An air cooler housing reshaping device

Abstract

The utility model relates to the technical fields of shaping device especially relates to an air cooler shell shaping device, its position is limited to air cooler shell through stop device, the heating is carried out to air cooler shell through heating device, the shaping is carried out to air cooler shell through moving device, adjusting device and shaping device cooperation, the local temperature is monitored through monitoring device, including operation platform, still including stop device, heating device, moving device, adjusting device, shaping device and monitoring device, stop device and moving device all install in operation platform sand light, heating device installs on stop device, adjusting device installs on moving device, shaping device and monitoring device all install on adjusting device, stop device carries out the limitation, heating device carries out local heating, moving device carries out the movement, adjusting device carries out position adjustment, shaping device carries out the shaping, monitoring device carries out temperature monitoring.

Description

Technical Field

[0001] This utility model relates to the technical field of shaping devices, and in particular to a shaping device for an air cooler housing. Background Technology

[0002] Air cooler shells are large in size, but the walls are relatively thin and the structural rigidity is relatively weak. During the welding process, local thermal expansion and cooling contraction will generate complex residual stress, causing various deformations in the shell. The shell needs to be tightly connected to components such as tube bundles and fans. Excessive deformation will lead to uneven flange surfaces and sealing failure, causing problems such as air leakage and water leakage (condensate), which seriously affect heat exchange efficiency and equipment safety. Therefore, an air cooler shell shaping device is needed to solve these problems.

[0003] For example, in a class of prior art represented by application number CN202421347557.8, the main structure includes a cavity, within which are arranged an ion source, a stage, a first driving system, a second driving system, a third driving system, and a fourth driving system; the ion source and the stage are arranged along a first direction; the stage includes a support assembly for supporting and fixing the workpiece; the first driving system drives the ion source to move along the first direction; the second driving system drives the stage to move along a second direction; the third driving system drives the stage to rotate around a first axis; and the fourth driving system drives the support assembly to rotate around a second axis; the first direction is perpendicular to the second direction, and the first axis is perpendicular to both the first and second directions; the second axis is perpendicular to the bearing surface of the support assembly and located at the center of the bearing surface. Through structural optimization, the volume of the ion beam shaping equipment can be reduced, which is beneficial for improving space utilization.

[0004] During use, it was found that the existing shaping device could not locally heat the air cooler shell, resulting in residual stress that could not be released and the shell rebounding. Therefore, there is an urgent need for an air cooler shell shaping device. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides an air cooler housing shaping device that uses a limiting device to limit the air cooler housing, a heating device to heat the air cooler housing, a moving device, an adjusting device and a shaping device to shape the air cooler housing, and a monitoring device to monitor the local temperature.

[0006] This utility model discloses an air cooler housing shaping device, including an operating table; it also includes a limiting device, a heating device, a moving device, an adjusting device, a shaping device, and a monitoring device. The limiting device and the moving device are both mounted on the operating table for sanding, the heating device is mounted on the limiting device, the adjusting device is mounted on the moving device, and the shaping device and the monitoring device are both mounted on the adjusting device. The limiting device limits the air cooler housing, the heating device heats the air cooler housing, the moving device moves the air cooler housing, the adjusting device adjusts the position, the shaping device shapes the air cooler housing, and the monitoring device monitors the local temperature.

[0007] Preferably, the operating table includes a base, which is installed in the work area and has a sliding groove; the base provides support.

[0008] Preferably, the limiting device includes a motor, a bidirectional lead screw, a locking block, and a locking block. The motor is mounted on the side of the base, and its output end is rotatably connected to the input end of the bidirectional lead screw. The locking blocks are threadedly mounted on the bidirectional lead screw and slidably mounted on the slide groove. When the motor is started, the bidirectional lead screw is rotated, which causes the locking blocks to move in opposite directions on the slide groove, thus clamping the air cooler housing.

[0009] Preferably, the heating device includes an infrared heater one and an infrared heater two, with the infrared heater one installed on the top of the locking block one and the infrared heater two installed on the top of the locking block two; the air cooler housing is locally heated for shaping through the infrared heater one and the infrared heater two.

[0010] Preferably, the moving device includes two sets of linear motors and a support. The two sets of linear motors are symmetrically installed on the top of the base, and each set of linear motors is provided with a set of sliders. The support is installed on the top of the two sets of sliders. By starting the linear motors, the sliders are driven to move, thereby moving the support.

[0011] Preferably, the adjustment device includes a second motor, a lead screw, an adjustment block, a first guide shaft, and a first guide sleeve. The second motor is mounted on the side of the bracket, and the output end of the second motor is rotatably connected to the input end of the lead screw. The adjustment block is mounted on the lead screw via a threaded connection. The first guide shaft is mounted on the bracket, and the first guide sleeve is mounted on the adjustment block and fitted onto the first guide shaft. By starting the second motor, the lead screw is driven to rotate, and the adjustment block is directionally moved on the first guide shaft via the first guide sleeve.

[0012] Preferably, the shaping device includes a hydraulic cylinder, a lifting block, a second guide shaft, a second guide sleeve, and a shaping mold. The hydraulic cylinder is installed at the top of the adjusting block and has an output shaft. The lifting block is installed at the bottom of the hydraulic cylinder's output shaft. The second guide shaft is installed at the top of the lifting block. The second guide sleeve is installed on the adjusting block and fitted onto the second guide shaft. The shaping mold is installed on the lifting block. By starting the hydraulic cylinder, the hydraulic cylinder's output shaft extends, causing the lifting block to descend directionally via the second guide shaft and the second guide sleeve, thus shaping the air cooler housing.

[0013] Preferably, the monitoring device includes an infrared temperature monitoring sensor, which is installed at the bottom of the adjustment block; the infrared temperature monitoring sensor monitors the surface temperature of the air cooler housing.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: the air cooler housing is limited by a limiting device, the air cooler housing is heated by a heating device, the air cooler housing is shaped by a moving device, an adjusting device and a shaping device, and the local temperature is monitored by a monitoring device. Attached Figure Description

[0015] Figure 1 This is an isometric drawing of the structure of this utility model; Figure 2 yes Figure 1 Structural isometric drawing of the operating console and moving device in this utility model; Figure 3 yes Figure 1 Enlarged isometric view of the moving device and adjusting device structure in this utility model; Figure 4 yes Figure 1 Enlarged isometric view of the adjustment device and shaping device in this utility model.

[0016] The attached diagram is labeled as follows: 01, operating table; 11, base; 12, slide rail; 02, limit device; 21, motor one; 22, double-acting lead screw; 23, locking block one; 24, locking block two; 03, heating device; 31, infrared heater one; 32, infrared heater two; 04, moving device; 41, linear motor; 42, slider; 43, bracket; 05, adjusting device; 51, motor two; 52, lead screw; 53, adjusting block; 54, guide shaft one; 55, guide sleeve one; 06, shaping device; 61, hydraulic cylinder; 62, lifting block; 63, guide shaft two; 64, guide sleeve two; 65, shaping mold; 07, monitoring device; 71, infrared temperature monitoring sensor. Detailed Implementation

[0017] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example

[0018] An air cooler housing shaping device includes an operating table 01; characterized in that it further includes a limiting device 02, a heating device 03, a moving device 04, an adjusting device 05, a shaping device 06, and a monitoring device 07. The limiting device 02 and the moving device 04 are both installed on the operating table 01 for sanding, the heating device 03 is installed on the limiting device 02, the adjusting device 05 is installed on the moving device 04, and the shaping device 06 and the monitoring device 07 are both installed on the adjusting device 05. Limiting device 02 limits the position, heating device 03 provides local heating, moving device 04 moves the position, adjusting device 05 adjusts the position, shaping device 06 shapes the position, and monitoring device 07 monitors the temperature. The operating table 01 includes a base 11, which is installed in the work area and has a sliding groove 12. The limiting device 02 includes a motor 21, a bidirectional lead screw 22, a locking block 23, and a locking block 24. The motor 21 is installed on the side of the base 11, and the output end of the motor 21 is rotatably connected to the input end of the bidirectional lead screw 22. The locking blocks 23 and 24 are installed on the bidirectional lead screw 22 by threaded connection, and the locking blocks 23 and 24 are slidably installed on the slide groove 12. The heating device 03 includes an infrared heater 31 and an infrared heater 32. The infrared heater 31 is installed on the top of the locking block 23, and the infrared heater 32 is installed on the top of the locking block 24. The moving device 04 includes two sets of linear motors 41 and a bracket 43. The two sets of linear motors 41 are symmetrically installed on the top of the base 11. Each set of linear motors 41 is provided with a set of sliders 42. The bracket 43 is installed on the top of the two sets of sliders 42. The adjustment device 05 includes a second motor 51, a lead screw 52, ​​an adjustment block 53, a first guide shaft 54, and a first guide sleeve 55. The second motor 51 is installed on the side of the bracket 43, and the output end of the second motor 51 is rotatably connected to the input end of the lead screw 52. The adjustment block 53 is installed on the lead screw 52 by a threaded connection. The first guide shaft 54 ​​is installed on the bracket 43, and the first guide sleeve 55 is installed on the adjustment block 53 and fitted onto the first guide shaft 54. The shaping device 06 includes a hydraulic cylinder 61, a lifting block 62, a second guide shaft 63, a second guide sleeve 64, and a shaping mold 65. The hydraulic cylinder 61 is installed on the top of the adjusting block 53 and has an output shaft. The lifting block 62 is installed at the bottom of the output shaft of the hydraulic cylinder 61. The second guide shaft 63 is installed on the top of the lifting block 62. The second guide sleeve 64 is installed on the adjusting block 53 and is fitted onto the second guide shaft 63. The shaping mold 65 is installed on the lifting block 62. Limiting device 02 limits the position, heating device 03 provides local heating, moving device 04 moves the position, adjusting device 05 adjusts the position, and shaping device 06 shapes the position. The air cooler housing is placed on top of infrared heater 31 and infrared heater 32. Then, by starting motor 21, the bidirectional lead screw 22 is rotated, which moves locking blocks 23 and 24 in opposite directions on the slide groove 12 to clamp the air cooler housing. Then, infrared heaters 31 and 32 heat the air cooler housing to the area that needs to be shaped. Then, by starting linear motor 41, the slider 42 is moved, which in turn moves the bracket 43. Then, by starting motor 51, the lead screw 52 is rotated, which moves the adjusting block 53 in a directional manner on guide shaft 54 ​​through guide sleeve 55, so that the shaping mold 65 is above the area that needs to be shaped. Then, by starting hydraulic cylinder 61, the output shaft of hydraulic cylinder 61 is extended, which moves the lifting block 62 in a directional manner on guide sleeve 64 through guide shaft 63 to shape the air cooler housing. Example

[0019] like Figures 1 to 4 As shown, in addition to Embodiment 1, a monitoring device 07 is also included; The monitoring device 07 includes an infrared temperature monitoring sensor 71, which is installed at the bottom of the adjustment block 53. Monitoring device 07 monitors the temperature; The surface temperature of the air cooler housing is monitored by infrared temperature monitoring sensor 71.

[0020] This utility model discloses an air cooler housing shaping device. During operation, the air cooler housing is first placed on top of infrared heater 31 and infrared heater 32. Then, by starting motor 21, the bidirectional lead screw 22 rotates, causing locking blocks 23 and 24 to move in opposite directions on the slide groove 12, clamping the air cooler housing. Next, infrared heaters 31 and 32 heat the areas of the air cooler housing requiring shaping. Finally, an infrared temperature monitoring sensor 71 monitors the air cooling... The surface temperature of the air cooler housing is monitored. Then, the linear motor 41 is started, which moves the slider 42 and thus the bracket 43. After that, the motor 51 is started, which drives the lead screw 52 to rotate. The adjusting block 53 moves directionally on the guide shaft 54 ​​through the guide sleeve 55, so that the shaping mold 65 is positioned above the part that needs to be shaped. Then, the hydraulic cylinder 61 is started, which extends the output shaft of the hydraulic cylinder 61 and causes the lifting block 62 to descend directionally on the guide sleeve 64 through the guide shaft 63, thus shaping the air cooler housing.

[0021] The motor 21, infrared heater 31, infrared heater 32, linear motor 41, motor 51, hydraulic cylinder 61, and infrared temperature monitoring sensor 71 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0022] The main function achieved by this utility model is to preheat the air cooler shell to reduce stress.

[0023] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. An air cooler housing shaping device, comprising an operating table (01); characterized in that, It also includes a limiting device (02), a heating device (03), a moving device (04), an adjusting device (05), a shaping device (06), and a monitoring device (07). The limiting device (02) and the moving device (04) are both installed on the sanding table (01). The heating device (03) is installed on the limiting device (02). The adjusting device (05) is installed on the moving device (04). The shaping device (06) and the monitoring device (07) are both installed on the adjusting device (05). The limiting device (02) limits the position, the heating device (03) heats the area, the moving device (04) moves the area, the adjusting device (05) adjusts the position, the shaping device (06) shapes the area, and the monitoring device (07) monitors the temperature.

2. The air cooler housing shaping device as described in claim 1, characterized in that, The operating table (01) includes a base (11), which is installed in the working area and has a sliding groove (12).

3. The air cooler housing shaping device as described in claim 2, characterized in that, The limiting device (02) includes a motor (21), a two-way lead screw (22), a locking block (23) and a locking block (24). The motor (21) is installed on the side of the base (11). The output end of the motor (21) is rotatably connected to the input end of the two-way lead screw (22). The locking block (23) and the locking block (24) are installed on the two-way lead screw (22) by threaded connection. The locking block (23) and the locking block (24) are slidably installed on the slide groove (12).

4. The air cooler housing shaping device as described in claim 3, characterized in that, The heating device (03) includes an infrared heater one (31) and an infrared heater two (32). The infrared heater one (31) is installed on the top of the locking block one (23), and the infrared heater two (32) is installed on the top of the locking block two (24).

5. The air cooler housing shaping device as described in claim 2, characterized in that, The moving device (04) includes two sets of linear motors (41) and a bracket (43). The two sets of linear motors (41) are symmetrically installed on the top of the base (11). Each set of linear motors (41) is provided with a set of sliders (42). The bracket (43) is installed on the top of the two sets of sliders (42).

6. The air cooler housing shaping device as described in claim 5, characterized in that, The adjustment device (05) includes a second motor (51), a lead screw (52), an adjustment block (53), a first guide shaft (54), and a first guide sleeve (55). The second motor (51) is installed on the side of the bracket (43). The output end of the second motor (51) is rotatably connected to the input end of the lead screw (52). The adjustment block (53) is installed on the lead screw (52) by a threaded connection. The first guide shaft (54) is installed on the bracket (43). The first guide sleeve (55) is installed on the adjustment block (53) and is fitted onto the first guide shaft (54).

7. The air cooler housing shaping device as described in claim 6, characterized in that, The shaping device (06) includes a hydraulic cylinder (61), a lifting block (62), a second guide shaft (63), a second guide sleeve (64), and a shaping mold (65). The hydraulic cylinder (61) is installed on the top of the adjusting block (53), and an output shaft is provided on the hydraulic cylinder (61). The lifting block (62) is installed on the bottom end of the output shaft of the hydraulic cylinder (61). The second guide shaft (63) is installed on the top of the lifting block (62). The second guide sleeve (64) is installed on the adjusting block (53) and is fitted onto the second guide shaft (63). The shaping mold (65) is installed on the lifting block (62).

8. The air cooler housing shaping device as described in claim 6, characterized in that, The monitoring device (07) includes an infrared temperature monitoring sensor (71), which is installed at the bottom of the adjustment block (53).

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