating rod, a sliding groove, a sliding plate, a second annular insert rod, a spring, and a fixed plate. The rotating rod is rotatably connected to the front of the inner wall of one of the frames. The sliding groove is formed on the outer surface of the rotating rod. The sliding plate is slidably connected inside the sliding groove and is fitted onto the outer surface of the rotating rod. The second annular insert rod is connected to one side of the sliding plate. The fixed plate is fixedly connected to the outer surface of the rotating rod. The spring is connected between the fixed plate and the sliding plate and is located outside the rotating rod. One end of the first annular insert rod and the second annular insert rod are respectively movably inserted into the interior of two annular holes on both sides of one of the grinding wheels.
[0010] As a further embodiment of this utility model: the rotating mechanism includes a gear positioning rod and a first gear. The gear positioning rod is rotatably connected between the top of the machine base and the top of the inner wall of the mounting frame, and the top end of the gear positioning rod extends to the top of the mounting frame. The first gear is connected to the outer surface of the gear positioning rod.
[0011] As a further embodiment of this utility model: the driving mechanism includes an intermittent motor, a connecting rod, and a second gear. The intermittent motor is connected to the top of the inner wall of the machine tool. The connecting rod is rotatably connected to the top of the machine tool, and the bottom end of the connecting rod extends into the interior of the machine tool and is connected to one end of the output shaft of the intermittent motor. The second gear is connected to the top of the connecting rod, and the second gear meshes with the first gear.
[0012] As a further improvement of this utility model, a door is hinged to one side of the machine platform.
[0013] By adopting the above structure, this utility model has the following advantages compared with the prior art:
[0014] 1. In this utility model, the two locking mechanisms allow workers to easily disassemble and install the two grinding wheels, enabling them to conveniently replace grinding wheels of different sizes to fit the tooth grooves of half-shaft gears of different sizes for grinding. This improves the efficiency of changing grinding wheels and makes the device flexible for grinding tooth grooves of different half-shaft gear sizes, thereby enhancing the practicality of the device.
[0015] 2. In this utility model, the moving mechanism can simultaneously drive two grinding wheels to move closer to each other, thereby grinding the two tooth grooves of the half-shaft gear, thus improving the efficiency of grinding the half-shaft gear and further enhancing the practicality of the device. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram showing the location of the transverse groove;
[0018] Figure 3 This is a schematic diagram of the structure of the moving mechanism of this utility model;
[0019] Figure 4 This is a schematic diagram of the locking mechanism of this utility model;
[0020] Figure 5 This is a schematic diagram of the rotating mechanism and the intermittent mechanism of this utility model.
[0021] In the diagram: 1. Machine base; 2. Machine frame; 3. Moving mechanism; 301. Bidirectional threaded rod; 302. Threaded block; 303. Frame; 304. Forward and reverse motor; 4. Locking mechanism; 401. Drive motor; 402. Connecting rod; 403. Baffle; 404. First annular insert rod; 405. Rotating rod; 406. Slide groove; 407. Slide plate; 408. Second annular insert rod; 409. Spring; 410. Fixed plate; 5. Mounting bracket; 6. Rotating mechanism; 601. Gear positioning rod; 602. First gear; 7. Drive mechanism; 701. Intermittent motor; 702. Connecting rod; 703. Second gear; 8. Machine door; 9. Grinding wheel. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example 1:
[0024] Please see Figures 1-5In this embodiment of the utility model, the half-shaft gear external cylindrical grinding device includes: a machine base 1 and two grinding wheels 9. The top of the machine base 1 is connected to a frame 2. A transverse groove is opened on the top of the inner wall of the frame 2. A moving mechanism 3 is provided on one side of the frame 2, and the moving mechanism 3 extends into the interior of the transverse groove. Two locking mechanisms 4 are provided on the moving mechanism 3. Annular insertion holes are opened on both sides of the two grinding wheels 9, and the two locking mechanisms 4 are respectively movably inserted into the four annular insertion holes. A mounting frame 5 is connected to the top of the machine base 1. A rotating mechanism 6 is provided between the top of the inner wall of the mounting frame 5 and the top of the machine base 1, and the rotating mechanism 6 extends to the top of the mounting frame 5. A driving mechanism 7 is provided on the top of the inner wall of the machine base 1, and the driving mechanism 7 extends to the top of the machine base 1 and meshes with the rotating mechanism 6.
[0025] Specifically, after the half-shaft gear is fixed by the rotating mechanism 6, the drive mechanism 7 is then activated to drive the rotating mechanism 6 to rotate the half-shaft gear intermittently. At this time, the moving mechanism 3 is activated to drive the two locking mechanisms 4 to move closer to each other, causing the two grinding wheels 9 to engage with the two tooth grooves of the half-shaft gear. Then, the two locking mechanisms 4 are activated, which will drive the two grinding wheels 9 to rotate, thereby grinding the two tooth grooves of the half-shaft gear. Finally, the two locking mechanisms 4 can be used to disassemble and install the two grinding wheels 9, making it convenient to grind the tooth grooves of half-shaft gears of different sizes.
[0026] Example 2:
[0027] Please see Figures 3-4In this embodiment of the present invention, the half-shaft gear external cylindrical grinding device includes a moving mechanism 3 comprising a bidirectional threaded rod 301, two threaded blocks 302, two frames 303, and a forward and reverse motor 304. The bidirectional threaded rod 301 is rotatably connected between the two sides of the inner wall of the transverse groove. The two threaded blocks 302 are threadedly connected to the outer surface of the bidirectional threaded rod 301. The two frames 303 are respectively connected to the bottom of the two threaded blocks 302. The forward and reverse motor 304 is connected to one side of the frame 2, and one end of the bidirectional threaded rod 301 extends to one side of the frame 2 and is connected to one end of the output shaft of the forward and reverse motor 304. The locking mechanism 4 includes a drive motor 401, a connecting rod 402, a baffle 403, and a first annular insert rod 404. The drive motor 401 is connected to the back of the inner wall of one of the frames 303. The connecting rod 402 is connected to one end of the output shaft of the drive motor 401. The baffle 403 is connected to the connecting rod 402. On the outer surface, the first annular insert 404 is connected to the back of the baffle 403. The locking mechanism 4 also includes a rotating rod 405, a sliding groove 406, a sliding plate 407, a second annular insert 408, a spring 409, and a fixed plate 410. The rotating rod 405 is rotatably connected to the front of the inner wall of one of the frames 303. The sliding groove 406 is opened on the outer surface of the rotating rod 405. The sliding plate 407 is slidably connected to the inside of the sliding groove 406 and is fitted on the outer surface of the rotating rod 405. The second annular insert 408 is connected to one side of the sliding plate 407. The fixed plate 410 is fixedly connected to the outer surface of the rotating rod 405. The spring 409 is connected between the fixed plate 410 and the sliding plate 407 and is located outside the rotating rod 405. One end of the first annular insert 404 and the second annular insert 408 are respectively movably inserted into the inside of two annular holes on both sides of one of the grinding wheels 9.
[0028] Specifically, after the axle gear is fixed on the outer surface of the gear positioning rod 601, the output shaft of the forward and reverse motor 304 is started to drive the bidirectional threaded rod 301 to rotate, causing the two threaded blocks 302 to move threadedly and drive the two frames 303 to move closer to each other. This, through the two locking mechanisms 4, drives the grinding wheel 9 to approach the tooth groove of the axle gear. The output shaft of the drive motor 401 is started to drive the baffle 403 to rotate through the connecting rod 402. The baffle 403 is inserted into one of the annular grooves, thereby driving the grinding wheel 9 to rotate. This allows the grinding wheel 9 to grind the axle gear, and in conjunction with another grinding wheel 9, grinds the two tooth grooves of the axle gear. When the grinding wheel 9 needs to be replaced, simply pull the sliding plate 4. 07 slides on the outer surface of the rotating rod 405 and compresses the spring 409. At the same time, the sliding plate 407 will drive the second annular insert 408 to withdraw from the annular insertion hole on one side of the grinding wheel 9, releasing the lock on the grinding wheel 9. At this time, the grinding wheel 9 can be slid out from the outer surface of the first annular insert 404, thus completing the disassembly of the grinding wheel 9. The replaced grinding wheel 9 is then re-sleeved onto the outer surface of the connecting rod 402, and the first annular insert 404 is inserted into one of the annular insertion holes of the grinding wheel 9. The sliding plate 407 is released, and the spring 409 will return to its original position, driving the second annular insert 408 to re-insert into the annular insertion hole on one side of the grinding wheel 9, thus completing the fixation of the grinding wheel 9 and completing the replacement of the grinding wheel 9.
[0029] Example 3:
[0030] Please see Figures 1-5 In this embodiment of the utility model, the half-shaft gear external cylindrical grinding device includes a rotating mechanism 6 comprising a gear positioning rod 601 and a first gear 602. The gear positioning rod 601 is rotatably connected between the top of the machine base 1 and the top of the inner wall of the mounting frame 5, and the top end of the gear positioning rod 601 extends to the top of the mounting frame 5. The first gear 602 is connected to the outer surface of the gear positioning rod 601. The driving mechanism 7 includes an intermittent motor 701, a connecting rod 702, and a second gear 703. The intermittent motor 701 is connected to the top of the inner wall of the machine base 1. The connecting rod 702 is rotatably connected to the top of the machine base 1, and the bottom end of the connecting rod 702 extends into the interior of the machine base 1 and is connected to one end of the output shaft of the intermittent motor 701. The second gear 703 is connected to the top end of the connecting rod 702, and the second gear 703 meshes with the first gear 602. A door 8 is hinged to one side of the machine base 1.
[0031] Specifically, the reverse motor 304 drives the two grinding wheels 9 to move in opposite directions. Then, the intermittent motor 701 is started, and its output shaft drives the second gear 703 to rotate through the connecting rod 702. The second gear 703 drives the first gear 602 to rotate the gear positioning rod 601, causing the fixed half-shaft gear to rotate at a certain angle. After that, the intermittent motor 701 stops, and the drive motor 401 is started again to drive the two grinding wheels 9 to move closer to each other, so that the other two tooth grooves of the half-shaft gear can be ground. The machine door 8 allows for inspection of the inside of the machine 1.
[0032] The working principle of this utility model is as follows: First, the shaft sleeve of the half-shaft gear to be ground is placed on the outer surface of the gear positioning rod 601 and fixed with external tools. Then, the forward and reverse motor 304 is started. The output shaft of the forward and reverse motor 304 drives the bidirectional threaded rod 301 to rotate, causing the two threaded blocks 302 to move threadedly on the outer surface of the bidirectional threaded rod 301, and driving the two frames 303 to move closer to each other. Thus, through the two locking mechanisms 4, the grinding wheel 9 is driven to approach the tooth groove of the half-shaft gear. Then, the drive motor 401 is started. The output shaft drives the baffle 403 to rotate via the connecting rod 402. The baffle 403 is inserted into one of the annular grooves, which in turn drives the grinding wheel 9 to rotate. This allows the grinding wheel 9 to grind the half-shaft gear. In conjunction with another grinding wheel 9, it can simultaneously grind both tooth grooves of the half-shaft gear. When the grinding wheel 9 needs to be replaced, simply pull the sliding plate 407 to slide on the outer surface of the rotating rod 405, compressing the spring 409. Simultaneously, the sliding plate 407 will drive the second annular insert rod 408 from one side of the annular groove of the grinding wheel 9. Withdraw the socket to release the lock on the grinding wheel 9. Then slide the grinding wheel 9 out of the outer surface of the first annular insert 404 to complete the disassembly of the grinding wheel 9. Replace one side of the replaced grinding wheel 9 onto the outer surface of the connecting rod 402, and insert the first annular insert 404 into one of the annular sockets of the grinding wheel 9. Release the slide plate 407, and the spring 409 will return to its original position, causing the second annular insert 408 to re-insert into the annular socket on one side of the grinding wheel 9, thus fixing the grinding wheel 9 in place and completing the replacement of the grinding wheel 9. After the two tooth grooves of the half-shaft gear are ground, the forward and reverse motor 304 is started in reverse to drive the two grinding wheels 9 to move in opposite directions. At this time, the output shaft of the intermittent motor 701 is started to drive the second gear 703 to rotate through the connecting rod 702. This causes the second gear 703 to drive the first gear 602 to rotate the gear positioning rod 601, thereby causing the fixed half-shaft gear to rotate a certain angle. Then the intermittent motor 701 stops, and the drive motor 401 is started again to drive the two grinding wheels 9 to move closer to each other, so that the other two tooth grooves of the half-shaft gear can be ground.
[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention.
Claims
1. A grinding device for the outer diameter of a half-shaft gear, characterized in that, include: A machine base (1) and two grinding wheels (9) are provided. A frame (2) is connected to the top of the machine base (1). A horizontal groove is provided on the top of the inner wall of the frame (2). A moving mechanism (3) is provided on one side of the frame (2) and extends into the interior of the horizontal groove. Two locking mechanisms (4) are provided on the moving mechanism (3). Annular insertion holes are provided on both sides of the two grinding wheels (9), and the two locking mechanisms (4) are movably inserted into the four annular insertion holes respectively. A mounting frame (5) is connected to the top of the machine base (1). A rotating mechanism (6) is provided between the top of the inner wall of the mounting frame (5) and the top of the machine base (1), and the rotating mechanism (6) extends to the top of the mounting frame (5). A driving mechanism (7) is provided on the top of the inner wall of the machine base (1), and the driving mechanism (7) extends to the top of the machine base (1) and meshes with the rotating mechanism (6).
2. The axle gear external cylindrical grinding device according to claim 1, characterized in that, The moving mechanism (3) includes a bidirectional threaded rod (301), two threaded blocks (302), two frames (303), and a forward and reverse motor (304). The bidirectional threaded rod (301) is rotatably connected between the two sides of the inner wall of the transverse groove. The two threaded blocks (302) are threadedly connected to the outer surface of the bidirectional threaded rod (301). The two frames (303) are respectively connected to the bottom of the two threaded blocks (302). The forward and reverse motor (304) is connected to one side of the frame (2), and one end of the bidirectional threaded rod (301) extends to one side of the frame (2) and is connected to one end of the output shaft of the forward and reverse motor (304).
3. The axle gear external cylindrical grinding device according to claim 2, characterized in that, The locking mechanism (4) includes a drive motor (401), a connecting rod (402), a baffle (403), and a first annular insert (404). The drive motor (401) is connected to the back side of the inner wall of one of the frames (303). The connecting rod (402) is connected to one end of the output shaft of the drive motor (401). The baffle (403) is connected to the outer surface of the connecting rod (402). The first annular insert (404) is connected to the back side of the baffle (403).
4. The axle gear external cylindrical grinding device according to claim 2, characterized in that, The locking mechanism (4) further includes a rotating rod (405), a groove (406), a sliding plate (407), a second annular insert (408), a spring (409), and a fixing plate (410). The rotating rod (405) is rotatably connected to the front of the inner wall of one of the frames (303). The groove (406) is formed on the outer surface of the rotating rod (405). The sliding plate (407) is slidably connected inside the groove (406) and is fitted onto the rotating rod (405). On the outer surface, the second annular insert (408) is connected to one side of the slide plate (407), the fixed plate (410) is fixedly connected to the outer surface of the rotating rod (405), the spring (409) is connected between the fixed plate (410) and the slide plate (407), and the spring (409) is located outside the rotating rod (405), and one end of the first annular insert (404) and the second annular insert (408) are respectively movably inserted into the interior of two annular holes on both sides of one of the grinding wheels (9).
5. The axle gear external cylindrical grinding device according to claim 1, characterized in that, The rotating mechanism (6) includes a gear positioning rod (601) and a first gear (602). The gear positioning rod (601) is rotatably connected between the top of the machine base (1) and the top of the inner wall of the mounting frame (5), and the top end of the gear positioning rod (601) extends to the top of the mounting frame (5). The first gear (602) is connected to the outer surface of the gear positioning rod (601).
6. The axle gear external cylindrical grinding device according to claim 1, characterized in that, The drive mechanism (7) includes an intermittent motor (701), a connecting rod (702), and a second gear (703). The intermittent motor (701) is connected to the top of the inner wall of the machine base (1). The connecting rod (702) is rotatably connected to the top of the machine base (1), and the bottom end of the connecting rod (702) extends into the interior of the machine base (1) and is connected to one end of the output shaft of the intermittent motor (701). The second gear (703) is connected to the top end of the connecting rod (702), and the second gear (703) meshes with the first gear (602).
7. The axle gear external cylindrical grinding device according to claim 1, characterized in that, A door (8) is hinged to one side of the machine base (1).