A long distance sensor housing polishing apparatus preventing debris from flying
Patent Information
- Application Number
- CN202521949272.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-11
AI Technical Summary
[0005]为了克服壳体打磨设备在使用时，传统打磨设备通常采用单工位设计，此类设备需重复执行“装夹-打磨-卸料”的独立操作流程，每次仅完成单个壳体的加工，导致生产节拍被大幅延长，因此，在连续批量生产场景中使用时，不便提升打磨效率的问题
1.在使用该壳体打磨设备时，首先将多组传感器壳体分别通过两侧夹持机构实现稳固夹持，然后启动打磨机构实现高速旋转，同时，启动电控升降杆通过平移机构带动打磨机构下降，并接触壳体表面实现平整打磨，此时，启动平移机构带动打磨机构水平移动，对多组壳体进行连续打磨，打磨过程中，打磨舱体两侧的吸尘风机同步启动，实现废屑收集与防飞溅功能，综上所述，该设备通过夹持机构实现了多组壳体的同步夹持定位，结合平移机构的水平移动与电控升降杆的垂直调节，使打磨盘能够对多组壳体进行连续、均匀的打磨，显著提升了打磨效率。
Smart Images
Figure CN224658991U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of housing grinding equipment, and in particular to a long-distance sensor housing grinding equipment that prevents waste chips from splashing. Background Technology
[0002] In the fields of industrial manufacturing and precision instrument processing, long-range sensors are core sensing components in scenarios such as automated production lines, robot navigation, and environmental monitoring. The quality of their housing processing directly affects the performance and service life of the equipment.
[0003] When housing grinding equipment is in use, in the continuous batch production scenario of long-distance sensor housings, traditional grinding equipment usually adopts a single-station design, which can only clamp a single housing for grinding operations using a single fixture. Such equipment needs to repeatedly perform the independent operation process of "clamping-grinding-unloading", completing the processing of only a single housing each time, which significantly extends the production cycle. Especially under the demand of large-scale production, the single-station operation mode lacks continuous processing capability and is difficult to match the efficient production rhythm, resulting in a limited number of housings processed per unit time and a significant reduction in overall grinding efficiency, becoming a key bottleneck restricting the improvement of batch production capacity.
[0004] Therefore, to address the issue of inconvenient grinding efficiency in continuous batch production scenarios, a long-distance sensor housing grinding device that prevents waste splashing can be designed. When using this device, multiple sensor housings are first securely clamped by clamping mechanisms on both sides. Then, the grinding mechanism is activated to rotate at high speed. Simultaneously, the electrically controlled lifting rod is activated, driving the grinding mechanism downwards via a translation mechanism to contact the housing surface for smooth grinding. At this point, the translation mechanism is activated again, causing the grinding mechanism to move horizontally, continuously grinding multiple housings. During grinding, the dust extraction fans on both sides of the grinding chamber are activated synchronously to collect waste and prevent splashing. In summary, this device achieves synchronous clamping and positioning of multiple housings through the clamping mechanism. Combined with the horizontal movement of the translation mechanism and the vertical adjustment of the electrically controlled lifting rod, the grinding disc can continuously and uniformly grind multiple housings, significantly improving grinding efficiency. Utility Model Content
[0005] To overcome the problem that traditional grinding equipment typically adopts a single-station design, such equipment needs to repeatedly perform the independent operation process of "clamping-grinding-unloading", completing only one shell at a time, which greatly extends the production cycle. Therefore, it is inconvenient to improve grinding efficiency when used in continuous batch production scenarios.
[0006] The technical solution of this utility model is as follows: a long-distance sensor housing grinding device to prevent waste debris from splashing, including a frame, a grinding chamber fixedly installed on the top of the frame, symmetrical doors arranged on the side walls of the grinding chamber, a grinding mechanism installed inside the grinding chamber, a clamping mechanism installed at the bottom of the inner cavity of the grinding chamber, and also including a translation mechanism and a dust extraction fan. The translation mechanism is installed at the top of the inner cavity of the grinding chamber and is fixedly connected to the grinding mechanism. Dust extraction fans are symmetrically arranged on both sides of the grinding chamber, and an electrically controlled lifting rod is fixedly installed at the top of the grinding chamber.
[0007] Preferably, when using this housing grinding equipment, multiple sensor housings are first securely clamped by clamping mechanisms on both sides. Then, the grinding mechanism is started to rotate at high speed. Simultaneously, the electrically controlled lifting rod is activated to drive the grinding mechanism to descend via a translation mechanism and contact the housing surface for smooth grinding. At this point, the translation mechanism is activated to drive the grinding mechanism to move horizontally, continuously grinding multiple housings. During the grinding process, the dust extraction fans on both sides of the grinding chamber are activated synchronously to collect waste and prevent splashing. In summary, this equipment achieves synchronous clamping and positioning of multiple housings through the clamping mechanism. Combined with the horizontal movement of the translation mechanism and the vertical adjustment of the electrically controlled lifting rod, the grinding disc can continuously and uniformly grind multiple housings, significantly improving grinding efficiency.
[0008] Preferably, the translation mechanism includes a slide rail, a slide rod, and a slide seat. The slide rail is fixedly installed at the telescopic end of the electrically controlled lifting rod, the slide rod is fixedly installed inside the slide rail, and the slide seat is slidably installed on the side wall of the slide rod.
[0009] Preferably, the translation mechanism also includes a fixed toothed plate, a rotating motor, a rotating shaft, and a rotating gear. The rotating motor is fixedly installed on the top of the slide block, the rotating shaft is installed at the output end of the rotating motor, the rotating gear is fixedly installed at the end of the rotating shaft, the fixed toothed plate is fixedly installed on the top of the slide rail, and the rotating gear meshes with the fixed toothed plate.
[0010] Preferably, the grinding mechanism includes a drive motor, a drive shaft, a grinding disc, and a fixed base. The fixed base is fixedly installed on the side wall of the slide rail, the drive motor is fixedly installed on the top of the fixed base, the drive shaft is installed at the output end of the drive motor, and the grinding disc is fixedly installed at the lower end of the drive shaft.
[0011] Preferably, the clamping mechanism includes an electrically controlled telescopic rod, a connecting plate, and a C-shaped clamp. The electrically controlled telescopic rod is symmetrically fixed on the other two sides of the grinding chamber. The connecting plate is fixedly installed at the telescopic end of the electrically controlled telescopic rod. Multiple sets of C-shaped clamps are fixedly installed on the side wall of the connecting plate. The inner wall of the C-shaped clamp is provided with a flexible surface.
[0012] Preferably, the clamping mechanism also includes positioning grooves and guide rods. Multiple positioning grooves are opened on the bottom wall of the grinding chamber cavity, and two sets of C-shaped clamps are respectively set on both sides of the positioning grooves. Guide rods are symmetrically fixed on both sides of the grinding chamber cavity, and the ends of the connecting plate are slidably sleeved on the side walls of the guide rods.
[0013] Preferably, a collection box is fixedly installed inside the frame, and the dust collection fans on both sides are connected to the two sides of the collection box through pipes.
[0014] The beneficial effects of this utility model are: 1. When using this housing grinding equipment, multiple sensor housings are first securely clamped by clamping mechanisms on both sides. Then, the grinding mechanism is started to rotate at high speed. Simultaneously, the electrically controlled lifting rod is activated, which lowers the grinding mechanism via a translation mechanism, bringing it into contact with the housing surface for smooth grinding. At this point, the translation mechanism is activated to move the grinding mechanism horizontally, continuously grinding multiple housings. During the grinding process, the dust extraction fans on both sides of the grinding chamber are activated synchronously to collect waste and prevent splashing. In summary, this equipment achieves synchronous clamping and positioning of multiple housings through the clamping mechanism. Combined with the horizontal movement of the translation mechanism and the vertical adjustment of the electrically controlled lifting rod, the grinding disc can continuously and evenly grind multiple housings, significantly improving grinding efficiency.
[0015] 2. Firstly, the flexible surface design protects the housing surface during clamping, preventing scratches. Secondly, the combination of the dust extraction fan and collection box effectively collects grinding debris, preventing debris from splashing and polluting the environment, and protecting the health of operators. Thirdly, the guiding effect of the guide rod and slide rod ensures the smooth movement of the clamping mechanism and the grinding mechanism, improving grinding accuracy. In summary, the overall structure is compact and easy to operate, achieving efficient, safe, and clean grinding of long-distance sensor housings, with significant economic and environmental benefits. Attached Figure Description
[0016] Figure 1 The diagram shown is a first three-dimensional structural schematic of a long-distance sensor housing grinding device for preventing waste debris from splashing, according to this utility model. Figure 2 The diagram shown is a first half-section three-dimensional structural diagram of the grinding chamber of a long-distance sensor housing grinding device for preventing waste debris from splashing, according to this utility model. Figure 3 The diagram shown is a three-dimensional structural diagram of the combination of the translation mechanism and the grinding mechanism of a long-distance sensor housing grinding device for preventing waste debris from splashing, according to this utility model. Figure 4 The diagram shown is a partial three-dimensional structural schematic of the translation mechanism of a long-distance sensor housing grinding device for preventing waste debris from splashing, according to this utility model. Figure 5 The diagram shown is a three-dimensional structural schematic of the clamping mechanism of a long-distance sensor housing grinding device that prevents waste debris from splashing, according to this utility model. Explanation of reference numerals in the attached drawings: 1. Frame; 2. Grinding chamber; 3. Chamber door; 4. Dust extraction fan; 5. Slide rail; 6. Slide rod; 7. Slide seat; 8. Fixed toothed plate; 9. Rotating motor; 10. Rotating shaft; 11. Rotating gear; 12. Drive motor; 13. Drive shaft; 14. Grinding disc; 15. Fixed seat; 16. Electrically controlled telescopic rod; 17. Connecting plate; 18. C-shaped clamp; 19. Positioning groove; 20. Guide rod; 21. Collection box; 22. Electrically controlled lifting rod. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Please see Figure 1 and Figure 2 This utility model provides an embodiment: a long-distance sensor housing grinding device to prevent waste debris from splashing, including a frame 1, a grinding chamber 2 fixedly installed on the top of the frame 1, doors 3 symmetrically arranged on the side walls of the grinding chamber 2, a grinding mechanism installed inside the grinding chamber 2, a clamping mechanism installed at the bottom of the inner cavity of the grinding chamber 2, and also includes a translation mechanism and a dust extraction fan 4. The translation mechanism is installed at the top of the inner cavity of the grinding chamber 2 and is fixedly connected to the grinding mechanism. Dust extraction fans 4 are symmetrically arranged on both sides of the grinding chamber 2, and an electrically controlled lifting rod 22 is fixedly installed on the top of the grinding chamber 2.
[0019] Please see Figure 3 and Figure 4 The translation mechanism includes a slide rail 5, a slide rod 6, and a slide seat 7. The slide rail 5 is fixedly mounted on the telescopic end of the electrically controlled lifting rod 22. The slide rod 6 is fixedly mounted inside the slide rail 5, and the slide seat 7 is slidably mounted on the side wall of the slide rod 6. Activating the electrically controlled lifting rod 22 can drive the slide rail 5 to achieve lifting and lowering movement. The translation mechanism also includes a fixed toothed plate 8, a rotary motor 9, a rotating shaft 10, and a rotating gear 11. The rotary motor 9 is fixedly mounted on the top of the slide seat 7. The rotating shaft 10 is mounted on the output end of the rotary motor 9. The rotating gear 11 is fixedly mounted on the end of the rotating shaft 10. The fixed toothed plate 8 is fixedly mounted on the top of the slide rail 5. The rotating gear 11 meshes with the fixed toothed plate 8. Activating the rotary motor 9 drives the rotating shaft 10 to rotate the slide rail 5. The rotating gear 11 meshes with the fixed toothed plate 8 on the top of the slide rail 5. The rotation of the rotating gear 11 is converted into the linear motion of the slide block 7 along the slide rod 6, which in turn drives the grinding mechanism to move horizontally and continuously grind the housing in the multiple positioning slots 19. The grinding mechanism includes a drive motor 12, a drive shaft 13, a grinding disc 14 and a fixed seat 15. The fixed seat 15 is fixedly installed on the side wall of the slide rail 5. The drive motor 12 is fixedly installed on the top of the fixed seat 15. The drive shaft 13 is installed at the output end of the drive motor 12. The grinding disc 14 is fixedly installed at the lower end of the drive shaft 13. When the drive motor 12 is started, the grinding disc 14 can be driven by the drive shaft 13 to achieve high-speed rotation.
[0020] Please see Figure 2and Figure 5 The clamping mechanism includes an electrically controlled telescopic rod 16, a connecting plate 17, and a C-shaped clamp 18. The electrically controlled telescopic rod 16 is symmetrically fixed on both sides of the grinding chamber 2. The telescopic end of the electrically controlled telescopic rod 16 is fixedly mounted on the connecting plate 17. Multiple sets of C-shaped clamps 18 are fixedly mounted on the side wall of the connecting plate 17. The inner wall of the C-shaped clamp 18 is provided with a flexible surface. When the electrically controlled telescopic rod 16 is activated, its telescopic end drives the multiple sets of C-shaped clamps 18 to move towards the center through the connecting plate 17. The clamping mechanism also includes a positioning groove 19 and a guide rod 20. Multiple sets of positioning grooves 19 are opened on the bottom wall of the inner cavity of the grinding chamber 2. Two sets of C-shaped clamps 18 are respectively set on both sides of the positioning groove 19. The guide rods 20 are symmetrically fixed on both sides of the inner cavity of the grinding chamber 2. The two ends of the connecting plate 17 are slidably sleeved on the side wall of the guide rod 20. The two ends of the connecting plate 17 slide along the guide rod 20 to achieve stable guidance.
[0021] Please see Figure 1 and Figure 2 A collection box 21 is fixedly installed inside the frame 1. The dust suction fans 4 on both sides are connected to the two sides of the collection box 21 through pipes. The combination of the dust suction fans 4 and the collection box 21 effectively collects grinding waste, prevents waste from splashing and polluting the environment, and protects the health of operators.
[0022] When using this housing grinding equipment, the working principle of this utility model for grinding long-distance sensor housings to prevent waste debris from splashing is as follows: During operation, first open the doors 3 on both sides of the grinding chamber 2, and place multiple sets of long-distance sensor housings into the positioning grooves 19 opened on the bottom wall of the inner cavity of the grinding chamber 2 respectively to complete the housing positioning. Then close the doors 3 and start the electrically controlled telescopic rods 16 symmetrically arranged on the other two sides of the grinding chamber 2. The telescopic ends of the rods drive multiple sets of C-shaped clamps 18 to move towards the center through the connecting plate 17. The ends of the connecting plate 17 slide along the guide rod 20 to achieve smooth guidance. The flexible surface of the inner wall of the C-shaped clamp 18 contacts the housing to achieve flexible clamping and avoid damage to the housing by hard contact.
[0023] After clamping is completed, the drive motor 12 on the top of the fixed base 15 is started, which drives the grinding disc 14 to rotate at high speed through the drive shaft 13. At the same time, the electric lifting rod 22 on the top of the grinding chamber 2 extends and pushes the slide rail 5 to move down. The slide rail 5 drives the grinding mechanism to descend through the fixed base 15, so that the rotating grinding disc 14 contacts the surface of the housing. At this time, the rotating motor 9 on the top of the slide block 7 is started, which drives the rotating gear 11 to rotate through the rotating shaft 10. Since the rotating gear 11 meshes with the fixed tooth plate 8 on the top of the slide rail 5, the rotation of the rotating gear 11 is converted into the linear movement of the slide block 7 along the slide rod 6, which in turn drives the grinding mechanism to move horizontally and continuously grind the housing in the multiple positioning slots 19.
[0024] During the polishing process, the dust extraction fans 4 on both sides of the polishing chamber 2 are started simultaneously, and the splashed waste in the chamber is sucked into the collection box 21 inside the frame 1 through the pipe, so as to realize the functions of waste collection and anti-splash. After polishing is completed, all mechanisms are reset, the chamber door 3 is opened and the polished shell is taken out.
[0025] In summary, firstly, the equipment achieves synchronous clamping and positioning of multiple housings through the cooperation of multiple positioning slots 19 and C-shaped clamps 18. Combined with the horizontal movement of the translation mechanism and the vertical adjustment of the electrically controlled lifting rod 22, the grinding disc 14 can continuously and uniformly grind multiple housings, significantly improving grinding efficiency. Secondly, the flexible surface design protects the housing surface during clamping, preventing scratches. Thirdly, the combination of the dust extraction fan 4 and the collection box 21 effectively collects grinding debris, preventing debris from splashing and polluting the environment, and protecting the health of operators. Fourthly, the guiding effect of the guide rod 20 and the slide rod 6 ensures the smooth movement of the clamping mechanism and the grinding mechanism, improving grinding accuracy. In conclusion, the overall structure is compact and easy to operate, achieving efficient, safe, and clean grinding of long-distance sensor housings, with significant economic and environmental benefits.
[0026] Through the above steps, when using this housing grinding equipment, multiple sensor housings are first securely clamped by clamping mechanisms on both sides. Then, the grinding mechanism is started to rotate at high speed. At the same time, the electrically controlled lifting rod 22 is started to drive the grinding mechanism to descend through the translation mechanism and contact the housing surface to achieve flat grinding. At this time, the translation mechanism is started to drive the grinding mechanism to move horizontally and continuously grind multiple housings. During the grinding process, the dust suction fans 4 on both sides of the grinding chamber 2 are started synchronously to achieve the functions of waste chip collection and anti-splash. In summary, the equipment achieves synchronous clamping and positioning of multiple housings through the clamping mechanism. Combined with the horizontal movement of the translation mechanism and the vertical adjustment of the electrically controlled lifting rod 22, the grinding disc 14 can continuously and uniformly grind multiple housings, significantly improving grinding efficiency.
[0027] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A long-distance sensor housing grinding device for preventing waste debris from splashing, comprising a frame (1), a grinding chamber (2) fixedly mounted on the top of the frame (1), doors (3) symmetrically arranged on the side walls of the grinding chamber (2), a grinding mechanism disposed inside the grinding chamber (2), and a clamping mechanism disposed at the bottom of the inner cavity of the grinding chamber (2), characterized in that: It also includes a translation mechanism and a dust extraction fan (4). The translation mechanism is set at the top of the inner cavity of the grinding chamber (2). The translation mechanism is fixedly connected to the grinding mechanism. Dust extraction fans (4) are symmetrically set on both sides of the grinding chamber (2). An electric lifting rod (22) is fixedly set at the top of the grinding chamber (2).
2. The long-distance sensor housing grinding device for preventing waste debris splashing according to claim 1, characterized in that: The translation mechanism includes a slide rail (5), a slide rod (6) and a slide seat (7). The slide rail (5) is fixedly installed at the telescopic end of the electrically controlled lifting rod (22). The slide rod (6) is fixedly installed inside the slide rail (5). The slide seat (7) is slidably installed on the side wall of the slide rod (6).
3. The long-distance sensor housing grinding device for preventing waste debris from splashing, as described in claim 2, is characterized in that: The translation mechanism also includes a fixed toothed plate (8), a rotating motor (9), a rotating shaft (10), and a rotating gear (11). The rotating motor (9) is fixedly installed on the top of the slide block (7), the rotating shaft (10) is installed at the output end of the rotating motor (9), the rotating gear (11) is fixedly installed at the end of the rotating shaft (10), the fixed toothed plate (8) is fixedly installed on the top of the slide rail (5), and the rotating gear (11) meshes with the fixed toothed plate (8).
4. A long-distance sensor housing grinding device for preventing waste debris from splashing, as described in claim 2, characterized in that: The grinding mechanism includes a drive motor (12), a drive shaft (13), a grinding disc (14) and a fixed seat (15). The fixed seat (15) is fixedly installed on the side wall of the slide rail (5), the drive motor (12) is fixedly installed on the top of the fixed seat (15), the drive shaft (13) is installed at the output end of the drive motor (12), and the grinding disc (14) is fixedly installed at the lower end of the drive shaft (13).
5. A long-distance sensor housing grinding device for preventing waste debris from splashing, as described in claim 1, characterized in that: The clamping mechanism includes an electrically controlled telescopic rod (16), a connecting plate (17), and a C-shaped clamp (18). The electrically controlled telescopic rod (16) is symmetrically fixed on both sides of the grinding chamber (2). The connecting plate (17) is fixedly installed at the telescopic end of the electrically controlled telescopic rod (16). Multiple sets of C-shaped clamps (18) are fixedly installed on the side wall of the connecting plate (17). The inner wall of the C-shaped clamp (18) is provided with a flexible surface.
6. A long-distance sensor housing grinding device for preventing waste debris from splashing, as described in claim 5, characterized in that: The clamping mechanism also includes a positioning groove (19) and a guide rod (20). Multiple positioning grooves (19) are opened on the bottom wall of the inner cavity of the grinding chamber (2). Two sets of C-shaped clamps (18) are respectively set on both sides of the positioning groove (19). Guide rods (20) are symmetrically fixed on both sides of the inner cavity of the grinding chamber (2). The ends of the connecting plate (17) are slidably sleeved on the side wall of the guide rod (20).
7. A long-distance sensor housing grinding device for preventing waste debris from splashing, as described in claim 1, characterized in that: A collection box (21) is fixedly installed inside the frame (1), and the dust collection fans (4) on both sides are connected to the two sides of the collection box (21) through pipes respectively.